Related Manuals for jcb JS145W
Summary of Contents for jcb JS145W
- Page 1 OPERATOR'S MANUAL WHEELED EXCAVATOR JS145W, JS160W, JS20 MH EN - 9831/5150 ISSUE 1 - 03/2018 THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE...
- Page 2 Operator's Manual. You must understand and follow the instructions in the Operator's Manual. If you do not understand anything, ask your employer or JCB dealer to explain it. OPERATOR'S Do not operate the machine without an Operator's...
- Page 3 Notes: 9831/5150-1 Find manuals at https://best-manuals.com...
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Page 4: Table Of Contents
Table of Contents Contents Page No. Acronyms Glossary ............................viii Introduction About this Manual Model and Serial Number ........................1 Using the Manual ..........................1 Left-Hand Side, Right-Hand Side ......................1 Cross References ..........................1 Safety Safety - Yours and Others ........................2 Safety Warnings ............................ - Page 5 Table of Contents Excavator End Quickhitch ........................22 Reverse Fan ............................23 Radio Mute ............................23 Engine Stop Switch ..........................23 SCR Refresh ............................23 Slew Lock ............................23 Slew Smoothing ..........................24 Front Lower Window Wiper ........................ 24 Cab Raise/Lower ..........................24 Operation Introduction General ..............................
- Page 6 Table of Contents Preparing for Road Travel ........................66 Preparing for Worksite Travel ......................66 Beacon ..............................72 Safety Equipment General ..............................74 Control Lock ............................74 Drive Controls Steering Wheel ........................... 76 Steering Column ..........................77 Accelerator Pedal ..........................77 Forward, Neutral and Reverse Switch ....................
- Page 7 Table of Contents Fire Extinguisher General .............................. 162 Moving a Disabled Machine General .............................. 164 Getting the Machine Unstuck ......................164 Jump-Starting the Engine ......................... 165 Retrieval ............................166 Excavator End (Emergency Operation) .................... 168 Lifting the Machine General .............................. 170 Transporting the Machine General ..............................
- Page 8 Table of Contents Security General .............................. 208 JCB Plantguard ..........................208 Construction Equipment Security and Registration Scheme (CESAR) ..........208 LiveLink ............................. 208 Anti-Vandal Guards ........................... 208 Maintenance Introduction General .............................. 211 Owner/Operator Support ........................211 Service/Maintenance Agreements ....................212 Obtaining Spare Parts ........................
- Page 9 Table of Contents Oil ..............................247 Drive Belt ............................249 Air Filter General ............................. 250 Pre-Cleaner ............................250 Dust Valve ............................250 Fuel System General ............................. 251 Tank ..............................251 Fuel Filter ............................252 Water Separator ..........................253 Cooling System General .............................
- Page 10 Table of Contents Noise Data ............................300 Vibration Emissions General .............................. 301 Vibration Data ........................... 301 Fluids, Lubricants and Capacities General .............................. 303 Fuel ..............................304 Diesel Exhaust Fluid (DEF) ......................307 Coolant .............................. 309 Torque Values General .............................. 311 Electrical System General ..............................
