Eaton Powerware 9395 UPS 10001100 kVA Installation And Operation Manual
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Eaton Powerware 9395 UPS 10001100 kVA Installation And Operation Manual

Eaton Powerware 9395 UPS 10001100 kVA Installation And Operation Manual

1000–1100 kva
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Powerware 9395 UPS
®
1000–1100 kVA
Installation and Operation Manual
For use with Three UPM (650–825 kVA) and Four UPM (1000–1100 kVA) UPS Models

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Summary of Contents for Eaton Powerware 9395 UPS 10001100 kVA

  • Page 1 Powerware 9395 UPS ® 1000–1100 kVA Installation and Operation Manual For use with Three UPM (650–825 kVA) and Four UPM (1000–1100 kVA) UPS Models...

  • Page 2: Important Safety Instructions

    This is a product for restricted sales distribution to informed partners (EN/IEC 62040−2). Installation restrictions or additional measures may be needed to prevent electromagnetic disturbances. Eaton, Powerware, X−Slot, LanSafe, PowerXpert, and Powerware HotSync are registered trademarks and ConnectUPS is a trademark of Eaton Corporation or its subsidiaries and affiliates. IBM and AS/400 are registered trademarks of International Business Machines Corporation.

  • Page 3: Table Of Contents

    ..............164201764 Rev 1 www.powerware.com 1−1...
  • Page 4 ..................4.13 Completing the Installation Checklist Installing Options and Accessories Installing an Optional Powerware Hot Sync CAN Bridge Card Installing Distributed Bypass Control Wiring Installing an Optional Remote Monitor Panel II Installing an Optional Relay Interface Module II...
  • Page 5 ................Powerware LanSafe Power Management Software Remote Notification .
  • Page 6 ................EATON Powerware ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual 164201764 Rev 1 www.powerware.com 10−1 10−1 10−1 10−1...
  • Page 7 List of Figures Figure 1-1. Powerware 9395 Four UPM UPS (1000–1100 kVA) Figure 1-2. Powerware 9395 Three UPM UPS (650–825 kVA) Figure 3-1. UPS Cabinet Dimensions (Front View) Figure 3-2. UPS Cabinet Dimensions (Right Side View) Figure 3-3. ISBM Section Dimensions (Front View) Figure 3-4.
  • Page 8 TABLE OF CONTENTS Figure 5-1. Powerware Hot Sync CAN Bridge Card Figure 5-2. Powerware Hot Sync CAN Bridge Card Connections Figure 5-3. Distributed Bypass System Can and Pull−Chain Simplified Interface Wiring Figure 5-4. Distributed Bypass System UPS CAN Wiring without MOBs Figure 5-5.

  • Page 9: Introduction

    The UPS is available as a single unit or an optional multiple unit distributed bypass system (see paragraph 1.2.4). The Powerware 9395 online power protection system is used to prevent loss of valuable electronic information, minimize equipment downtime, and minimize the adverse effect on production equipment due to unexpected power problems.

  • Page 10: Ups Standard Features

    9395 UPS (1000–1100 kVA) Installation and Operation Manual ISBM SECTION Figure 1-1. Powerware 9395 Four UPM UPS (1000–1100 kVA) The UPS has many standard features that provide cost-effective and consistently reliable power protection. The descriptions in this section provide a brief overview of the UPS standard features.

  • Page 11: Customer Interface

    ISBM SECTION Figure 1-2. Powerware 9395 Three UPM UPS (650–825 kVA) 1.1.3 Customer Interface Building Alarm Monitoring – Up to five inputs in the UPS are available to connect the facility’s alarm system contacts. Some system configurations may limit the number of inputs available.

  • Page 12: Power Management Software

    Operation remains the same as the original UPS. Inherent Redundancy To deliver greater reliability, the Powerware 9395 UPS can be configured by an authorized Eaton Customer Service Engineer for inherent redundancy. When configured, the UPS automatically becomes redundant if the load is at or below the capacity of the UPMs minus the capacity of one UPM.

  • Page 13: Distributed Bypass System

    A ConnectUPS−X Web/SNMP Card is required in an X−Slot communication bay. An optional Powerware Environmental Monitoring Probe (EMP) is required for temperature/humidity monitoring. See Chapter 8, Communication," for additional information on monitoring and communication features.

  • Page 14: Basic System Configurations

    Remote Emergency Power−off (REPO) control, RMP II, or X−Slot communication cards. This manual describes how to install and operate the Powerware 9395 1000–1100 kVA UPS. Read and understand the procedures described in this manual to ensure trouble−free installation and operation. In particular, be thoroughly familiar with the REPO procedure (see paragraph 7.3.11 on page 7−18).

  • Page 15: Symbols, Controls, And Indicators

    (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center. Refer to the Powerware 9390 and 9395 Sync Control Installation and Operation Manual for the following additional information: Installation instructions, including site preparation, planning for installation, and wiring and safety information.

  • Page 16: Getting Help

    Scheduling initial startup Regional locations and telephone numbers A question about any of the information in this manual A question this manual does not answer Please call the Eaton Help Desk for Powerware products at: 1−800−843−9433 United States: 1−800−461−9166 ext 260...

  • Page 17: Safety Warnings

    Do not install or operate the UPS system close to gas or electric heat sources. D A N G E R W A R N I N G C A U T I O N 164201764 Rev 1 www.powerware.com 2−1...
  • Page 18 Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements en vigueur dans votre localité. Ne jamais jeter les batteries au feu. L’exposition aux flammes risque de les faire exploser. C A U T I O N 164201764 Rev 1 www.powerware.com...

  • Page 19: Section I - Installation

    Section I Installation EATON Powerware 164201764 Rev 1 www.powerware.com 2−1 ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
  • Page 20 2−2 EATON Powerware 164201764 Rev 1 www.powerware.com ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual...

  • Page 21: Ups Installation Plan And Unpacking

    Failure to follow guidelines may void your warranty. The UPS equipment operating environment must meet the weight requirements shown in Table 3-1 and the size requirements shown in Figure 3-1 through Figure 3-10. Dimensions are in millimeters (inches). 164201764 Rev 1 www.powerware.com 3−1...
  • Page 22 EATON Powerware ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual For Field Installed UPM (FI−UPM) weights and dimensions, refe to the Powerware 9395 Field Installed UPM Mechanical Installation Manual, listed in paragraph 1.8 on page 1−7. Table 3-1. UPS Cabinet Weights Model Powerware 9395−1100/1000...

  • Page 23: Figure 3-1. Ups Cabinet Dimensions (Front View)

    Dimensions are in millimeters [inches]. Figure 3-1. UPS Cabinet Dimensions (Front View) Dimensions are in millimeters [inches]. Figure 3-2. UPS Cabinet Dimensions (Right Side View) EATON Powerware 164201764 Rev 1 www.powerware.com 3−3 ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual...

  • Page 24: Figure 3-3. Isbm Section Dimensions (Front View)

    UPS INSTALLATION PLAN AND UNPACKING Figure 3-3. ISBM Section Dimensions (Front View) Figure 3-4. UPM Section Dimensions (Front View) 3−4 EATON Powerware 164201764 Rev 1 www.powerware.com ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual...

