Polaris Sportsman Touring 570 2022 Owner's Manual
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Polaris Sportsman Touring 570 2022 Owner's Manual

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2022
For Maintenance and Safety
OWNER'S
MANUAL
Sportsman Touring 570
Sportsman X2 570
Sportsman 6x6 570
Read this manual carefully. It contains important safety
information. This is an adult vehicle only.
Operation is prohibited for those under 16 years of age.
WARNING

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Summary of Contents for Polaris Sportsman Touring 570 2022

  • Page 1 2022 For Maintenance and Safety OWNER’S MANUAL Sportsman Touring 570 Sportsman X2 570 Sportsman 6x6 570 WARNING Read this manual carefully. It contains important safety information. This is an adult vehicle only. Operation is prohibited for those under 16 years of age.
  • Page 2 For more information go to www.P65Warnings.ca.gov/passenger-vehicle. For videos and more information about a safe riding experience with your Polaris vehicle, scan this QR code® with your smartphone. A card containing important ATV safety information should be attached to the owner’s manual on the next page. If you cannot locate this card, or if it...
  • Page 3 2022 Owner’s Manual Sportsman X2 570 Sportsman 6x6 570 Sportsman Touring 570 Premium Sportsman Touring 570 Sportsman Touring 570 EPS...
  • Page 4 Rubber (USA) Inc. DBA Duro Tire & Wheel Corp. AUTOLITE® is a registered trademark of BMO HARRIS BANK N.A. Unless noted, trademarks are the property of Polaris Industries Inc. Copyright 2021 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication.
  • Page 5 WELCOME Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more. Here at POLARIS we proudly produce an exciting line of utility and recreational products.
  • Page 6 WELCOME...

  • Page 7: Table Of Contents

    Specifications ....159 POLARIS Products ....167 Troubleshooting ....169 Warranty .

  • Page 9: Introduction

    WARNING Failure to heed the warnings and safety precautions contained in this manual can result in severe injury or death. A POLARIS ATV is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles, such as motorcycles and cars.
  • Page 10 INTRODUCTION SAFETY SYMBOLS AND SIGNAL WORDS The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. DANGER DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.
  • Page 11 Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.

