GBC AdvancedPunch Technical & Service Manual page 5

Section 3
Section 4
Advanced Punch Service Manual
Output Quality Analysis Procedures
RAP Hole Alignment Inspection Procedure - - - - - - - - - - - - - - - - - - - - - 3-1
RAP Hole Skew Check - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1
RAP Hole Quality - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-2
RAP Oil On Paper - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-2
RAP Skuff Marks On Paper - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-3
RAP Lead Edge Damage - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-3
Repair and Adjustment Procedures
Preparing the Advanced Punch for Service - - - - - - - - - - - - - - - - - - - - - 4-1
Separating the Punch From the Printer - - - - - - - - - - - - - - - - - - - - - - 4-1
Removing the Rear Cover - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-2
Leveling And Aligning to the Printer - - - - - - - - - - - - - - - - - - - - - - - - - - 4-3
Door Latch - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-5
Door Latch Adjustment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-5
Door Latch and Switch Replacement - - - - - - - - - - - - - - - - - - - - - - - 4-6
Bypass Panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-8
Bypass Panel Removal - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-8
Bypass Idler Roller Replacement - - - - - - - - - - - - - - - - - - - - - - - - - 4-13
Punch Idler Rollers - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-15
Idler Roller Removal - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-16
Aligner Panels - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-17
Aligner Idler Roller Replacement - - - - - - - - - - - - - - - - - - - - - - - - - 4-17
Aligner Panel Removal - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-18
Aligner Drive Belt (Green Belt) Replacement - - - - - - - - - - - - - - - - - 4-20
Paper Entrance Side Green Drive Belt Replacement . . . . . . . . . . 4-21
Green Drive Belt Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Entrance Aligner Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . 4-26
Paper Exit Side Green Drive Belt Replacement . . . . . . . . . . . . . . 4-27
Green Drive Belt Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
Aligner Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
Energy Drive Roller - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-35
Back Gauge Assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-36
Back Gauge Removal - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-37
Back Gauge Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44
Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44
Solenoid Cleaning and Inspection - - - - - - - - - - - - - - - - - - - - - - - - 4-45
Solenoid Spring Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-46
Back Gauge Paddle - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-47
Punch Module - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-48
Punch Module Removal - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-49
Punch Drive Cam Lubrication - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-54
Clutch Replacement - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-55
Punch Module Brake Replacement and Adjustment - - - - - - - - - - - - 4-60
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