  • Page 25: Figure 3-5. Isbm Section Dimensions (Top View)

    Figure 3-5. ISBM Section Dimensions (Top View) Front Figure 3-6. ISBM Section Dimensions (Bottom View) Front Figure 3-7. UPM Section Dimensions (Top View) 164201764 Rev 1 www.powerware.com Dimensions are in millimeters [inches]. Dimensions are in millimeters [inches]. Dimensions are in millimeters [inches]. 3−5...

  • Page 26: Figure 3-8. Isbm Section Center Of Gravity

    3−6 EATON Powerware ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual Figure 3-8. ISBM Section Center of Gravity Figure 3-9. UPM Section Center of Gravity 164201764 Rev 1 www.powerware.com Dimensions are in millimeters [inches]. Dimensions are in millimeters [inches].

  • Page 27: Figure 3-10. Remote Epo Switch Dimensions

    9395 UPS (1000–1100 kVA) Installation and Operation Manual UPS INSTALLATION PLAN AND UNPACKING 0.87 [0.22] 88.9 [3.50] 1.57 [0.40] Needed to remove key 1/2" Knockout Pattern (Typical 5 Sides) Dimensions are in millimeters [inches]. 164201764 Rev 1 www.powerware.com 95.3 [3.57] (Square) 3−7...

  • Page 28: Ups System Power Wiring Preparation

    In a common battery system, single and multiple UPMs are powered from one common battery source. In a separate battery system, multiple UPMs are each powered from separate battery sources. A Field Installed UPM (FI−UPM) is always designated as UPM 4. 164201764 Rev 1 www.powerware.com...
  • Page 29 Table 3-4. Input/Output Ratings and External Wiring Requirements for the Four UPM Powerware 9395−1100/1000 and 9395−1100/1100 – Common Battery Basic Unit Rating Input and Output Voltage AC Input to UPS Rectifier (0.98 Minimum pF) Full load current plus battery recharge current...
  • Page 30 UPS INSTALLATION PLAN AND UNPACKING Table 3-5. Input/Output Ratings and External Wiring Requirements for the Four UPM Powerware 9395−1100/1000, and 9395−1100/1100 – Separate Battery Basic Unit Rating Input and Output Voltage AC Input to UPS Rectifier (0.98 Minimum pF) Full load current plus battery recharge current...
  • Page 31 Table 3-6. Input/Output Ratings and External Wiring Requirements for the Three UPM Powerware 9395−1100/650, 9395−1100/750, and 9395−1100/825 – Common Battery Basic Unit Rating Input and Output Voltage AC Input to UPS Rectifier (0.98 Minimum pF) Full load current plus battery recharge current...
  • Page 32 UPS INSTALLATION PLAN AND UNPACKING Table 3-7. Input/Output Ratings and External Wiring Requirements for the Three UPM Powerware 9395−1100/650, 9395−1100/750, and 9395−1100/825 – Separate Battery Basic Unit Rating Input and Output Voltage AC Input to UPS Rectifier (0.98 Minimum pF)
  • Page 33 Table 3-8. UPS Intercabinet Power Cable Terminations for the Four UPM Powerware 9395−1100/1000 and 9395−1100/1100, and the Three UPM Powerware 9395−1100/650, 9395−1100/750, and 9395−1100/825 Terminal Function E1A (UPM 1) E1A (UPM 2) E1A (UPM 3) E1A (UPM 4 – Four UPM Model)
  • Page 34 UPS INSTALLATION PLAN AND UNPACKING Table 3-10. UPS External Power Cable Terminations for the Four UPM Powerware 9395−1100/1000 and 9395−1100/1100, and the Three UPM Powerware 9395−1100/650, 9395−1100/750, and 9395−1100/825 Terminal Function Terminal AC Input to UPS Rectifier AC Input to Bypass...
  • Page 35 Thomas & Betts As required Thomas & Betts Thomas & Betts Thomas & Betts Thomas & Betts Thomas & Betts Thomas & Betts 164201764 Rev 1 www.powerware.com UPS INSTALLATION PLAN AND UNPACKING Eaton Part Number 180190078−087 180190078−115 180500036−100 180500036−120 180500037−100 180500037−120...
  • Page 36 AC Input to Bypass and Output (Five Wire) (A, B, C, Neutral, Ground) Battery (Positive, Negative, Ground) Number of Wires Minimum Conduit in Conduit Trade Size See Note 3-1/2 See Note See Note 164201764 Rev 1 www.powerware.com Number of Conduits...
  • Page 37 80% Rated 1600A 100% Rated 1200A C A U T I O N Output Rating Load Rating 480V 80% Rated 1600A 100% Rated 1600A 80% Rated 2000A 100% Rated 1600A 80% Rated 1600A 100% Rated 1000A 164201764 Rev 1 www.powerware.com 3−17...
  • Page 38 The battery wiring used between the battery and the UPS should not allow a voltage drop of more than 1% of nominal DC voltage at rated battery current. Input Rating 480V 2500A 3000A 2000A Input Rating (each UPM) 480V 700A 164201764 Rev 1 www.powerware.com...

  • Page 39: Ups System Interface Wiring Preparation

    REPO wiring should be a minimum of 22 AWG and a maximum of 14 AWG. EATON Powerware ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual UPS INSTALLATION PLAN AND UNPACKING W A R N I N G 164201764 Rev 1 www.powerware.com 3−19...

  • Page 40: Distributed Bypass Power Wiring Preparation

    DO NOT install both a source neutral and a bonding jumper. The UPS cannot be installed in a high−resistance ground application. MOBs with dual auxiliary contacts are to be provided by the customer. Table 3-15 on page 3−17 lists the recommended rating for the MOBs. 164201764 Rev 1 www.powerware.com...

  • Page 41: Inspecting And Unpacking The Ups Cabinets

    (see Figure 4-15 on page 4−17). Do not remove the debris shields until installation is complete. UPS INSTALLATION PLAN AND UNPACKING W A R N I N G C A U T I O N C A U T I O N C A U T I O N 164201764 Rev 1 www.powerware.com 3−21...

  • Page 42: Figure 3-11. Ups Cabinet As Shipped On Pallet (Isbm Section)

    NOTE While waiting for installation, protect the unpacked cabinets from moisture, dust, and other harmful contaminants. Failure to store and protect the UPS properly may void your warranty. 164201764 Rev 1 www.powerware.com...

  • Page 43: Figure 3-12. Ups Cabinet As Shipped On Pallet (Upm Section)

    UPS INSTALLATION PLAN AND UNPACKING Figure 3-12. UPS Cabinet as Shipped on Pallet (UPM Section) EATON Powerware 164201764 Rev 1 www.powerware.com 3−23 ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
  • Page 44 UPS INSTALLATION PLAN AND UNPACKING This page intentionally left blank. 3−24 EATON Powerware 164201764 Rev 1 www.powerware.com ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual...

  • Page 45: Unloading The Ups Sections From The Pallet

    If these instructions are not followed, damage to the wiring channel and wiring will occur. W A R N I N G " 10° during installation. W A R N I N G C A U T I O N 164201764 Rev 1 www.powerware.com 4−1...