  • Page 13: Safety

    You should review this information on a regular basis. If you purchased a used POLARIS ATV in the United States, you can enroll in the ATV RiderCourse for a fee. Call ATV Enrollment Express at (800) 887- 2887 or visit www.atvsafety.org.
  • Page 14 HELMET Wearing a helmet can prevent a severe head injury. Whenever riding this POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards. Clasp the buckle and pull each strap tight to ensure the helmet is properly secured to the head.
  • Page 15 SAFETY SAFETY WARNINGS WARNING Failure to operate this vehicle properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Heed all safety warnings outlined in this section of the owner’s manual and in the safety DVD provided with your vehicle.
  • Page 16 SAFETY USING ALCOHOL OR DRUGS Never consume alcohol or drugs before or while operating this vehicle. Operating this vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception. FAILURE TO INSPECT BEFORE OPERATING WARNING Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident.
  • Page 17 SAFETY EXPOSURE TO EXHAUST CAUTION Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time. Never start the engine or let it run in an enclosed area. Operate this vehicle only outdoors or in well-ventilated areas. PROTECTIVE APPAREL Riding in this vehicle without wearing an approved helmet and protective eye wear...
  • Page 18 SAFETY OPERATING AT EXCESSIVE SPEEDS Operating this vehicle at excessive speeds increases the operator's risk of losing control. Always operate at a speed that's appropriate for the terrain, the visibility and operating conditions and your skills and experience. PHYSICAL CONTROL OF THE VEHICLE Removing even one hand or foot can reduce ability to control the vehicle or could cause loss of balance and ejection from the ATV.
  • Page 19 SAFETY JUMPS AND STUNTS Exhibition driving increases the risk of an accident or rollover. DO NOT do power slides, “donuts”, jumps or other driving stunts. Avoid exhibition driving. IMPROPER HILL CLIMBING Improper hill climbing could cause loss of control or rollover. Use extreme caution when operating on hills.
  • Page 20 SAFETY STALLING WHILE CLIMBING A HILL Stalling, rolling backwards or improperly dismounting while climbing a hill could cause a rollover. • Always maintain a steady speed when climbing a hill. • Always engage ADC mode (if equipped) before ascending or descending a hill. If ADC mode is not equipped, apply AWD mode before ascending or descending a hill.
  • Page 21 SAFETY OPERATING ON STEEP HILLS Operating on excessively steep hills could cause an overturn. Never operate on hills too steep for the ATV or for your abilities. Never operate this ATV on hills steeper than 15 degrees. OPERATING ON SLIPPERY TERRAIN Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of...
  • Page 22 SAFETY IMPROPER TIRE MAINTENANCE Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control or accident. Always use the size and type of tires specified for your vehicle. Always maintain proper tire pressure as described in the owner's manual and on safety labels.
  • Page 23 SAFETY SKIDDING OR SLIDING Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of control, accident or rollover. Do not operate on excessively slippery surfaces. Always slow down and use additional caution when operating on slippery surfaces.
  • Page 24 SAFETY IMPROPER CARGO LOADING Overloading the vehicle or carrying cargo improperly may cause changes in stability and handling, which could cause loss of control or an accident. • Always follow the instructions in this owner’s manual for carrying cargo. • Never exceed the stated load capacity for this vehicle. •...
  • Page 25 EQUIPMENT MODIFICATIONS Your POLARIS vehicle is designed to provide safe operation when used as directed. Modifications to your vehicle may negatively impact vehicle stability. Failure of critical machine components may result from operation with any modifications, especially those that increase speed or power.
  • Page 26 The POLARIS limited warranty on your POLARIS vehicle will be terminated if any non-POLARIS approved equipment and/or modifications have been added to the vehicle that increase speed or power.
  • Page 27 If an informational or graphic label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part number is printed on the label. SPORTSMAN TOURING 570...
  • Page 28 SAFETY GENERAL WARNING WARNING Improper use can result in SEVERE INJURY or DEATH ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR FOR DRIVER AND PASSENGER NEVER USE ON PUBLIC ROADS NEVER CARRY MORE THAN 1 PASSENGERS NEVER USE WITH DRUGS OR ALCOHOL NEVER operate: •...
  • Page 29 SAFETY PASSENGER SAFETY WARNING WARNING PASSENGER SAFETY To reduce the risk of SEVERE INJURY or DEATH: Never carry more than one passenger. Never ride after using drugs or alcohol. NEVER carry a passenger too small to firmly plant feet on footrest and security grasp hand holds.
  • Page 30 SAFETY CLUTCH COVER WARNING WARNING • Moving parts hazard under belt-clutch guard. To prevent serious injury, do not operate vehicle with guard removed. • Do not modify engine or clutch. Doing so can cause part failure, possible imbalance, and excessive engine RPM, which can result in serious injury or death.
  • Page 31 SAFETY SPORTSMAN 6X6 570 General Warning Clutch Cover Warning Age Warning Rack Warning Discretionary Warning Passenger Warning 4x4 Caution Fuel Transport Warning Override Warning Tire Pressure Warning...
  • Page 32 SAFETY GENERAL WARNING WARNING Improper use can result in SEVERE INJURY or DEATH ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR FOR DRIVER AND PASSENGER NEVER USE ON PUBLIC ROADS NEVER CARRY MORE THAN 1 PASSENGERS NEVER USE WITH DRUGS OR ALCOHOL NEVER operate: •...
  • Page 33 SAFETY PASSENGER SAFETY WARNING WARNING PASSENGER SAFETY To reduce the risk of SEVERE INJURY or DEATH: Never carry more than one passenger. Never ride after using drugs or alcohol. NEVER carry a passenger too small to firmly plant feet on footrest and security grasp hand holds.
  • Page 34 SAFETY CLUTCH COVER WARNING WARNING • Moving parts hazard under belt-clutch guard. To prevent serious injury, do not operate vehicle with guard removed. • Do not modify engine or clutch. Doing so can cause part failure, possible imbalance, and excessive engine RPM, which can result in serious injury or death.
  • Page 35 SAFETY TIRE PRESSURE/LOAD WARNING WARNING Improper tire pressure or overloading can cause loss of control. Loss of control can result in severe injury or death. • Cold tire pressure: – Front: 7.0 psi (48.2 kPa) – Center: 10.0 psi (68.9 kPa) –...
  • Page 36 SAFETY SPORTSMAN X2 570 General Warning Clutch Cover Warning Age Warning Rack Warning Passenger Safety Warning Container /Passenger Warning 4x4 Caution Fuel Transport Warning Override Warning Tire Pressure/Overloading Warning...
  • Page 37 SAFETY GENERAL WARNING WARNING Improper use can result in SEVERE INJURY or DEATH ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR FOR DRIVER AND PASSENGER NEVER USE ON PUBLIC ROADS NEVER CARRY MORE THAN 1 PASSENGERS NEVER USE WITH DRUGS OR ALCOHOL NEVER operate: •...
  • Page 38 SAFETY PASSENGER SAFETY WARNING WARNING PASSENGER SAFETY To reduce the risk of SEVERE INJURY or DEATH: Never carry more than one passenger. Never ride after using drugs or alcohol. NEVER carry a passenger too small to firmly plant feet on footrest and security grasp hand holds.
  • Page 39 SAFETY CLUTCH COVER WARNING WARNING • Moving parts hazard under belt-clutch guard. To prevent serious injury, do not operate vehicle with guard removed. • Do not modify engine or clutch. Doing so can cause part failure, possible imbalance, and excessive engine RPM, which can result in serious injury or death.
  • Page 40 SAFETY TIRE PRESSURE/LOAD WARNING WARNING Improper tire pressure or overloading can cause loss of control. Loss of control can result in severe injury or death. • Cold tire pressure: Front: 7.0 psi (48.3 kPa) Rear: 7.0 psi (48.3 kPa) • Maximum weight capacity: 705 lbs. (320 kg) •...
  • Page 41 SAFETY INTERNATIONAL MODELS GENERAL ALERT WARNING Before you operate this vehicle, read the owner’s manual. NEVER allow anyone under 16 years of age to operate this vehicle. ALWAYS wear approved helmet, goggles, and protective clothing. NEVER use alcohol or drugs before or while operating NEVER carry more than one passenger.
  • Page 42 SAFETY 4X4 (AWD) ALERT WARNING Do not push switch to engage 4X4 (AWD) if the rear wheels are spinning. This may cause severe drive shaft and clutch damage. OVERRIDE ALERT WARNING Improper use of override button can lead to loss of control resulting in severe injury or death.
  • Page 43 SAFETY TIRE PRESSURE ALERT WARNING TIRE PRESSURE IN kPa: FRONT – 48,3 kPa REAR – 48,3 kPa RACK ALERT WARNING DO NOT TOW FROM RACK OR BUMPER. Vehicle damage or tipover may result causing severe injury or death. Tow only from tow hooks or hitch.

