Subaru Legacy 2002 Service Manual page 506

3) When installing yoke to the front bracket, match
bolt hole.
(A) Bolt hole
4) When installing rear bracket, match brush
holder and yoke's groove.
5) When installing switch assembly, catch plunger
protrusion to lever edge.
6) Apply grease to the following parts during
assembly.
¼ Front and rear bracket sleeve bearing
¼ Armature shaft gear
¼ Outer periphery of plunger
¼ Mating surface of plunger and lever
¼ Gear shaft splines
¼ Mating surface of lever and clutch
¼ Ball at the armature shaft end
¼ Internal and planetary gears
7) After assembling parts correctly, make sure
starter operates properly.
E: INSPECTION
1. ARMATURE
S179012A1001
1) Check commutator for any sign of burns of
rough surfaces or stepped wear. If wear is of a
minor nature, correct it by using sand paper.
B2M4773A
B2M4774
S179012A10
STARTER
2) Run-out test
Check the commutator run-out and replace if it
exceeds the limit.
Commutator run-out:
Standard
0.05 mm (0.0020 in)
Service limit
Less than 0.10 mm (0.0039 in)
(A) Dial gauge
(B) V-block
3) Depth of segment mold
Check the depth of segment mold.
Depth of segment mold:
0.5 mm (0.020 in)
(A) Depth of mold
(B) Segment
(C) Mold
SC-9
Starting/Charging Systems
B2M4460A
S6M0401A