  • Page 46: Figure 4-1. Removing The Isbm Section Left Side Shipping Bracket

    Remove the three bolts securing the right side shipping bracket to the cabinet and three bolts securing the bracket to the pallet (see Figure 4-2 or Figure 4-4). Remove the right side shipping bracket. Left Side Shipping Bracket Front Door Pallet 164201764 Rev 1 www.powerware.com...

  • Page 47: Figure 4-2. Removing The Isbm Section Right Side Shipping Bracket

    Carefully lower the cabinet until the cabinet base contacts the floor. Repeat Steps 2 through 6 for the remaining cabinet. Proceed to paragraph 4.3. EATON Powerware ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual UPS SYSTEM INSTALLATION Shipping Bracket Bolts Shipping Bracket Bolts 164201764 Rev 1 www.powerware.com 4−3...

  • Page 48: Figure 4-3. Removing The Upm Section Left Side Shipping Bracket

    Shipping Bracket Bolts Figure 4-3. Removing the UPM Section Left Side Shipping Bracket 4−4 EATON Powerware ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual Pallet Wireway Panel Left Side Shipping Bracket 164201764 Rev 1 www.powerware.com UPM Removable Front Panels...

  • Page 49: Mechanically Joining The Sections

    Retain the hardware for later use. Remove the screws securing the corner channel and remove the channel (see Figure 4-5). Retain the hardware for later use. UPS SYSTEM INSTALLATION Shipping Bracket Bolts Shipping Bracket Bolts 164201764 Rev 1 www.powerware.com 4−5...

  • Page 50: Figure 4-5. Section Joining

    Reinstall the corner channel (see Figure 4-5) and secure using the retained hardware. Reinstall the left middle panel (see Figure 4-5) and secure using the retained hardware. UPM Section C A U T I O N 164201764 Rev 1 www.powerware.com...

  • Page 51: Figure 4-6. Isbm And Upm Sections Joined

    (see Figure 4-7). 13. Proceed to paragraph 4.4. EATON Powerware ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual UPM Wireway (Power wiring harnesses are coiled in this area.) 164201764 Rev 1 www.powerware.com UPS SYSTEM INSTALLATION 4−7...

  • Page 52: Electrically Connecting The Sections

    AC Input to UPMs terminals. See Figure 4-8 on page 4−11 for terminal locations. Screw from Kit Screw from Kit Back Top View Rear Bracket UPM Section Base Screw from Kit 164201764 Rev 1 www.powerware.com Section Top...
  • Page 53 (see Figure 4-9 on page 4−12). This hardware is used by an Eaton Customer Service Engineer to install a Field Installed UPM (FI−UPM). EATON Powerware ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual UPS SYSTEM INSTALLATION 164201764 Rev 1 www.powerware.com 4−9...
  • Page 54 26. If installing a battery system, proceed to paragraph 4.6; otherwise, proceed to Step 27. 27. If installing a tie cabinet or distribution panel for a distributed bypass system, proceed to paragraph 4.7; otherwise, proceed to paragraph 4.8. 164201764 Rev 1 www.powerware.com...

  • Page 55: Figure 4-8. Isbm Section Intercabinet Power Terminal Locations

    CB4 charging handle to provide operating clearance for the handle. DC Input to UPMs – (E5) (See Figure 4-10 for detail.) DC Input to UPMs + (E4) (See Figure 4-10 for detail.) 164201764 Rev 1 www.powerware.com 4−11...

  • Page 56: Figure 4-9. Isbm Section Input Power Terminal Detail

    UPM 2 Cable 2G1 & 2G2 Orange UPM 3 Cable 3G1 & 3G2 Orange UPM 2 Cable 2G1 & 2G2 Brown UPM 3 Cable 3G1 & 3G2 Brown AC Input to UPMs 164201764 Rev 1 www.powerware.com Phase A (E1A) Phase B (E2A)

  • Page 57: Figure 4-10. Isbm Section Battery Input Power Terminal Detail

    UPM 2 (2E5A) – DC Input to UPMs Cable 2G3 Black Cable 3G3 Black UPM 3 (3E5A) Cable 3G3 Black Phase A (E9A) AC Output Phase B (E10A) from UPMs Phase C (E11A) Neutral from UPMs (E12A) 164201764 Rev 1 www.powerware.com 4−13...

  • Page 58: Figure 4-12. Ups Intercabinet Interface Harness Locations

    EATON Powerware ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual Figure 4-12. UPS Intercabinet Interface Harness Locations Front UPM Section Left Side View 164201764 Rev 1 www.powerware.com Location of P61 Harness UPM Wireway Location of P50, P51, and P70 Harnesses Location of RJ−45...

  • Page 59: Figure 4-13. Pl1 Interface Board Location

    ISBM Section Right Side Inside View Figure 4-13. Pl1 Interface Board Location Pl1 Interface Board J39 Inverter CAN Connector Figure 4-14. J39 Location on Pl1 Interface Board EATON Powerware 164201764 Rev 1 www.powerware.com 4−15 ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual...

  • Page 60: Installing Ups External And Battery Power Wiring

    NOTE FI−UPM installation is not applicable to a three UPM model. If installing a four UPM model, install the FI−UPM using the instructions in the Powerware 9395 Field Installed UPM Mechanical Installation Manual, listed in paragraph 1.8 on page 1−7. After the FI−UPM is installed, proceed to paragraph 4.6 if installing a battery system;...
  • Page 61 (Remove shield before operating system.) ISBM Section Front Ventilation Grill Debris Shields (Remove shields before operating system.) UPM Section Front Figure 4-15. ISBM and UPM Section Debris Shields EATON Powerware 164201764 Rev 1 www.powerware.com 4−17 ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
  • Page 62 9395 UPS (1000–1100 kVA) Installation and Operation Manual Front through TB3 Wiring and X−Slot Connections (Remove panels to drill or punch conduit holes.) Front Figure 4-16. ISBM Section Conduit and Wire Entry Locations 164201764 Rev 1 www.powerware.com Interface Entry Conduit Landings for TB1...
  • Page 63 3.2.2 on page 3−8 for wiring and termination requirements. 10. Proceed to paragraph 4.8.2. EATON Powerware ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual UPS SYSTEM INSTALLATION C A U T I O N 164201764 Rev 1 www.powerware.com 4−19...

  • Page 64: Figure 4-17. Distributed Bypass Wire Length

    10%. 4−20 EATON Powerware ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual UPS 1 Battery UPS 2 Battery UPS 3 Battery UPS 4 Battery Figure 4-17. Distributed Bypass Wire Length 164201764 Rev 1 www.powerware.com Output from UPS Units...
  • Page 65 – (E5) (See Figure 4-20 or Figure 4-21 for Detail BB.) Neutral (E12) EATON Powerware ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual Figure 4-18. ISBM Section Power Terminal Locations UPS SYSTEM INSTALLATION ISBM 164201764 Rev 1 www.powerware.com 4−21...
  • Page 66 Figure 4-19. ISBM Section Power Terminal Detail AA Front ‘ Phase C (E3) AC Input to Phase B (E2) UPS Rectifier Phase A (E1) Phase A (E6) AC Input to Phase B (E7) UPS Bypass Phase C (E8) 164201764 Rev 1 www.powerware.com...

