Rear Driveshaft; Rear Driveshaft Removal; Rear Driveshaft Installation - Club Car Carryall 1500 2016 Maintenance And Service Manual

DRIVETRAIN COMPONENTS
NOTE: If the previously removed shoulder bolt and nylon locknut are used for installation, add Loctite 262 to the bolt
threads and tighten the used hardware to 50 in-lb (6 N·m).
2. Install cable pin (7) and locknut (8) on shifter handle (2). Tighten locknut (8) to 19 ft-lb (25 N·m).
3. Attach cable end to Forward/Reverse shifter handle (Figure 17-13, Page 17-11). Secure with clip.
4. Install the shifter knob (1).
5. Lower and secure the hood.
6. Gasoline vehicles: Connect the spark plug wires.
7. Connect battery. See Side-Post Battery: Connecting the Battery – Gasoline/Diesel Vehicles on page 1-4.
See Top-Post Battery: Connecting the Battery- Gasoline/Diesel Vehicles on page 1-4.

REAR DRIVESHAFT

REAR DRIVESHAFT REMOVAL

See General Warnings, Section 1, Page 1-2.
1. Push the car to a position that enables easy access to the roll pin securing the rear driveshaft to the differential
pinion shaft. Chock the front wheels.
2. Disconnect battery and spark plug wire(s) (gasoline vehicles only). See Side-Post Battery: Disconnecting
the Battery – Gasoline/Diesel Vehicles on page 1-3.
See Top-Post Battery: Disconnecting the Battery- Gasoline/Diesel Vehicles on page 1-4.
3. Remove the lock nut (4) and bolt (5) securing the rear driveshaft (6) to the differential pinion shaft (Figure
17-9, Page 17-7).
4. Slide the driveshaft (6) forward on the transmission to release the driveshaft from the differential pinion shaft.
Then slide the driveshaft toward the rear and off the transmission shaft.

REAR DRIVESHAFT INSTALLATION

See General Warnings, Section 1, Page 1-2.
1. Apply a light coat of anti-seize on the splined shaft of the differential.
2. Slide the universal joint (with grease fitting) of the driveshaft (6) onto the splined transmission shaft.
3. Slide the differential pinion shaft into driveshaft universal joint. Align the holes in the driveshaft (6) with the hole
in the differential pinion shaft.
4. Secure the driveshaft universal joint coupling to the differential pinion shaft with bolt (5) and lock nut (4) (Figure
17-9, Page 17-7). Tighten lock nut (4) to 17 ft-lb (23 N·m).
5. Gasoline vehicles: Connect the spark plug wires.
6. Connect battery. See Side-Post Battery: Connecting the Battery – Gasoline/Diesel Vehicles on page 1-4.
See Top-Post Battery: Connecting the Battery- Gasoline/Diesel Vehicles on page 1-4.
2016 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual
17
Rear Driveshaft
Page 17-13