  • Page 45: Features And Controls

    FEATURES AND CONTROLS FEATURES AND CONTROLS SWITCHES NOTICE The image below is shown for reference only. Your model may vary slightly. Ignition Switch Driveline Switch Engine Stop Switch Brake Lever Mode/Reverse Override Switch Digital Display Headlight Switch Auxiliary Outlet Throttle Lever IGNITION SWITCH/LIGHT SWITCH Use the ignition switch to start the engine.
  • Page 46 FEATURES AND CONTROLS LEFT-HAND CONTROL ENGINE STOP SWITCH Move the stop switch either left or right to the OFF position to stop the engine quickly. Move the stop switch to the RUN position before attempting to start the engine. The engine will not start or run when the switch is off.
  • Page 47 Operating an ATV with sticking or improperly operating throttle controls could cause an accident. Never start or operate an ATV that has a sticking or improperly operating throttle. Immediately contact your POLARIS dealer or other qualified person for service if throttle problems arise.
  • Page 48 FEATURES AND CONTROLS DRIVELINE SWITCH (IF EQUIPPED) The Driveline switch controls the All Wheel Drive (AWD) system. Use this switch to engage ADC 4x4, 4x4 (AWD), 2X4, or Turf Mode (if equipped). The vehicle automatically engages AWD when operating in reverse if the drive mode is set to AWD.
  • Page 49 FEATURES AND CONTROLS ALL WHEEL DRIVE SYSTEM NOTICE Switching to AWD while the rear wheels are spinning may cause severe drive shaft and gearcase damage. Always switch to AWD while the rear wheels have traction or are at rest. The All Wheel Drive (AWD) system is controlled by the Driveline switch. Engage AWD before getting into conditions where front wheel drive may be needed.
  • Page 50 FEATURES AND CONTROLS AWD (4X4) MODE When the switch is on AWD, the ATV is four-wheel drive, and the AWD indicator icon in the instrument cluster display will be visible. When in AWD, the demand drive unit will automatically engage any time the rear wheels lose traction. When the rear wheels regain traction, the demand drive unit will automatically disengage.
  • Page 51 FEATURES AND CONTROLS ENGAGING AWD The AWD switch may be turned on or off while the vehicle is moving. Initially, the vehicle's electronic system will not enable AWD until the engine RPM is below 3000. Once enabled, AWD remains enabled until the AWD switch is turned off. If the switch is turned off while the demand drive unit is moving, it will not disengage until the rear wheels regain traction.
  • Page 52 FEATURES AND CONTROLS AWD MODE To engage AWD mode, push the momentary switch to the right. AWD will engage when engine speed slows to below 3100 RPM. The gauge will display “AWD.” There is no limit to the length of time the vehicle may remain in AWD. The vehicle automatically engages AWD when operating in reverse if the switch is set to the AWD position.
  • Page 53 FEATURES AND CONTROLS ACTIVE DESCENT CONTROL (ADC) SYSTEM The ADC system allows engine braking to all four wheels when the vehicle descends a hill or incline. Always move the 4X4 switch to ADC 4X4 before ascending or descending a hill. ENGAGING ACTIVE DESCENT CONTROL The ADC system will automatically engage when all four of the following conditions occur:...
  • Page 54 Any sponginess would indicate a possible fluid leak or low master cylinder fluid level, which must be corrected before riding. Contact your POLARIS dealer or other qualified service facility for proper diagnosis and repairs.
  • Page 55 FEATURES AND CONTROLS MASTER CYLINDER/BRAKE FLUID WARNING An over-full master cylinder may cause brake drag or brake lock-up, which could result in an accident. Maintain brake fluid at the recommended level. Do not overfill. Never store or use a partial bottle of brake fluid. Brake fluid is hygroscopic, meaning it rapidly absorbs moisture from the air.
  • Page 56 FEATURES AND CONTROLS PARKING BRAKE LOCKING THE PARKING BRAKE WARNING Operating the ATV while the parking brake is engaged could result in an accident or fire. Always check to be sure the parking brake is disengaged before operating. 1. Place the transmission in PARK. 2.
  • Page 57 FEATURES AND CONTROLS AUXILIARY FOOT BRAKE WARNING Never back down a hill. Applying the auxiliary brake when backing down a hill may cause rear tipover, which could result in serious injury or death. Use caution when applying the auxiliary brake. Do not aggressively apply the auxiliary brake when going forward.
  • Page 58 FEATURES AND CONTROLS AUTOMATIC TRANSMISSION GEAR SELECTOR The transmission gear selector is located on the right side of the vehicle. H: High Gear L: Low Gear N: Neutral R: Reverse P: Park To shift gears, brake to a complete stop. When the engine is idling, move the lever to the desired gear.
  • Page 59 FEATURES AND CONTROLS FUEL CAP This vehicle is equipped with a digital fuel gauge that will indicate a low fuel condition. Refuel when the gauge indicates a low fuel condition. Always refuel with the engine stopped, and outdoors or in a well ventilated area.
  • Page 60 If the dump latch releases, the seat is not secure. Repeat the set-up procedure. If the lock-out is not working properly, do not allow a passenger to ride the vehicle. See your POLARIS dealer for service. 8. To return the vehicle to single-rider operation, reverse all steps. Always lower the passenger backrest to the lowest position before folding it down into the cargo box.
  • Page 61 POLARIS dealer can assist. Your dealer can provide any installation procedures that may differ for an extreme use battery.
  • Page 62 FEATURES AND CONTROLS INSTRUMENT CLUSTER NOTICE Features vary by model. Your ATV is equipped with one of three available gauge variants, (1) a standard gauge (no Bluetooth® functionality), (2) a Bluetooth®-equipped gauge, and (3) a no-button gauge. If your gauge is equipped with Bluetooth®, the Bluetooth® icon will briefly display in the upper right corner of the gauge at start-up.
  • Page 63 All segments including the fuel icon will flash. Refuel immediately. A flashing wrench symbol alerts the operator that the Service preset service interval has been reached. Your POLARIS Indicator dealer can provide scheduled maintenance. See page 72 for more information.
  • Page 64 EPS Warning (if This indicator illuminates when a fault equipped) has occurred in the EPS system. Your authorized POLARIS dealer can assist. EPS operation is possible with key on/ engine off for up to 5 minutes. Engine Hot This lamp illuminates to indicate an overheated engine.
  • Page 65 FEATURES AND CONTROLS INDICATOR ICON FUNCTION Chassis Fault If applicable. Performance On models equipped with a low speed Limited limiter, indicator light will remain on when low speed limiter is active. Lamp illuminates when Geofencing or max speed is enabled. Lamp remains off when Geofencing and max speed settings are disabled.
  • Page 66 FEATURES AND CONTROLS DISPLAY AREA 2 Toggle the Up/Down buttons to change the information displayed in Area 2 DISPLAY AREA 2 FUNCTION Odometer The vehicle’s odometer reading will be displayed. Engine The vehicle Engine Temperature will be displayed. Temperature Trip 1 The vehicle Trip 1 mileage will be displayed.
  • Page 67 FEATURES AND CONTROLS OPTIONS MENU Press and hold the MODE button to enter the Options Menu. OPTIONS MENU NOTES Diagnostic Codes Only displays if fault codes are present or stored Units - Distance Select MPH or KPH Units - Temp Select between °F and °C Clock Select between 12H or 24H, and set...
  • Page 68 FEATURES AND CONTROLS DIAGNOSTIC CODE Diagnostic Code Screen will show available MIL that has come on during that ignition cycle. To access the Diagnostic Code Screen, do the following: 1. Press and hold the MODE button to enter the Options Menu.
  • Page 69 FEATURES AND CONTROLS NOTICE When the gauge is displaying a fault code, the warning telltale (check engine or EPS) will blink to indicate which controller set the fault code. 3. To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.
  • Page 70 FEATURES AND CONTROLS UNIT SELECTION TEMPERATURE 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Units - Temp” from the Options Menu by pressing the MODE button. Reference the image shown above: Press the MODE button.
  • Page 71 FEATURES AND CONTROLS CLOCK (IF EQUIPPED) 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Clock” from the Options Menu by pressing the MODE button. Reference the image shown above: Press the MODE button.
  • Page 72 FEATURES AND CONTROLS BACK LIGHT COLOR 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Backlight Color” from the Options Menu by pressing the MODE button.
  • Page 73 FEATURES AND CONTROLS BACK LIGHT LEVEL 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Backlight Level” from the Options Menu by pressing the MODE button.
  • Page 74 FEATURES AND CONTROLS SERVICE HOURS 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Service Hours” from the Options Menu by pressing the MODE button. Reference the image shown above: Press the MODE button.
  • Page 75 2. Access the options menu on the vehicle’s digital gauge and select BT PAIR. The Bluetooth® icon will begin to blink. 3. Find and select Polaris Gauge on your phone’s Bluetooth® menu or prompt. Pairing should occur momentarily. Pairing mode will continue for up to 90 seconds or if you exit the BT PAIR menu.