  • Page 67: Battery Power Wiring

    Reinstall the left front panel removed in paragraph 4.8.1, Step 1 on page 4−16 and secure with the retained hardware. EATON Powerware ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual UPS SYSTEM INSTALLATION C A U T I O N 164201764 Rev 1 www.powerware.com 4−23...
  • Page 68 DC Input from Battery + (E4) DC Input from Battery – (E5) Figure 4-20. ISBM Section Power Terminal Detail BB – Common Battery 4−24 EATON Powerware ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual Front Section B–B 164201764 Rev 1 www.powerware.com...
  • Page 69 DC Input from Battery – (E5) (UPM 3) Figure 4-21. ISBM Section Power Terminal Detail CC – Separate Battery EATON Powerware ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual UPS SYSTEM INSTALLATION Section B–B 164201764 Rev 1 www.powerware.com 4−25...

  • Page 70: Tb1, Tb2, And Tb3 Connections (Other Than Tb1 Battery Interface Connections)

    X−Slot connections only, proceed to paragraph 4.9.3; otherwise, proceed to Step 10. 10. Reinstall the top internal safety shield panel and secure with the retained hardware. W A R N I N G W A R N I N G 164201764 Rev 1 www.powerware.com...
  • Page 71 EATON Powerware ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual TB1 and TB2 (See Figure 4-23 for detail.) 164201764 Rev 1 www.powerware.com UPS SYSTEM INSTALLATION X−Slot Communication Bays (See Figure 4-28 on page 4−33 for detail.) (See Figure 4-25 on page 4−30 for terminal...
  • Page 72 Input: Programmable UPS alarm, activated by a remote dry contact closure. Default function set for on generator. Input: Programmable UPS alarm, activated by a remote dry contact closure. Default function set for maintenance bypass. 164201764 Rev 1 www.powerware.com...
  • Page 73 EATON Powerware ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual UPS SYSTEM INSTALLATION X−Slot Communication Bays See Figure 4-25 for terminal assignments. Alarm Relay NC Alarm Relay Common Alarm Relay NO Alarm Relay Common 164201764 Rev 1 www.powerware.com 4−29...
  • Page 74 NOTE A jumper wire must be connected between pins 1 and 2 on TB1, if the normally−closed REPO contact is not used. Figure 4-25. Terminal Blocks TB1, TB2, and TB3 Connector Assignments 4−30 EATON Powerware ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual 164201764 Rev 1 www.powerware.com REPO NC REPO Return REPO NO REPO Return Battery Aux...

  • Page 75: Tb1 Battery Interface Connections

    12. If wiring X−Slot connections, proceed to paragraph 4.9.3; otherwise, proceed to Step 13. 13. Close the door and secure the latch. EATON Powerware ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual UPS SYSTEM INSTALLATION 164201764 Rev 1 www.powerware.com 4−31...

  • Page 76: Figure 4-27. Typical Battery Interface Connection - Common Battery System

    4−32 EATON Powerware ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual Battery Aux UPM 1 Battery Disconnect 48 Vdc Battery Disconnect 48 Vdc UPM 2 UPM 3 Battery Battery Disconnect Disconnect 164201764 Rev 1 www.powerware.com UPM 4 Battery Disconnect...

  • Page 77: X−Slot Connections

    X−Slot Communication Bay 1 X−Slot Communication Bay 3 Figure 4-28. X−Slot Communication Bays EATON Powerware ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual UPS SYSTEM INSTALLATION X−Slot Communication Bay 2 X−Slot Communication Bay 4 164201764 Rev 1 www.powerware.com 4−33...

  • Page 78: Installing A Repo Switch

    Remove the door. Remove the retaining screw located inside the door at the bottom hinge pivot point, then lift the door off. Retain the hardware for later use. REPO Switch (Front View) Figure 4-29. REPO Switch Contact Block (Back View, Faceplate Removed) 164201764 Rev 1 www.powerware.com...
  • Page 79 TB1-3 Twisted Wires (2) TB1-4 REPO Twisted Switch Wires (NO) Figure 4-30. Normally−Open REPO Switch Wiring 164201764 Rev 1 www.powerware.com UPS SYSTEM INSTALLATION Wire Size Tightening Torque 7 lb in 14–22 AWG (0.8 Nm) (0.75–4.0 mm 1 (NC) 2 (Return)
  • Page 80 NOTE REPO normally−open and normally−closed return terminals are separated on the terminal board but are electrically in common. Figure 4-31. Normally-Closed REPO Switch Wiring 1 (NC) Twisted Wires 2 (Return) UPS TB1 3 (NO) 4 (Return) 164201764 Rev 1 www.powerware.com...

  • Page 81: Installing Options, Accessories, And Distributed Bypass Control Wiring

    NOTE The Installation Checklist MUST be completed prior to starting the UPS system for the first time. UPS SYSTEM INSTALLATION 1 (NC) 2 (Return) UPS TB1 3 (NO) Twisted Wires 4 (Return) 164201764 Rev 1 www.powerware.com 4−37...

  • Page 82: Installation Checklist

    - The debris shields covering the UPS cabinet ventilation grills are removed. - Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. 4−38 EATON Powerware ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual 164201764 Rev 1 www.powerware.com...

  • Page 83: Distributed Bypass Installation Checklist

    - Adequate workspace exists around the UPS cabinets, the tie cabinet, and other cabinets. - Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. EATON Powerware 164201764 Rev 1 www.powerware.com 4−39 ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
  • Page 84 UPS SYSTEM INSTALLATION Notes _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ 4−40 EATON Powerware ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual 164201764 Rev 1 www.powerware.com...

  • Page 85: Installing An Optional Powerware Hot Sync Can Bridge Card

    Module II, or a Supervisory Contact Module II to the UPS. Figure 5-1. Powerware Hot Sync CAN Bridge Card NOTE Only one Powerware Hot Sync CAN Bridge Card can be installed in the UPS. Multiple CAN cards are not supported and will cause system conflicts.
  • Page 86 120 Vac for the RMP II, RIM II, or SCM II should be provided from the critical bus by facility planners or the customer. Install wiring from the Powerware Hot Sync CAN Bridge Card in accordance with the following instructions: Parallel system wiring (see paragraph 5.2)

  • Page 87: Figure 5-2. Powerware Hot Sync Can Bridge Card Connections

    Table 5-1. Powerware Hot Sync CAN Bridge Card Interface Connections J3 Terminal Alarm Relay NC Alarm Relay Com Bypass contact return. Alarm Relay NO EATON Powerware ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual INSTALLING OPTIONS AND ACCESSORIES Connections for Parallel System Control...

  • Page 88: Installing Distributed Bypass Control Wiring

    MOBs. See Figure 5-6 on page 5−7 and Table 5-4 on page 5−8 for wiring information. NOTE Setup of the Powerware Hot Sync CAN Bridge Card for parallel operation must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date.