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Page 11: Acronyms Glossary
Table of Contents Acronyms Glossary Auxiliary Relief Valve CESAR Construction Equipment Security and Registration DECU Display Electronic Control Unit Diesel Exhaust Fluid Engine Control Module Electronic Control Unit Exhaust Gas Recirculation FEAD Front End Accessory Drive FOGS Falling Object Guard System FOPS Falling Object Protective Structure Hydraulic Raise Cab... -
Page 12: Introduction
Particular attention must be given to all the safety aspects of operating and maintaining the machine. If there is anything you are not sure about, ask your JCB dealer or employer. Do not guess, you or others could be killed or seriously injured. -
Page 13: Safety
If you do not fully understand the warning messages, ask your employer or JCB dealer to explain them. Safety is not just a matter of responding to the warnings. All the time you are working on or with the machine you must be thinking of what hazards there might be and how to avoid them. -
Page 14: General Safety
Lightning can kill you. Do not use the machine if there is lightning in your area. Machine Modifications This machine is manufactured in compliance with prevailing legislative requirements. It must not be altered in any way which could affect or invalidate its compliance. For advice consult your JCB dealer. 9831/5150-1... -
Page 15: Clothing And Personal Protective Equipment (Ppe)
Introduction Safety Clothing and Personal Protective Equipment (PPE) Do not wear loose clothing or jewellery that can get caught on controls or moving parts. Wear protective clothing and personal safety equipment issued or called for by the job conditions, local regulations or as specified by your employer. -
Page 16: About The Product
Product Compliance Your JCB product was designed to comply with the laws and regulations applicable at the time of its manufacture for the market in which it was first sold. In many markets, laws and regulations exist that require the owner to maintain the product at a level of compliance relevant to the product when first produced. -
Page 17: Description
For: JS20 MH [T4F] ........................Page 6 (For: JS145W [T4F], JS160W [T4F]) The JCB Wheeled Excavator is a self propelled machine with a wheeled undercarriage and a revolving upper structure which has a boom, dipper, bucket and slew mechanism. The excavator is mainly used to dig below ground level with bucket motions towards the machine. The upper structure can slew 360 °... -
Page 18: Log Moving/Object Handling
For more information, contact your JCB dealer. Optional Equipment and Attachments A wide range of optional attachments are available to increase the versatility of your machine. Only the JCB approved attachments are recommended for use with your machine. Contact your JCB dealer for the full list of approved attachments available. -
Page 19: Danger Zone
During the operation of the machine, keep all persons out of the danger zone. Persons in the danger zone could be injured. Before you do a maintenance task, make the product safe. Main Component Locations For: JS145W [T4F], JS160W [T4F] .................... Page 8 For: JS20 MH [T4F] ........................Page 9 (For: JS145W [T4F], JS160W [T4F]) Figure 3. - Page 20 About the Product Description (For: JS20 MH [T4F]) Figure 4. A Attachment ram B Dipper C Dipper ram D Boom E Operators cab F Cab ram G Reversing fan control panel H Counterweight J Stabilisers 9831/5150-1...
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Page 21: Product And Component Identification
Table 2. Explanation of the PIN Digit Description 1 to 3 World manufacturer identification. For example, JCB = UK Build. 4 to 8 Machine type and model. For example, JW14C = JS145 Wheeled. Random check letter. The check let- ter is used to verify the authenticity of a machine's PIN. -
Page 22: Engine
About the Product Product and Component Identification Engine The engine data labels are attached to the cylinder block as shown. Figure 7. A Engine data label - rocker cover B Engine data label - tread plate C Engine identification number D Stamp The data label includes the engine identification number. - Page 23 This must be done by a qualified person. For assistance, contact your JCB dealer. Failure to take precautions could result in death or injury to the operator.
- Page 24 About the Product Product and Component Identification Figure 9. 9831/5150-1...
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Page 25: Safety Labels
Keep all of the safety labels clean and readable. Replace a lost or damaged safety label. Make sure the replacement parts include the safety labels where necessary. Each safety label has a part number printed on it, use this number to order a new safety label from your JCB dealer. Safety Label Identification Figure 10. - Page 26 About the Product Safety Labels Figure 11. 332/ J9693 Table 6. Safety Labels Item Part No. Description Qty. 332/J2896 (Combination label) Warning. The coolant is under pressure. Risk of severing of hands/fingers in the rotating parts. Hot surfaces. Remove the ignition key and refer to the operator's manual and the service manual.
- Page 27 About the Product Safety Labels Item Part No. Description Qty. tripping, raise the control lock lever before you exit the machine. Risk of injury by crushing, do not lean out of the window. Risk of electrocution, maintain the minimum clearance recommended by your local electricity supplier.
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Page 28: Operator Station
About the Product Operator Station Operator Station Component Locations Figure 12. A TAB (Triple Articulated Boom) pedal, Refer to: B Auxiliary pedal, Refer to: Auxiliary Circuit Excavator End Controls (Page 113). Controls (Page 138). C Service brake pedalRefer to: Service Brake D Travel pedalRefer to: Accelerator Pedal Pedal (Page 79). -
Page 29: Interior Switches
About the Product Interior Switches Interior Switches Ignition Switch The ignition key operates the four-position ignition switch. The ignition key can only be inserted or removed in position 0. If the engine fails to start, the ignition key must be returned to position 0 before the starter motor is re-engaged. Do not operate the starter motor for more than 20 s without the engine firing. -
Page 30: Cab Interior Light
About the Product Interior Switches The wipers will self-park when switched off. Functions only with the starter switch at on. Front Windscreen Washer Push the sleeve towards the steering wheel to operate the front window washer. Functions only with the starter switch at on. - Page 31 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...