  • Page 77: Operation

    OPERATION OPERATION SAFE OPERATION PRACTICES WARNING Failure to operate the vehicle properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner’s manual.
  • Page 78 VEHICLE BREAK-IN PERIOD The break-in period for your new POLARIS vehicle is the first 25 hours of operation, or the time it takes to use the first two tanks full of gasoline. No single action on your part is as important as a proper break-in period.
  • Page 79 OPERATION ENGINE AND DRIVETRAIN BREAK-IN 1. Fill the fuel tank with gasoline. See the Fuel Tank section for details. Always exercise extreme caution whenever handling gasoline. 2. Check the oil level. See the Oil Check section for reference. Add the recommended oil as needed to maintain the oil level in the safe operating range.
  • Page 80 OPERATION PRE-RIDE CHECKLIST Failure to inspect and verify that the ATV is in safe operating condition before operating increases the risk of an accident. Always inspect the ATV before each use to make sure it's in safe operating condition. ITEM REMARKS PAGE page 52...
  • Page 81 OPERATION DRIVING PROCEDURES NEW OPERATOR DRIVING PROCEDURES 1. Wear protective riding gear. See the Safe Riding Gear section. 2. Perform the pre-ride inspection. 3. Place the transmission in PARK. 4. Lock the brake holding latch. 5. Mount the vehicle from the left side.
  • Page 82 OPERATION TURNING THE VEHICLE Both rear wheels drive equally at all times. This means that the outside wheel must travel a greater distance than the inside wheel when turning, and the inside tire must slip traction slightly. 1. Slow down. 2.
  • Page 83 OPERATION DRIVING ON SLIPPERY SURFACES WARNING Skidding or sliding can cause loss of control or rollover (if tires regain traction unexpectedly). When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding out of control.
  • Page 84 OPERATION DRIVING UPHILL Braking and handling are greatly affected when operating in hilly terrain. Improper procedure could cause loss of control or overturn. Whenever traveling uphill, follow these precautions: 1. Always engage ADC before ascending or descending a hill. 2. Drive straight uphill. 3.
  • Page 85 OPERATION DRIVING DOWNHILL When driving downhill, follow these precautions: 1. Always check the terrain carefully before descending a hill. 2. Always engage ADC mode before ascending or descending a hill. 3. Avoid steep hills. Maximum incline is 15° 4. Always descend a hill with the transmission in forward gear. Do not descend a hill with the transmission in neutral.
  • Page 86 OPERATION DRIVING ON A SIDEHILL (SIDEHILLING) Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary. If crossing a sidehill is unavoidable, follow these precautions: 1.
  • Page 87 OPERATION TURNING AROUND ON A HILL (K-TURN) If the vehicle stalls while climbing a hill, never back it down the hill! Use the K- turn to turn around. 1. Stop and lock the parking brake while keeping body weight uphill. 2.
  • Page 88 If the vehicle tips or overturns in water, or if the engine stops during or after operating in water, service is required before starting the engine. Your POLARIS dealer can provide this service. If it's impossible to bring the vehicle in before starting the engine, perform the service outlined in the Vehicle Immersion section of this manual, and take the vehicle in for service at the first opportunity.
  • Page 89 OPERATION DRIVING OVER OBSTACLES Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches. 3.
  • Page 90 OPERATION DRIVING IN REVERSE Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. 2. Always avoid backing downhill. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5. Avoid turning at sharp angles. 6.
  • Page 91 OPERATION STARTING THE ENGINE 1. Position the vehicle on a level surface outdoors or in a well- ventilated area. 2. Place the transmission in PARK. 3. Lock the parking brake. The starter interlock will prevent the engine from starting if the brake is not engaged.
  • Page 92 OPERATION PARKING THE VEHICLE 1. Stop the vehicle on a level surface. When parking inside a garage or other structure, be sure that the structure is well ventilated and that the vehicle is not close to any source of flame or sparks, including any appliance with pilot lights.
  • Page 93 OPERATION HAULING CARGO CARGO WARNING WARNING Overloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or brake instability, which can result in serious injury or death. Always follow these precautions when hauling cargo: REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO.
  • Page 94 ATV warranty. Never install a hitch longer than 4" (10 cm). Never install automotive accessories on your POLARIS ATV. Always install POLARIS-approved (or equivalent) accessories designed for ATV use.
  • Page 95 OPERATION MAXIMUM TOWING CAPACITIES Do not exceed maximum towing capacities. Avoid towing on inclines. MODEL CAPACITIES FRONT HITCH REAR HITCH 570 Touring Maximum Towed 1225 lbs 570 Touring EPS Load (555 kg) 570 X2 EPS (Level Ground) 120 lbs Maximum Vertical Hitch Weight (55 kg) 570 Touring SP...
  • Page 96 OPERATION 3. Dismount the vehicle. 4. Lower the tailgate. WARNING If cargo weight is placed toward the rear of the cargo box, the load may dump unexpectedly and cause serious injury. When loading cargo, always position the weight as far forward and as low as possible. 5.
  • Page 97 OPERATION 4. Remove the key to prevent loss during transporting. 5. Always tie the frame of the vehicle to the transporting unit securely with suitable straps or rope. Do not attach tie straps to the front A-arm bolt pockets, racks, or handlebars.

  • Page 99: Winch Guide

    WINCH GUIDE WINCH GUIDE WINCH SAFETY These safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to your vehicle. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
  • Page 100 WINCH GUIDE 12. If winching at an angle is unavoidable, follow these precautions: a. Look at the winch drum occasionally. Never let the winch cable “stack” or accumulate at one end of the winch drum. Too much winch cable at one end of the winch drum can damage the winch and the winch cable.
  • Page 101 WINCH GUIDE WINCH OPERATION Read the Winch Safety Precautions in the preceding pages before using your winch. Consider practicing the operation and use of your winch before you actually need to use it in the field. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
  • Page 102 Replace the winch cable at the first sign of damage to prevent SEVERE INJURY or DEATH in the event of failure. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified dealer.
  • Page 103 WINCH GUIDE • If possible, keep the winch cable aligned with the centerline of the winching vehicle. This will help the spooling of the winch cable and reduce the load on the fairlead. • If freeing a stuck vehicle by attaching to a tree, use an item such as a tow strap to avoid damaging the tree during winch operation.
  • Page 104 WINCH GUIDE c. On a long pull, it may be necessary to stop winching so that the damper can be repositioned to the new mid-point of the winch cable. Always release the tension on the winch cable before repositioning the damper. d.
  • Page 105 WINCH GUIDE 13. Extensive winching will run down the battery on the winching vehicle. Let the winching vehicle’s engine run while operating the winch to prevent the battery from running low if winching for long periods. 14. The winch motor may become hot during winch use. If you winch for more than 45 seconds, or if the winch stalls during operation, stop winching and permit the winch to cool down for 10 minutes before using it again.
  • Page 106 Use of worn or damaged cable could lead to sudden failure and SEVERE INJURY. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified person.
  • Page 107 WINCH GUIDE SHOCK LOADING WARNING Your winch cable is very strong but it is NOT designed for dynamic, or “shock” loading. Shock loading may tension a winch cable beyond its strength and cause the cable to break. The end of a broken winch cable under such high loading can cause SEVERE INJURY or DEATH to you and other bystanders.
  • Page 108 3. Never work on your winch without first disconnecting the battery connections to prevent accidental activation of the winch. 4. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified person.