  • Page 89: Figure 5-3. Distributed Bypass System Can And Pull−Chain Simplified Interface Wiring

    (If Installed) Shielded Twisted Pair UPS 3 UPS 4 CAN Bridge Card J3 (If Installed) (If Installed) UPS 4 CAN Bridge Card (If Installed) (If Installed) J3–8 (L) J3–8 (L) J3–9 (H) J3–9 (H) J3–10 (Shield) 164201764 Rev 1 www.powerware.com 5−5...

  • Page 90: Figure 5-5. Distributed Bypass Pull−Chain Wiring Without Mobs

    (Pull Chain Common) Twisted Pair Twisted Pair UPS 3 UPS 4 (If Installed) UPS 3 (If Installed) (If Installed) TB2–1 (Pull Chain) (Pull Chain) TB2–2 (Pull Chain Common) (Pull Chain Common) 164201764 Rev 1 www.powerware.com Twisted Pair UPS 4 TB2–1 TB2–2...

  • Page 91: Figure 5-6. Distributed Bypass Pull−Chain Wiring With Mobs

    AUX 2 AUX 2 UPS 2 UPS 3 (If Installed) INSTALLING OPTIONS AND ACCESSORIES Twisted Pair Twisted Pair UPS 4 CAN Bridge Card J3 (If Installed) MOB 4 AUX 1 AUX 2 UPS 4 (If Installed) 164201764 Rev 1 www.powerware.com 5−7...
  • Page 92 MOB 4 Aux 2 Com Function MOB Open Alarm Pull Chain Pull Chain Common MOB Open Alarm Pull Chain Pull Chain Common MOB Open Alarm Pull Chain Pull Chain Common MOB Open Alarm Pull Chain Pull Chain MOB Common 164201764 Rev 1 www.powerware.com...

  • Page 93: Installing An Optional Remote Monitor Panel Ii

    Install wiring between the UPS and RMP II. See Figure 5-2 and Table 5-1 for the Powerware Hot Sync CAN Bridge Card terminal location and wiring information, and Figure 5-7, Figure 5-8, and Table 5-5 for the RMP II terminal location and wiring information.

  • Page 94: Figure 5-8. Remote Monitor Panel Ii, Relay Interface Module Ii, Or Supervisory Contact Module Ii Wiring

    Ground Terminal Ground Terminal Neutral 120 Vac from Critical Bus Line Tightening Torque Remarks Nm (lb in) 0.9 (8) Use twisted pair 0.9 (8) 0.9 (8) 0.9 (8) 2.7 (24) Maximum 164201764 Rev 1 www.powerware.com Terminal TB3 120 Vac Power...

  • Page 95: Installing An Optional Relay Interface Module Ii

    ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. 11. To check the operation of the RMP II, ensure that the UPS is supplying the load via inverter or bypass.

  • Page 96: Figure 5-9. J1, J2, J3, And J4 15−Pin D−Sub Connectors

    10. Restart the UPS. See Chapter 7, UPS Operating Instructions," for startup instructions. NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date.

  • Page 97: Installing An Optional Supervisory Contact Module Ii

    Install wiring between the UPS and SCM II. See Figure 5-2 and Table 5-1 for the Powerware Hot Sync CAN Bridge Card terminal location and wiring information, and Figure 5-10, Figure 5-8, and Table 5-5 for the SCM II terminal location and wiring information.

  • Page 98: Figure 5-11. Supervisory Contact Module Ii Tb2

    ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. Install wiring between the SCM II terminal block TB2 and the monitoring equipment.

  • Page 99: Accessory Mounting Dimensions

    9395 UPS (1000–1100 kVA) Installation and Operation Manual Figure 5-12 through Figure 5-14 show the dimensions of the RMP II, the RIM II, and the SCM II. Figure 5-12. Remote Monitor Panel II Dimensions INSTALLING OPTIONS AND ACCESSORIES 164201764 Rev 1 www.powerware.com 5−15...

  • Page 100: Figure 5-13. Relay Interface Module Ii Dimensions

    Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. 5−16 EATON Powerware ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual Figure 5-13. Relay Interface Module II Dimensions 164201764 Rev 1 www.powerware.com...

  • Page 101: Figure 5-14. Supervisory Contact Module Ii Dimensions

    Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. EATON Powerware ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual Figure 5-14. Supervisory Contact Module II Dimensions INSTALLING OPTIONS AND ACCESSORIES 164201764 Rev 1 www.powerware.com 5−17...
  • Page 102 INSTALLING OPTIONS AND ACCESSORIES This page intentionally left blank. 5−18 EATON Powerware 164201764 Rev 1 www.powerware.com ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual...

  • Page 103: Operation

    Section II Operation EATON Powerware 164201764 Rev 1 www.powerware.com 5−19 ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
  • Page 104 5−20 EATON Powerware 164201764 Rev 1 www.powerware.com ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual...

  • Page 105: Understanding Ups Operation

    9395 UPS (1000–1100 kVA) Installation and Operation Manual Understanding UPS Operation The Powerware 9395 UPS is a continuous−duty, solid-state, transformerless (at 480 Vac), three−phase, true online system that provides conditioned and uninterruptible AC power to the UPS system’s output and critical load.

  • Page 106: Normal Mode

    UPS to successfully support its applied loads. Modes The Powerware 9395 UPS supports a critical load in three different modes of operation: In Normal mode, the critical load is supplied by the inverter, which derives its power from rectified utility AC power.

  • Page 107: Bypass Mode

    Static Static Switch Switch Inverter Inverter Battery Converter Main Power Flow Main Power Flow Trickle Current Trickle Current Battery Battery Breaker Breaker Energized Energized De−Energized De−Energized Battery C A U T I O N 164201764 Rev 1 www.powerware.com Output 6−3...

  • Page 108: Battery Mode

    DC power that the inverter converts to AC power. Figure 6-4 shows the path of electrical power through the UPS system when operating in Battery mode. Inverter Main Power Flow Trickle Current Energized De−Energized 164201764 Rev 1 www.powerware.com Output...

  • Page 109: Figure 6-4. Path Of Current Through The Ups In Battery Mode

    EATON Powerware ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual Bypass Breaker (CB4) Static Switch Inverter Battery Converter Battery Breaker Battery 164201764 Rev 1 www.powerware.com UNDERSTANDING UPS OPERATION Output Main Power Flow Trickle Current Energized De−Energized 6−5...

  • Page 110: Single Ups Unit System Oneline Configurations

    Single Unit Four UPM – Reverse Transfer Dual-Feed Separate Battery System Single Unit Three UPM – Reverse Transfer Dual-Feed Common Battery System Single Unit Three UPM – Reverse Transfer Dual-Feed Separate Battery System Simplified Dual−Feed UPS with Maintenance Bypass Panel 164201764 Rev 1 www.powerware.com...

  • Page 111: Figure 6-5. Four Upm Ups System, Dual-Feed, Common Battery System

    Contactor (K5) Input Contactor (K1) Rectifier Fuse Fuse Fuse Inverter Output Contactor (K3) E10, Battery E11, Converter Fuse Battery Contactor (K2) UPM 3 UPS CABINET Service Connector 164201764 Rev 1 www.powerware.com Alarm Relays X−Slot Interface AC Output to Critical Load 6−7...

