jcb JS200 Operator's Manual
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jcb JS200 Operator's Manual

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OPERATOR'S MANUAL
EXCAVATOR
JS200, JS210, JS220, JS230, JS370
EN - 9821/3250 ISSUE 5 - 07/2017
THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE

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Summary of Contents for jcb JS200

  • Page 1 OPERATOR'S MANUAL EXCAVATOR JS200, JS210, JS220, JS230, JS370 EN - 9821/3250 ISSUE 5 - 07/2017 THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE...
  • Page 2 Find manuals at https://best-manuals.com...
  • Page 3 Operator's Manual. You must understand and follow the instructions in the Operator's Manual. If you do not understand anything, ask your employer or JCB dealer to explain it. OPERATOR'S Do not operate the machine without an Operator's...
  • Page 4 Notes: 9821/3250-5 Find manuals at https://best-manuals.com...

  • Page 5: Table Of Contents

    Table of Contents Contents Page No. Acronyms Glossary ............................viii Introduction About this Manual Model and Serial Number ........................1 Using the Manual ..........................1 Left-Hand Side, Right-Hand Side ......................1 Cross References ..........................1 Safety Safety - Yours and Others ........................2 Safety Warnings ............................
  • Page 6 Table of Contents Window Washer ..........................22 Window Wipers ........................... 22 Front Lower Window Wiper ........................ 22 Operation Introduction General ..............................23 Operating Safety General ..............................24 Worksite Safety ........................... 26 Risk Assessment ..........................27 Walk-Around Inspection General ..............................29 Entering and Leaving the Operator Station General ..............................
  • Page 7 Table of Contents Drive Controls Track Controls ............................. 63 Travel Speed Selector ........................64 Instruments General ..............................66 Instrument Panel ..........................67 Getting the Machine Moving General ..............................89 Slopes General ..............................92 Driving on Slopes ..........................92 Working on Slopes ..........................94 Driving the Machine General ..............................
  • Page 8 Table of Contents Lifting the Machine General .............................. 138 Transporting the Machine General .............................. 140 Loading the Machine onto the Transporting Vehicle/Trailer ............. 140 Unloading the Machine from the Transporting Vehicle/Trailer ............143 Operating Environment General .............................. 145 Operating in Low Temperatures ....................... 145 Operating in High Temperatures .......................
  • Page 9 Table of Contents Maintenance Safety General .............................. 181 Fluids and Lubricants ........................182 Maintenance Schedules General .............................. 186 How to Use the Maintenance Schedules ..................186 Maintenance Intervals ........................186 Pre-start Cold Checks, Service Points and Fluid Levels ..............188 Functional Tests and Final Inspection ....................
  • Page 10 Table of Contents Cooling System General ............................. 230 Coolant .............................. 230 Cooling Pack ............................ 232 Tracks General ............................. 233 Steel ..............................234 Idler Wheels ............................235 Rollers ............................... 235 Track Gearbox Oil ..............................236 Hydraulic System General ............................. 237 Services ............................238 Oil ..............................
  • Page 11 Table of Contents Declaration of Conformity General .............................. 295 Data ..............................295 9821/3250-5...

  • Page 12: Acronyms Glossary

    Table of Contents Acronyms Glossary Auxiliary Relief Valve CESAR Construction Equipment Security and Registration DECU Display Electronic Control Unit Engine Control Module Electronic Control Unit Exhaust Gas Recirculation FOGS Falling Object Guard System FOPS Falling Object Protective Structure HVAC Heating Ventilation Air Conditioning International Organization for Standardization Light Emitting Diode Product Identification Number...

  • Page 13: Introduction

    Particular attention must be given to all the safety aspects of operating and maintaining the machine. If there is anything you are not sure about, ask your JCB dealer or employer. Do not guess, you or others could be killed or seriously injured.

  • Page 14: Safety

    If you do not fully understand the warning messages, ask your employer or JCB dealer to explain them. Safety is not just a matter of responding to the warnings. All the time you are working on or with the machine you must be thinking of what hazards there might be and how to avoid them.

  • Page 15: General Safety

    Lightning can kill you. Do not use the machine if there is lightning in your area. Machine Modifications This machine is manufactured in compliance with prevailing legislative requirements. It must not be altered in any way which could affect or invalidate its compliance. For advice consult your JCB dealer. 9821/3250-5...