  • Page 109: Emission Control Systems

    EMISSION CONTROL SYSTEMS EMISSION CONTROL SYSTEMS NOISE EMISSION CONTROL SYSTEM Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level requirements. OPERATION ON PUBLIC LANDS IN THE U.S.A. Your vehicle has a spark arrestor that was tested and qualified to be in accordance with the USFS standard 5100-1a.

  • Page 111: Maintenance

    PERIODIC MAINTENANCE Any qualified repair shop or person may maintain, replace or repair the emission control devices or systems on your vehicle. An authorized POLARIS dealer can perform any service that may be necessary for your vehicle. POLARIS also recommends POLARIS parts for emissions-related service, however equivalent parts can be used.
  • Page 112 SYMBOL DESCRIPTION Perform these procedures more often for vehicles subjected to severe use. Have an authorized Polaris dealer or other qualified person perform these services. WARNING Improperly performing the procedures marked with a D could result in component failure and lead to serious injury or death. Have an authorized POLARIS dealer or other qualified person perform these services.
  • Page 113 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) MILES (KM) ITEM HOURS CALENDAR REMARKS Monthly Inspect periodically Brake Pad Wear 10 H (160) Battery Monthly Check terminals; clean; test 20 H (320) Inspect; cycle key to pressurize fuel Fuel and EVAP pump; check lines and fittings for System (if Monthly 20 H...
  • Page 114 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) MILES (KM) ITEM HOURS CALENDAR REMARKS 1000 Engine oil change Change the oil and filter 100 H (1600) Inspect; cycle key to pressurize fuel Fuel and EVAP 1000 pump; check lines and fittings for System (if 100 H 12 M...
  • Page 115 MAINTENANCE LUBRICATION GUIDE Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart. Items not listed in the chart should be lubricated at the General Lubrication interval. The a-arms and lower control arms are lubricated at the factory, and no additional lubrication will be needed.
  • Page 116 POLARIS recommends the use of POLARIS PS-4 Full Synthetic 5W-50 4-cycle oil or a similar oil for this engine. Oil may need to be changed more frequently if POLARIS oil is not used. Always use 5W-50 oil. Follow the manufacturer's recommendations for ambient temperature operation.
  • Page 117 MAINTENANCE OIL CHANGE IMPORTANT Always change the oil filter whenever changing oil. See the fluid recommendation table for capacities and plug torques. Always change the oil at the intervals outlined in the Periodic Maintenance Chart beginning on . Always change the oil filter whenever changing oil.
  • Page 118 1. Place shop towels beneath the oil filter . Using an oil filter wrench (available from your POLARIS dealer), turn the filter counter- clockwise to remove it. 2. Using a clean dry cloth, clean the filter sealing surface on the crankcase.
  • Page 119 MAINTENANCE TRANSMISSION OIL TORQUE Fill Plug: 20–25 ft lbs. (27–34 Nm) Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart. See the Fluid Recommendation table for capacities and plug torques. Maintain the oil level at the bottom of the fill plug hole. The fill plug is located on the right side of the ATV behind the footwell.
  • Page 120 • ADC is the primary mode of all-wheel-drive operation If the front gearcase is makes excessive noise during ADC operation, change the demand drive fluid. If the noise continues, please see your POLARIS dealer or other qualified service facility for service.
  • Page 121 Check the coolant level and maintain as recommended by adding coolant to the recovery bottle. POLARIS recommends the use of POLARIS Antifreeze 50/50 Premix. This antifreeze is already premixed and ready to use. Do not dilute with water. See...
  • Page 122 3. Using a funnel, slowly add coolant through the radiator filler neck. 4. Reinstall the pressure cap. Use of a non-standard pressure cap will not allow the recovery system to function properly. Your POLARIS dealer can provide the correct replacement part.
  • Page 123 MAINTENANCE BRAKES HAND BRAKE The front and rear brakes are hydraulic disc brakes, activated by moving the single brake lever toward the handlebar. These brakes are self- adjusting. Under normal operation, the diaphragm extends into the reservoir as fluid level drops.
  • Page 124 MAINTENANCE SEAT REMOVAL (TOURING/1–UP MODELS) 1. Locate the seat removal latch in the center of the seat’s rear. 2. Pull on the latch handle to disengage the seat from the vehicle’s frame. 3. Remove the seat. SEAT REMOVAL (X2) 1. Remove any cargo from the cargo box before removing the seat. 2.
  • Page 125 MAINTENANCE FOOTWELL/FOOTWELL SUPPORT REMOVAL (2-UP MODELS) To remove the footwell, do the following: 1. Remove the six screws on the bottom of the footwell. 2. Use a flat screwdriver to remove the plastic rivets securing the footwell to the fenders. 3.
  • Page 126 MAINTENANCE WHEEL REMOVAL 1. Stop the engine. 2. Place the transmission in PARK. 3. Lock the parking brake. 4. Loosen the wheel nuts slightly. WARNING Do not service axle nuts that have a cotter pin installed. Your authorized dealer can assist. 5.
  • Page 127 MAINTENANCE WHEEL NUT TORQUE SPECIFICATIONS Check the wheel nut torques occasionally and when they've been loosened for maintenance service. Lug Nut 30 ft-lbs (41 N·m) (Aluminum Front and Rear PLUS 70 degrees Wheels) 2-Piece Flange Nut 27 ft-lbs (37 N·m) Front and Rear (Steel Wheels)
  • Page 128 1/4–1/2 inch (6–12 mm) toe out alignment. 5. Repeat the measurement procedure on the other side of the vehicle. 6. If you discover improper alignment, see your POLARIS dealer for service.
  • Page 129 MAINTENANCE AIR FILTER 1. Remove the seat. Remove the air box cover clips. Remove the air box cover 2. Remove the filter. 3. Remove the fabric type pre- filter from the main filter. Wash the pre- filter in soapy water, then rinse and let dry.
  • Page 130 MAINTENANCE LIGHTS CAUTION Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation. Clean headlights frequently and replace burned out headlamps promptly. Always make sure lights are adjusted properly for best visibility. HEADLIGHT LAMP REPLACEMENT When servicing a halogen lamp, don't touch the lamp with bare fingers.
  • Page 131 MAINTENANCE HIGH BEAM ADJUSTMENT The headlight beam can be adjusted slightly upward or downward. Use the following procedure to make the adjustment. NOTE Image below is for reference only. Your model may differ slightly. 1. Position the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from a wall .
  • Page 132 MAINTENANCE LOW BEAM ADJUSTMENT The low beam can be adjusted slightly upward or downward. 1. Loosen the Phillips® screw located at the rear of the headlamp. 2. Tilt the headlamp upward or downward. 3. Tighten the screw. HEADLIGHT HOUSING REPLACEMENT To replace the headlight housing, do the following: 1.
  • Page 133 MAINTENANCE TAILLIGHTS/BRAKE LIGHTS REPLACEMENT Procedure to replace taillights: ALL MODELS EXCEPT X2: 1. Remove the harness connector from the back of the light assembly. 2. Turn the lamp counter-clockwise to remove it. 3. Apply dielectric grease to the socket and install the new lamp. 4.
  • Page 134 Refer to the specifications section for the recommended spark plug type and gap for your vehicle. Torque spark plugs to specification. NOTICE Using non-recommended spark plugs can result in serious engine damage. Always use POLARIS-recommended spark plugs or their equivalent. ENGINE TORQUE SPECIFICATION 15 ft-lbs (20 Nm)