  • Page 112: Figure 6-6. Four Upm Ups System, Output Dual-Feed, Separate Battery System

    Battery Converter Fuse Battery Contactor (K2) UPM 3 UPS CABINET E4. E5 Battery Breaker BATTERY SYSTEM (Not supplied with the UPS) 164201764 Rev 1 www.powerware.com Building Alarms Alarm Relays X−Slot Interface AC Output to Critical Load E10, E11, Service Connector...

  • Page 113: Figure 6-7. Three Upm Ups System, Dual-Feed, Common Battery System

    Input Contactor (K1) Rectifier Fuse Fuse Fuse Inverter Output Contactor (K3) E9, E10, E11, E12 Battery Converter Fuse Battery Contactor (K2) UPM 3 CABINET Service Connector 164201764 Rev 1 www.powerware.com Alarm Relays X−Slot Interface AC Output to Critical Load 6−9...

  • Page 114: Figure 6-8. Three Upm Ups System, Dual-Feed, Separate Battery System

    Building Alarms Alarm Relays X−Slot Interface Interface Board Input Contactor (K1) Rectifier Fuse Fuse Inverter Output Contactor (K3) AC Output to Critical Load E9, E10, E11, E12 Battery Converter UPM 3 CABINET Battery Breaker Service Connector 164201764 Rev 1 www.powerware.com...

  • Page 115: Figure 6-9. Simplified Dual−Feed Ups With Maintenance Bypass Panel

    9395 UPS (1000–1100 kVA) Installation and Operation Manual AC Input AC Input MAINTENANCE BYPASS PANEL (Provided by Others) Backfeed Contactor Static Switch Output Contactor Battery Breaker BATTERY SYSTEM 164201764 Rev 1 www.powerware.com UNDERSTANDING UPS OPERATION CRITICAL LOAD DISTRIBUTION UNIT 6−11...

  • Page 116: Multiple Ups Distributed Bypass System

    UPMs online than required to support the load. Multiple UPS Parallel System Modes Similar to the single UPS system, the Powerware 9395 UPS parallel system supports a critical load in three different modes of operation. The standard operation...

  • Page 117: Figure 6-10. Path Of Current Through The Upss In Normal Mode – Distributed Bypass

    9395 UPS (1000–1100 kVA) Installation and Operation Manual UPS 1 Output UPS 1 UPS 2 Output UPS 2 UPS 3 Output UPS 3 UPS 4 Output UPS 4 Closed Open 164201764 Rev 1 www.powerware.com UNDERSTANDING UPS OPERATION Tie Cabinet Output to Critical Load 6−13...

  • Page 118: Figure 6-11. Path Of Current Through The Upss In Bypass Mode – Distributed Bypass

    Figure 6-11 shows the path of electrical power through the parallel system when operating in Bypass mode. UPS Input UPS 1 UPS 2 UPS 3 UPS 4 Breakers Closed Open Tie Cabinet UPS 1 Output UPS 2 Output UPS 3 Output UPS 4 Output Output to Critical Load 164201764 Rev 1 www.powerware.com...

  • Page 119: Battery Mode – Distributed Bypass

    UPMs online to support the connected load. When this event occurs, the system shuts down. If the bypass source is available, the system transfers to bypass instead of shutting down. EATON Powerware 164201764 Rev 1 www.powerware.com 6−15 ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual...

  • Page 120: Figure 6-12. Path Of Current Through The Upss In Battery Mode – Distributed Bypass

    Tie Cabinet UPS 1 Output UPS 2 Output UPS 3 Output UPS 4 Output Output to Critical Load 164201764 Rev 1 www.powerware.com...

  • Page 121: Multiple Ups Distributed Bypass System Oneline Configurations

    Voltage Input UNDERSTANDING UPS OPERATION System Type Output Multiple UPS – Distributed Bypass 1+1 and 2+0 Configurations Multiple UPS – Distributed Bypass 2+1 and 3+0 Configurations Multiple UPS – Distributed Bypass 3+1 and 4+0 Configurations 164201764 Rev 1 www.powerware.com 6−17...

  • Page 122: Figure 6-13. Typical Distributed Bypass System (1+1 And 2+0 Configurations)

    Converter Converter Fuse E4. E5 Battery Breaker BATTERY SYSTEM E10, E10, E11, (Not supplied E11, with the UPS) 164201764 Rev 1 www.powerware.com Fuse Static Switch Inverter Fuse E4. E5 Battery Breaker CABINET BATTERY SYSTEM (Optional) (Not supplied with the UPS)

  • Page 123: Figure 6-14. Typical Distributed Bypass System (2+1 And 3+0 Configurations)

    Switch Fuse Fuse Fuse Inverter Battery Converter Fuse Fuse E4. E5 Battery Breaker BATTERY SYSTEM E10, E11, (Not supplied with the UPS) 164201764 Rev 1 www.powerware.com CABINET (Optional) MOB 1 MOB 2 MOB 3 AC Output to Critical Load 6−19...

  • Page 124: Figure 6-15. Typical Distributed Bypass System (3+1 And 4+0 Configurations)

    Fuse Fuse Fuse Inverter Battery Converter Fuse Fuse E4. E5 Battery Breaker BATTERY SYSTEM E10, E11, (Not supplied with the UPS) 164201764 Rev 1 www.powerware.com CABINET (Optional) MOB 1 MOB 2 MOB 3 MOB 4 AC Output to Critical Load...

  • Page 125: Figure 7-1. Ups Controls And Indicators – Isbm Section Shown

    UPS automatically runs a battery test and the correct battery runtime displays. The controls and indicators identified and described in this section are used to control and monitor UPS operation. Figure 7-1 shows the UPS controls and indicators. ISBM 164201764 Rev 1 www.powerware.com 7−1...

  • Page 126: Control Panel

    The following paragraphs describe using the UPS control panel to monitor the UPS. See paragraph 7.3 for use of the operational controls. When the UPS powers up, the screen displays the Eaton | Powerware logo as shown in Figure 7-2. To advance to the Main Menu and Mimic screen, press any control panel pushbutton once.

  • Page 127: Status Indicators

    LCD in the UPS status area. This message is also written to the Active Events Log and may be added to the History Log. The messages are divided into four categories: alarms, notices, status, and commands. UPS OPERATING INSTRUCTIONS 164201764 Rev 1 www.powerware.com 7−3...

  • Page 128: Using The Lcd And Pushbuttons

    BYPASS EVENTS The UPS status area automatically scrolls between the Powerware model number, current date and time, active alarms, active notices, and load percent and battery runtime for the UPS. The top line of display blinks while scrolling when the system needs attention. Some notices and alarms may be accompanied by an audible horn.

  • Page 129: Using The Menu

    Figure 7-4. Main Menu and Mimic Screen (Normal Mode) EATON Powerware ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual DATE: 06 / 25 / 2008 STSW CONTROLS SETUP 164201764 Rev 1 www.powerware.com UPS OPERATING INSTRUCTIONS pushbutton on the OUTPUT LOAD OFF 7−5...