  • Page 16: Clothing And Personal Protective Equipment (Ppe)

    Introduction Safety Clothing and Personal Protective Equipment (PPE) Do not wear loose clothing or jewellery that can get caught on controls or moving parts. Wear protective clothing and personal safety equipment issued or called for by the job conditions, local regulations or as specified by your employer.

  • Page 17: About The Product

    Product Compliance Your JCB product was designed to comply with the laws and regulations applicable at the time of its manufacture for the market in which it was first sold. In many markets, laws and regulations exist that require the owner to maintain the product at a level of compliance relevant to the product when first produced.

  • Page 18: Description

    For more information, contact your JCB dealer. Optional Equipment and Attachments A wide range of optional attachments are available to increase the versatility of your machine. Only the JCB approved attachments are recommended for use with your machine. Contact your JCB dealer for the full list of approved attachments available.

  • Page 19: Main Component Locations

    About the Product Description Main Component Locations Figure 3. A Bucket B Bucket link C Bucket ram D Dipper E Dipper link F Dipper ram G Boom H Boom ram J Operators cab K Counterweight L Undercarriage The boom dipper and bucket are collectively referred to as the excavator end, or dig end. 9821/3250-5...

  • Page 20: Product And Component Identification

    Digit Description 1 to 3 World manufacturer identification. For example, JCB = UK Build. 4 to 8 Machine type and model. For example, 8025 = 8025. Random check letter. The check letter is used to verify the authenticity of a machine's PIN.

  • Page 21: Engine

    Product and Component Identification Engine For: JS200 [T2 CHI], JS210 [T2 CHI], JS220 [T2 CHI], JS230 [T2 CHI] ........Page 9 For: JS370 [T2 CHI] ........................Page 9 (For: JS200 [T2 CHI], JS210 [T2 CHI], JS220 [T2 CHI], JS230 [T2 CHI]) The engine data labels are attached to the cylinder block as shown.
  • Page 22 About the Product Product and Component Identification Figure 7. A Engine data label - rocker cover B Engine data label - flywheel housing C Engine identification number D Stamp Figure 8. E Engine data label - tread plate The data label includes the engine identification number. 9821/3250-5...

  • Page 23: Operator Protective Structure

    This must be done by a qualified person. For assistance, contact your JCB dealer. Failure to take precautions could result in death or injury to the operator.
  • Page 24 Any damage or modification to the structure may invalidate the ROPS certification. If damage has occurred then an authorised JCB dealer should be consulted. An excavator with a ROPS (Roll-Over Protective Structure) can be identified by referring to the cab identification plate.
  • Page 25 About the Product Product and Component Identification Figure 12. 9821/3250-5...

  • Page 26: Safety Labels

    Keep all of the safety labels clean and readable. Replace a lost or damaged safety label. Make sure the replacement parts include the safety labels where necessary. Each safety label has a part number printed on it, use this number to order a new safety label from your JCB dealer. Safety Label Identification Figure 13.
  • Page 27 About the Product Safety Labels Figure 14. Table 7. Safety Labels Item Part No. Description Qty. 332/J2896 (Combination label) The coolant is under pressure. Risk of severing of hands/fingers in the rotating parts. Hot surfaces. Remove the ignition key and refer to the operator's manual and the service manual. 817/70005 Hot fluid under pressure.
  • Page 28 About the Product Safety Labels Item Part No. Description Qty. maintain the minimum clearance recommended by your local electricity supplier. 817/70027 Crushing of whole body. Keep a safe distance. 817/70001 Falling hazard. Keep a safe distance from the edge. 333/J2439 Strike to the whole body (machine swing).

  • Page 29: Operator Station

    About the Product Operator Station Operator Station Component Locations Figure 15. A Left hand track control, Refer to: Track Controls B DECU (Display Electronic Control Unit), Refer (Page 63). to: Instrument Panel (Page 67). C Right hand track control, Refer to: Track D Optional circuit pedal, Refer to: Auxiliary Circuit Controls (Page 63).

  • Page 30: Interior Switches

    About the Product Interior Switches Interior Switches Ignition Switch The ignition key operates the four-position ignition switch. The ignition key can only be inserted or removed in position 0. If the engine fails to start, the ignition key must be returned to position 0 before the starter motor is re-engaged. Do not operate the starter motor for more than 20s without the engine firing.
  • Page 31 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

This manual is also suitable for:

Js210Js220Js230Js370

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