  • Page 135 If your vehicle becomes immersed, major engine damage can result if the machine is not thoroughly inspected. Take the vehicle in for service before starting the engine. Your POLARIS dealer can provide this service. If it's impossible to take your ATV to a dealer before starting it, follow the steps outlined below.
  • Page 136 MAINTENANCE SPARK ARRESTER WARNING Do not perform clean out immediately after the engine has been run, as the exhaust system becomes very hot. Serious burns could result from contact with exhaust components. To reduce fire hazard, make sure that there are no combustible materials in the area when purging the spark arrestor.
  • Page 137 MAINTENANCE 4. If particles are still suspected to be in the muffler, back the machine onto an incline so the rear of the machine is one foot higher than the front. Set the hand brake and block the wheels. Place the transmission in PARK, lock the parking brake, and block the wheels to prevent roll back.
  • Page 138 • See your POLARIS dealer, or other qualified person, for service and repair assistance. • This PVT system is intended for use on POLARIS products only. Do not install it in any other product. • Always make sure the PVT housing is securely in place during operation.
  • Page 139 MAINTENANCE The basic operation of the POLARIS PVT system is dependent on engine speed and vehicle torque requirements. As engine speed increases, the force exerted on the movable drive sheave by the flyweights also increases. This, in turn, increases the amount of pinch applied to the drive belt. Similarly, if the engine speed decreases, the amount of centrifugal force decreases, reducing the amount of belt pinch.
  • Page 140 MAINTENANCE PVT DRYING There may be some instances when water is accidently ingested into the PVT system. Use the following instructions to dry it out before operating. 1. Position the vehicle on a level surface. 2. Remove the drain plug. Allow the water to drain completely. Reinstall the drain plug.
  • Page 141 MAINTENANCE 8. Using care, pull the outer PVT cover out the LH wheel well. NOTICE Flexing the PVT outlet duct aids PVT cover removal. Pull the outer PVT cover out the bottom of the chassis. 9. Note the orientation of the drive belt so that it can be installed in the same direction.
  • Page 142 MAINTENANCE DRIVE BELT INSTALLATION IMPORTANT Orient the belt as it was removed or orient the new belt so you may read the text. 1. Spread the sheaves and walk the drive belt on to the drive clutch and driven clutch. Spanner Wrench / Spreader: PN 2877408 NOTICE...
  • Page 143 MAINTENANCE 2. Release the sheaves and rotate the driven clutch counter-clockwise to ensure the sheaves have spread. 3. Replace the clutch cover seal. 4. Reinstall outer PVT cover and secure with fasteners. Torque fasteners to specification. TORQUE Outer PVT Cover Fasteners 30 in-lbs (3 N·m) 5.
  • Page 144 MAINTENANCE...
  • Page 145 (black) cable last. Your ATV is equipped with a sealed battery, which requires little maintenance. POLARIS does not recommend using a conventional battery in this vehicle. The orientation of the battery could result in electrolyte leakage, which would shorten the life of the battery considerably.
  • Page 146 MAINTENANCE BATTERY INSTALLATION NOTICE Using a new battery that has not been fully charged can damage the battery and result in a shorter life. It can also hinder vehicle performance. Follow the battery charging procedure in Chapter 10 “Electrical” before installing the battery.
  • Page 147 MAINTENANCE 5. Connect and tighten the black (negative) cable . Torque to specification. TORQUE Battery Terminals: 5 ft-lbs (7 N·m) 6. Install clear battery vent tube from vehicle to battery vent. (Applies to Conventional Batteries Only). WARNING Vent tube must be free from obstructions and kinks and securely installed. If not, battery gases could accumulate and cause an explosion.
  • Page 148 Check battery voltage each month during storage and recharge as needed to maintain a full charge. POLARIS recommends maintaining battery charge by using a POLARIS Battery Tender charger or by charging once a month using the battery tender port .
  • Page 149 MAINTENANCE BATTERY CHARGING (SEALED BATTERY) Always verify battery condition before and 1-2 hours after the end of charging. CHARGE TIME (USING CONSTANT CURRENT CHARGER @ STATE OF CHARGE VOLTAGE ACTION STANDARD AMPS SPECIFIED ON TOP OF BATTERY) 100% 12.6-12.8 volts Conventional/Low None required Maintenance Battery:...
  • Page 150 It is important to identify the type of battery installed in the vehicle. Different types of batteries require different service procedures. Proper servicing and upkeep of the battery is very important for maintaining long battery life. All Polaris ORV models include either a Conventional battery or a Low Maintenance battery. CONVENTIONAL BATTERY •...
  • Page 151 LEAD ACID CONVENTIONAL / DRY SHIPPED AGM BATTERY BEST PRACTICES Some Polaris ORV models include either a Lead Acid Conventional battery or a Dry Shipped Absorbed Glass Mat (AGM) battery. See the Service Manual for procedures on how to activate, charge, maintain, and test a Lead Acid Conventional or Dry Shipped AGM battery.
  • Page 152 CHARGING • Polaris recommends using a BatteryMINDer® 2012 AGM - 12V / 2.0 Amp charger, which can be ordered through your normal parts channel. • Nominal voltage is 12.8 Volts when fully charged. If the voltage falls below 12.5V, charge it immediately, or the battery runs the risk of sulfation.
  • Page 153 LOW MAINTENANCE BATTERY BEST PRACTICES Some Polaris ORV models include either a Lead Acid or Absorbed Glass Mat (AGM) Low Maintenance battery. See the Service Manual for procedures on how to charge, maintain, and test a Lead Acid or AGM Low Maintenance battery.
  • Page 154 AGM LOW MAINTENANCE BATTERIES CHARGING • Polaris recommends using a BatteryMINDer® 2012 AGM - 12V / 2.0 Amp charger, which can be ordered through your normal parts channel. • Nominal voltage is 12.6–12.8 Volts when fully charged. If the voltage falls below 12.5V, charge it immediately, or the battery runs the risk of sulfation.
  • Page 155 Follow the adjustment procedures exactly, or see your POLARIS dealer for service. 1. Remove the upper headlight pod.
  • Page 156 • Always use clean cloths and pads for cleaning and polishing. Old or reused cloths and pads may contain dirt particles that will scratch the finish. POLISHING THE VEHICLE POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container.
  • Page 157 STABILIZE THE FUEL 1. Fill the fuel tank. 2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer or equivalent fuel treatments or stabilizers. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems.
  • Page 158 6. Reinstall the spark plug caps. 7. If POLARIS fuel system additive is not used, fuel tank, fuel lines, and injectors should be completely drained of gasoline. BATTERY MAINTENANCE See the Battery Storage and Battery Charging sections for storage and charging procedures.
  • Page 159 MAINTENANCE TRANSPORTING THE ATV Follow these procedures when transporting the vehicle. 1. Stop the engine. 2. Place the transmission in PARK. 3. Lock the parking brake. 4. Secure the fuel cap, oil cap and seats. 5. Always tie the frame of the ATV to the transporting unit securely with suitable straps or rope.