  • Page 130: Display Menu Operation

    System Setup Level 0 Screen. No password is necessary to access Level 0 functions. Use the up or down arrow pushbutton to highlight the setup function screen desired, then press the SELECT pushbutton to display the function screen. 164201764 Rev 1 www.powerware.com...
  • Page 131 When finished making changes, use the left or right arrow pushbutton to highlight SAVE and the up or down arrow pushbutton to select YES. To complete the save function and return to the System Setup screen, select the return arrow pushbutton 164201764 Rev 1 www.powerware.com UPS OPERATING INSTRUCTIONS Once the setting is saved, the System...

  • Page 132: System Status Screen And Controls

    Table 7-5 describes the control functions and provides instructions to access and use the command menu screens. For detailed information about using the System Controls, see paragraph 7.3. SYSTEM STATUS SHUTDOWN AVAILABLE CONTROLS Figure 7-5. Typical System Status Screen pushbutton to display the CONTROLS 164201764 Rev 1 www.powerware.com...
  • Page 133 Off; On; Available Off; On Charger Off; Charging DC Starting, Charger Off; DC Starting, Close Battery Breaker; Inverter Starting; Inverter Syncing; Ready; Online Offline; Shutdown, Charger Off; Ready; Ready, Charging; Online, Charger Off; Online, Charging 164201764 Rev 1 www.powerware.com 7−9...

  • Page 134: Load Off Screen

    Control Command screen. This screen allows the LOAD OFF process to be aborted if the LOAD OFF pushbutton was pressed accidentally. For Load Off procedures, see paragraph 7.3.10 on page 7−17. TO TURN OFF LOAD CANCEL Figure 7-6. Load Off Screen LOAD OFF 164201764 Rev 1 www.powerware.com...

  • Page 135: Starting The Ups In Normal Mode

    It takes approximately one minute for the UPS to achieve Normal mode. status indicator is illuminated. The UPS status indicates ONLINE. NORMAL The UPM status indicates ONLINE, CHARGING. UPS OPERATING INSTRUCTIONS command. GO TO NORMAL 164201764 Rev 1 www.powerware.com 7−11...

  • Page 136: Starting The Ups In Bypass Mode

    If the UPS contains input breaker CB1, close input breaker CB1. On the System Status screen, select the On the UPS Control Command screen, select the C A U T I O N command. BYPASS GO TO BYPASS command. command. UPM 1 164201764 Rev 1 www.powerware.com...
  • Page 137 System Status menu bar. The UPM 1 CONTROLS pushbutton on the UPM 1 Command menu bar. SELECT to start UPM 2. UPM 2 to start UPM 3. UPM 3 to start UPM 4. UPM 4 164201764 Rev 1 www.powerware.com UPS OPERATING INSTRUCTIONS UPM ON 7−13...

  • Page 138: Transfer From Normal To Bypass Mode

    The UPS status indicates ONLINE. NORMAL The UPM status indicates ONLINE. C A U T I O N command. BYPASS GO TO BYPASS W A R N I N G command. GO TO NORMAL 164201764 Rev 1 www.powerware.com...

  • Page 139: Transfer From Normal To Bypass Mode And Shut Down Ups

    CONTROLS pushbutton on the System Status menu bar. The UPM CONTROLS pushbutton on the UPM Command menu bar. SELECT The input, output, and battery contactors 164201764 Rev 1 www.powerware.com UPS OPERATING INSTRUCTIONS command. command. UPM 1 UPM OFF UPM OFF...

  • Page 140: Ups And Critical Load Shutdown

    Control Command screen is displayed. On the Charger Control Command screen, select Press the pushbutton on the Charger Command menu bar. SELECT W A R N I N G command. CHARGER CHARGER ON command. CHARGER CHARGER OFF 164201764 Rev 1 www.powerware.com...

  • Page 141: Using The Ups Load Off Pushbutton Or Command

    CONTROLS pushbutton on the System Status menu bar. The UPS or CONTROLS LOAD OFF pushbutton on the Command menu bar. SELECT 164201764 Rev 1 www.powerware.com UPS OPERATING INSTRUCTIONS controls the UPS output by pushbutton, follow the procedure or the command.

  • Page 142: Using The Remote Emergency Power−Off Switch

    Load Off menu bar, and hold for CANCEL C A U T I O N pushbutton, follow the procedure LOAD OFF W A R N I N G pushbutton switch. In an REPO C A U T I O N 164201764 Rev 1 www.powerware.com...

  • Page 143: Figure 7-7. Repo Operation

    Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened. Deactivated Unlock pushbutton to release Figure 7-7. REPO Operation UPS OPERATING INSTRUCTIONS C A U T I O N 164201764 Rev 1 www.powerware.com 7−19...

  • Page 144: Starting The Distributed Bypass System In Normal Mode

    UPSs. It takes approximately one minute for the UPSs to achieve Normal mode. status indicator is illuminated. The UPS status indicates ONLINE. NORMAL The UPM status indicates ONLINE, CHARGING. pushbutton on the main menu bar. The System command. GO TO NORMAL 164201764 Rev 1 www.powerware.com...

  • Page 145: Starting The Distributed Bypass System In Bypass Mode

    CONTROLS pushbutton on the Bypass Command menu bar. SELECT status indicator is illuminated. The Bypass status indicates ON. The pushbutton on the main menu bar. The System CONTROLS 164201764 Rev 1 www.powerware.com UPS OPERATING INSTRUCTIONS command. GO TO BYPASS 7−21...
  • Page 146 UPS is ready to transfer to the Normal mode and supply the critical load. command. command. UPM 1 UPM ON to start UPM 2. UPM 2 to start UPM 3. UPM 3 to start UPM 4. UPM 4 164201764 Rev 1 www.powerware.com...

  • Page 147: Transfer From Bypass To Normal Mode

    System Status menu bar. The UPS CONTROLS pushbutton on the UPS Command menu bar. SELECT status indicator is illuminated. The UPS status indicates ONLINE. 164201764 Rev 1 www.powerware.com UPS OPERATING INSTRUCTIONS command. GO TO BYPASS GO TO NORMAL...

  • Page 148: Transfer From Normal To Bypass Mode And Shut Down All Upss

    UPM OFF The input, output, and battery contactors to shut down UPM 2. UPM 2 to shut down UPM 3. UPM 3 to shut down UPM 4. UPM 4 W A R N I N G 164201764 Rev 1 www.powerware.com...

  • Page 149: Ups And Critical Load Shutdown

    The System Status CONTROLS CHARGER pushbutton on the System Status menu bar. The Charger CONTROLS pushbutton on the Charger Command menu bar. SELECT 164201764 Rev 1 www.powerware.com UPS OPERATING INSTRUCTIONS UPM OFF command. CHARGER ON command. CHARGER OFF...

  • Page 150: Using The Ups Load Off Pushbutton Or Command

    Load Off menu bar, and hold for CANCEL C A U T I O N pushbutton by following the LOAD OFF W A R N I N G or the command. BYPASS LOAD OFF 164201764 Rev 1 www.powerware.com...

  • Page 151: Using The Remote Emergency Power−Off Switch

    LOAD OFF CANCEL C A U T I O N pushbutton by following the LOAD OFF W A R N I N G pushbutton switch. In an REPO C A U T I O N 164201764 Rev 1 www.powerware.com 7−27...
  • Page 152 Restart the UPSs by following the procedure in paragraph 7.4.1 on page 7−20 or 7.4.2 on page 7−21. Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened. C A U T I O N W A R N I N G 164201764 Rev 1 www.powerware.com...