  • Page 161: Specifications

    SPECIFICATIONS SPECIFICATIONS SPORTSMAN TOURING 570 / 570 EPS / 570 SP SPORTSMAN TOURING 570 / 570 EPS / 570 SP Maximum Weight Capacity 485 lbs. (220 kg) (operator, cargo, accessories) Dry Weight 570 Tour: 708 lbs. (321 kg) 570 Tour EPS: 722 lbs. (327 kg) 570 Tour SP: 759 lbs.
  • Page 162 Spark Plug Type / Gap MR7F / 0.7-0.8 mm Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension MACPHERSON RIDE® strut with 8.2" (21 cm) travel (570/570 EPS) Double A-Arm with 8.2" (21 cm) travel (570 SP) Rear Suspension Linear rate with 9.5"...
  • Page 163 SPECIFICATIONS SPORTSMAN TOURING 570 / 570 EPS / 570 SP Brakes, Front/Rear Single-Control Hydraulic Disc Brakes, Auxiliary Foot-Activated Hydraulic Disc Brake, Parking Hydraulic lock, all wheel Headlight 1 Single Beam on Headlight Pod (50 watt) 2 Single Beam on Bumper (50 watt) Taillights 8.26 watts Brake Light...
  • Page 164 Starting System Electric Ignition System Idle RPM 1200 +/- 50 Spark Plug Type / Gap MR7F / 0.7-0.8 mm Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension MACPHERSON RIDE® strut with 8.2" (21 cm) travel...
  • Page 165 SPECIFICATIONS SPORTSMAN X2 570 EPS Rear Suspension Linear rate with 9.5" (24 cm) travel Transmission H/L/N/R/P Gear Reduction, Low 23.91:1 Gear Reduction, Reverse 21.74:1 Gear Reduction, Forward 9.75:1 Drive Ratio, Front 3.82:1 Tires/Pressure, Front 25x8-12 / 7 psi (48.3 kPa) Tires/Pressure, Rear 25x11-12 / 7 psi (48.3 kPa) Brakes, Front/Rear...
  • Page 166 SPECIFICATIONS SPORTSMAN 6X6 570 SPORTSMAN 6X6 570 Maximum Weight Capacity 1115 lbs. (505.8 kg) (includes operator, passenger, cargo, accessories) Dry Weight 1095 lbs. (496.7 kg) Fuel Capacity 6.25 gal. (23.7 l) Engine Oil Capacity 2 qts. (1.9 l) Coolant Capacity 2.7 qts.
  • Page 167 1200 +/- 50 Spark Plug Type / Gap NGK® MR7F / 0.7-0.8 mm Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension MACPHERSON RIDE® strut with 8.2" (21 cm) travel Rear Suspension Linear rate with 9.5" (24 cm) travel...
  • Page 168 SPECIFICATIONS CLUTCHING DRIVE DRIVEN SHIFT ALTITUDE CLUTCH CLUTCH HELIX* WEIGHT SPRING SPRING 0-1800 25-52G Black (0-6000) PN 5632409 PN 7043594 PN 3234452 PN 3224356 Meters (Feet) Non-EBS 1800-3700 25-48 Black Non-EBS (6000-12000) PN 5633217 PN 7043594 PN 5132344 PN 3234451 *EBS models require no helix/spring adjustment...

  • Page 169: Polaris Products

    POLARIS PRODUCTS POLARIS PRODUCTS LUBRICANTS / SERVICE PRODUCTS SIZE (QUANTITY) PRODUCT QUANTITY PART NUMBER 12 fl oz (355 mL) 2870791 aerosol Fogging Oil 1 qt (0.95 L) 2871517 1 qt (0.95 L) 2876244 2 qt (1.90 L) PS-4 2877490 1 gal (3.8 L) 2876245 1 qt (0.95 L)
  • Page 170 POLARIS PRODUCTS SIZE (QUANTITY) PRODUCT QUANTITY PART NUMBER 2.5 gal (9.5 L) 2872280 DOT 4 Brake Fluid — 2872189 Loctite® 565 Thread — 2871956 Sealant POLARIS Battery — 2859044 Tender Charger...