  • Page 153: Communication

    9395 UPS (1000–1100 kVA) Installation and Operation Manual Communication This chapter describes the communication features of the Powerware 9395 UPS and provides information about connecting hardware and using Terminal mode. For terminal wiring information, see paragraph 3.2.3 on page 3−19 and paragraph 4.9 on page 4−26.

  • Page 154: Installing Enotify Service

    Powerware 9395 UPS: Proactive monitoring, called Anomaly Detection, automatically analyzes the status of the Powerware 9395 UPS on a daily basis. All data gathered from the unit, current and historical, is analyzed at the Customer Reliability Center (CRC) for trending issues.

  • Page 155: Powerware Lansafe Power Management Software

    9395 UPS (1000–1100 kVA) Installation and Operation Manual The eNotify Service relies on a ConnectUPS−X Web/SNMP Card (or Power Xpert card) installed with the UPS sending one−way status and event e−mails to Powerware Remote Monitoring servers that analyze and store the data. Those servers also take the appropriate actions of sending notifications and reports.

  • Page 156: Display Ups Control Panel

    To remotely control the UPS or view UPS information, use the Escape key legend to control the function normally controlled by the control panel softkeys. See paragraph 7.2 on page 7−2, Using the Control Panel," for instructions on navigating the control panel. 164201764 Rev 1 www.powerware.com...

  • Page 157: Event History Log

    Year (4 digits) Hour (2 digits) Minute (2 digits) Second (2 digits) Hundredths of Second (3 digits) Keyword (ALARM, NOTICE, COMMAND, or STATUS) System Diagnostic Information Carriage Return Character (ASCII 13) Line Feed (ASCII 10) 164201764 Rev 1 www.powerware.com COMMUNICATION 8−5...

  • Page 158: Figure 8-2. Sample Event History Log

    11 NOTICE: OUTPUT UNDER OR OVER FREQ (PM1) 12 ALARM: REMOTE EMERGENCY POWER OFF (MCU) 102 NOTICE: INVERTER L1 CURRENT LIMIT (PM1) 103 NOTICE: INVERTER L2 CURRENT LIMIT (PM1) 104 NOTICE: INVERTER L3 CURRENT LIMIT (PM1) Figure 8-2. Sample Event History Log 164201764 Rev 1 www.powerware.com...

  • Page 159: General Purpose Relay Contact

    The RMP II can be flush-mounted or surface-mounted on a desktop, or secured to a wall. Figure 8-3 shows an RMP II front panel. Figure 8-3. Remote Monitor Panel II Front Panel COMMUNICATION C A U T I O N 164201764 Rev 1 www.powerware.com 8−7...
  • Page 160 DC voltage is approaching its low limit. This indicator is accompanied by a horn. 8−8 EATON Powerware ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual The RMP II contains a local horn and the backlit status indicators listed in Table 8-1. 164201764 Rev 1 www.powerware.com...

  • Page 161: Relay Interface Module Ii

    Pins 5 and 14 Contacts are closed when approximately two minutes of battery time is remaining before the critical load is lost. UTILITY FAILURE Pins 6 and 15 Contacts are closed when Utility Failure is detected. COMMUNICATION 164201764 Rev 1 www.powerware.com 8−9...

  • Page 162: Supervisory Contact Module Ii

    NO REDUNDANCY TB2-4 through TB2-6 ON GENERATOR TB2-7 through TB2-9 BYPASS NOT AVAILABLE TB2-10 through TB2-12 ON BATTERY TB2-13 through TB2-15 UPS ALARM TB2-16 through TB2-18 ON BYPASS TB2-19 through TB2-21 SHUTDOWN IMMINENT TB2-22 through TB2-24 164201764 Rev 1 www.powerware.com...

  • Page 163: Important Safety Instructions

    Contact with any part of a grounded battery can result in electrical shock. The likelihood of such shock is reduced if such grounds are removed during installation and maintenance. When replacing batteries, use the same number of sealed, lead-acid batteries. W A R N I N G 164201764 Rev 1 www.powerware.com 9−1...

  • Page 164: Performing Preventive Maintenance

    (see Figure 4-2 on page 4−3). Lift the panel straight up to remove it from the panel hanger bracket at the top of the cabinet. Pull the foam filters over the screw heads on the cabinet mounted studs and remove the filters from the cabinet. 164201764 Rev 1 www.powerware.com...

  • Page 165: Figure 9-1. Isbm Section Air Filter Locations

    Ä Ä Ä Ä Ä Ä Ä Ä Ä Ä Ä Ä Ä Ä Ä Ä Ä Ä Ä Ä Figure 9-1. ISBM Section Air Filter Locations C A U T I O N 164201764 Rev 1 www.powerware.com UPS MAINTENANCE 9−3...

  • Page 166: Figure 9-2. Upm Section Air Filter Locations

    To remove the filter: a. Remove one top screw and two bottom screws securing the FI−UPM front panel (refer to the Powerware 9395 Field Installed UPM Mechanical Installation Manual). Lift the panel straight up to remove it from the panel hanger bracket at the top of the cabinet.

  • Page 167: Periodic Maintenance

    NOTE There is no manual DC disconnect device within the UPS. Install batteries in accordance with the battery and battery system manufacturer’s instructions. UPS MAINTENANCE 164201764 Rev 1 www.powerware.com 9−5...

  • Page 168: Recycling The Used Battery Or Ups

    UPS system operation and teaches you how to perform first level corrective maintenance. For more information about training and other services, contact the Eaton Help Desk for Powerware products (see page 1−8). W A R N I N G...

  • Page 169: Product Specifications

    The UPS is housed in a free-standing cabinet, divided into two sections with safety shields behind the door and front panels. The UPS is available in 50 or 60 Hz with various output power ratings. Models Powerware 9395−1100/1000 (four UPM) Powerware 9395−1100/1100 (four UPM) Powerware 9395−1100/650 (three UPM) Powerware 9395−1100/750 (three UPM) Powerware 9395−1100/825 (three UPM)

  • Page 170: Ups Environmental

    Meets FCC Regulation 47, Part 15, for class A devices Electrostatic Discharge (ESD) Meets IEC 801-2 specifications. Withstands up to 25 kV pulse Immunity without damage and with no disturbance or adverse effect to the critical load. 164201764 Rev 1 www.powerware.com...

  • Page 171: Warranty

    WARRANTOR: The warrantor for the limited warranties set forth herein is Eaton Corporation, a Delaware Corporation ( Eaton"). LIMITED WARRANTY: This limited warranty (this Warranty") applies only to the original end−user (the End−User") of the Powerware Three−Phase UPS Products (the Product") and cannot be transferred. This Warranty applies even in the event that the Product is initially sold by Eaton for resale to an End−User.
  • Page 172 WARRANTY This page intentionally left blank. W−2 EATON Powerware 164201764 Rev 1 www.powerware.com ® 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
  • Page 174 *1642017641* 164201764 1...

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