  • Page 171: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING DIAGNOSTIC DISPLAY CODE DEFINITIONS Open Load:There is a break in the wires that lead to the item listed in the chart (injector, fuel pump, etc.), or the item has failed. Short-to-Ground:The wire is shorted to ground between the electronic control unit and the item listed in the chart.
  • Page 172 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Gear Sensor Signal Voltage Too Low Voltage Too Low Signal Fault Injector 1 (MAG) Driver Circuit (SDI Part Load) Open/Grounded Driver Circuit Short to B+ Driver Circuit Grounded Injector 2 (PTO) Driver Circuit (SDI Part Load) Open/Grounded Driver Circuit Short to B+...
  • Page 173 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Idle Air Control Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Grounded Position Out of Range Starter Enable Driver Circuit 1321 Circuit Open/Grounded Driver Circuit Short 1321 to B+ Driver Circuit 1321 Grounded Chassis Relay Driver Circuit 520208...
  • Page 174 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION Throttle Stuck 520194 Active Descent Driver Circuit 520203 Control System Open/Grounded Driver Circuit Short 520203 to B+ Driver Circuit 520203 Grounded Idle Speed Speed Too High 520211 Speed Too Low 520211 DIAGNOSTIC CODES COMPONENT CONDITION EPS MODELS ONLY Vehicle Speed Received Network...
  • Page 175 TROUBLESHOOTING DIAGNOSTIC CODES COMPONENT CONDITION EPS MODELS ONLY Steering Torque Condition Exists 520224 Full Failure EPAS Inverter Data Valid But Temperature Above Normal Operational Range 520225 - Most Severe Level Data Valid But Above Normal Operating Range - 520225 Moderately Severe Level EPAS Data Erratic,...
  • Page 176 TROUBLESHOOTING DRIVE BELT WEAR/BURN POSSIBLE CAUSE SOLUTION Driving onto a pickup or tall Use low range during loading. trailer in high range Starting out going up a steep Use low range. incline Driving at low RPM or ground speed – 3–7 mph (4.8–11.3 Drive at a higher speed or use low range more frequently.
  • Page 177 TROUBLESHOOTING ENGINE DOESN'T TURN OVER POSSIBLE CAUSE SOLUTION Low battery voltage Recharge the battery Loose battery connections Check all connections and tighten Loose solenoid connections Check all connections and tighten Loose electronic control box Inspect, clean, reinstall connectors connections ENGINE TURNS OVER, FAILS TO START POSSIBLE CAUSE SOLUTION Out of fuel...
  • Page 178 TROUBLESHOOTING ENGINE PINGS OR KNOCKS POSSIBLE CAUSE SOLUTION Poor quality or low octane fuel Replace with recommended fuel Incorrect spark plug gap or Set gap to specs or replace plug heat range ENGINE RUNS IRREGULARLY, STALLS OR MISFIRES POSSIBLE CAUSE SOLUTION Fouled or defective spark plug Inspect, clean and/or replace spark plug...
  • Page 179 TROUBLESHOOTING ENGINE STOPS OR LOSES POWER POSSIBLE CAUSE SOLUTION Out of fuel Refuel Kinked or plugged fuel vent Inspect and replace line Water is present in fuel Replace with new fuel Fouled or defective spark plug Inspect, clean and/or replace spark plug Worn or defective spark plug Your authorized dealer can assist wires...

  • Page 181: Warranty

    REGISTRATION At the time of sale, the Warranty Registration Form must be completed by your dealer and submitted to POLARIS within ten days of purchase. Upon receipt of this registration, POLARIS will record the registration for warranty. No verification of registration will be sent to the purchaser as the copy of the Warranty Registration Form will be your proof of warranty coverage.
  • Page 182 WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES This POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling.
  • Page 183 MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE.
  • Page 184 IF YOU PURCHASE FROM A PRIVATE PARTY: If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that you receive safety information and notices regarding your product.
  • Page 185 IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from POLARIS. Dealers may not give authorization for export. You should consult an authorized dealer to determine this product's warranty or service coverage if you have any questions.
  • Page 186 U.S.A. EPA EMISSIONS LIMITED WARRANTY This emissions limited warranty is in addition to the POLARIS standard limited warranty for your vehicle. Polaris Industries Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it conforms with applicable U.S.
  • Page 187 The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS, repair or replacement of any defective materials, components or products. THE...
  • Page 188 WARRANTY Owners are responsible for performing the scheduled maintenance identified in the owner's manual. POLARIS may deny warranty claims for failures that have been caused by the owner's or operator's improper maintenance or use, by accidents for which POLARIS has no responsibility, or by acts of God.
  • Page 189 As an owner you are responsible for presenting your OHRV-EVAP to a Polaris dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.

  • Page 191: Maintenance Log

    MAINTENANCE LOG MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / OR HOURS COMMENTS...
  • Page 193 4X4 (AWD) Warning ..27, 31, 36 Cargo Box Dumping (X2 and UTE) ........93 Cargo Warning......91 Clean the Exterior ....155 Clothing........12 Active Descent Control (ADC) Cold Weather Operation....89 System ........51 Cooling System......119 ADC 4X4 Mode (if equipped)..48 Crankcase Emission Control Age Restrictions ......
  • Page 194 Engine Runs Irregularly, Stalls How To Obtain Warranty or Misfires ......176 Service ........ 182 Engine Stops or Loses Power ..177 Engine Turns Over, Fails to Start ........175 Exhaust Emission Control Ignition Switch/Light Switch ..43 System ........ 107 Improper Cargo Loading .....
  • Page 195 Physical Control of the Vehicle ..16 Master Cylinder/Brake Fluid ..53 Physical Skills......22 Modifications to Vehicle ....23 Polaris Products ...... 167 Polishing the Vehicle ....154 Poor Visibility......22 Power Steering Unit (Cleaning)..119 Pre-Ride Checklist ..... 78 New Operator Driving Protective Apparel .....
  • Page 196 Sportsman 6x6 570 ....29 Sportsman Touring 570 .... 25 Taillights/Brake Lights Sportsman X2 570 ....34 Replacement ......131 Sportsman XP 1000 S Tire Tread Depth ..... 123 Rack Alert ......41 Tires ........123 Tire Pressure Alert ....41 Toe Alignment......
  • Page 198 • make sure passenger reads and understands this label and passenger safety label SCAN CODE FOR PRDUCT AND SAFETY INFORMATION. FOLLOW ALL INSTRUCTIONS AND WARNINGS For your nearest Polaris dealer, call 1-800-POLARIS (765-2747) or visit www.polaris.com Polaris Industries Inc. Part No. 9940170 Rev 01...

This manual is also suitable for:

Sportsman touring 570 premium 2022Sportsman touring 570 eps 2022Sportman x2 570 2022Sportsman 6x6 570 2022

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