Eaton 9390 Installation And Operation Manual
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Eaton 9390 Installation And Operation Manual

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Eaton
9390 UPS, 9395 UPS, and 9395 SSBM
®
Sync Control
Installation and Operation Manual

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Summary of Contents for Eaton 9390

  • Page 1 Eaton 9390 UPS, 9395 UPS, and 9395 SSBM ® Sync Control Installation and Operation Manual...
  • Page 3 Eaton 9390 UPS, 9395 UPS, and 9395 SSBM ® Sync Control Installation and Operation Manual...
  • Page 4 Electric Code and NEC are a registered trademarks of National Fire Protection Association, Inc. All other trademarks are property of their respective companies.  Copyright 2020 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.
  • Page 5 2.0 FIRMWARE LICENSE 2.1 Ownership. Eaton or its third party licensors retains all title, copyright and other proprietary rights in, and ownership of the Firmware regardless of the media upon which the original or any copy may be recorded or fixed.
  • Page 6 5.0 GENERAL PROVISIONS 5.1 Update Policy. Eaton may from time to time, but has no obligation to, create Updates of the Firmware or components thereof. 5.2 Limitation on Liability. NOTWITHSTANDING ANY PROVISION OF THIS AGREEMENT TO THE CONTRARY, LICENSEE EXPRESSLY UNDERSTANDS AND AGREES THAT EATON, ITS AFFILIATES, AND ITS LICENSORS, WILL NOT BE LIABLE FOR: (A) ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, CONSEQUENTIAL OR EXEMPLARY DAMAGES WHICH MAY BE INCURRED BY LICENSEE OR ANY THIRD PARTY, HOWEVER CAUSED AND UNDER ANY THEORY OF LIABILITY.
  • Page 7 5.13 Confidentiality. Licensee acknowledges that confidential aspects of the Firmware (including any proprietary source code) are a trade secret of Eaton, the disclosure of which would cause substantial harm to Eaton that could not be remedied by the payment of damages alone and such confidential aspects of the Firmware shall not be disclosed to third parties without the prior written consent of Eaton.
  • Page 8 This page intentionally left blank.

  • Page 9: Table Of Contents

    2.2.2 Eaton Sync Control and Primary Interface Wiring Preparation....... Inspecting and Unpacking the Eaton Sync Control or Primary Interface ......
  • Page 10 TABLE OF CONTENTS Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual P-164000052—Rev 04...
  • Page 11 Figure 3-3. Eaton 9390 UPS (40–80 kVA) Interface Locations for Eaton Sync Control......

  • Page 12: List Of Figures

    LIST OF FIGURES Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual P-164000052—Rev 04...

  • Page 13: Introduction

    Examples of this condition are two systems supplied by separate diesel generator sets, or the bypass sources for the two systems are lost. Figure 1-1 shows the front view and Figure 1-2 shows the interior view of the Eaton Sync Control. ACTIVE PRIMARY SOURCE...

  • Page 14: Conventions Used In This Manual

    In this manual, the term UPS refers only to the UPS cabinet and its internal elements. The term UPS system refers to the entire power protection system – the UPS cabinet, the battery cabinet, and options or accessories installed. Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual P-164000052—Rev 04...

  • Page 15: Safety Warnings

    Keep surroundings uncluttered, clean, and free from excess moisture. Observe all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the equipment. Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual P-164000052—Rev 04...

  • Page 16: For More Information

    All other countries: Call your local service representative Warranty To view the UPS warranty please click on the link or copy the address to download from the Eaton website: UPS Product Warranty Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual...

  • Page 17: Installation Plan And Unpacking

    Chapter 2 Installation Plan and Unpacking The Eaton Sync Control is shipped as a separate item and can be mounted on any surface that can safely bear its weight. See paragraph 2.2 for weight, dimensions, and wiring preparation. Creating an Installation Plan Before installing the UPS system, read and understand how this manual applies to the system being installed.

  • Page 18: Figure 2-1. Eaton Sync Control Dimensions - Front View

    ACTIVE PRIMARY SOURCE SYNCHRONIZED TO LOAD - A FRONT VIEW Dimensions are in millimeters [inches]. Figure 2-1. Eaton Sync Control Dimensions – Front View Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual P-164000052—Rev 04...

  • Page 19: Figure 2-2. Eaton Sync Control Dimensions - Side Views

    Knockout Holes for 1-Inch Conduit LEFT SIDE VIEW RIGHT SIDE VIEW Dimensions are in millimeters [inches] Figure 2-2. Eaton Sync Control Dimensions – Side Views Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual P-164000052—Rev 04...

  • Page 20: Eaton Sync Control And Primary Interface Wiring Preparation

    30°C, higher temperature wire and/or larger size wire may be necessary. See the applicable wiring information in Table 3-1 for the Eaton 9390 UPS, Table 3-2 for the Eaton 9395 UPS, and Table 3-4 for the Eaton 9395 SSBM.

  • Page 21: Installation

    Only qualified service personnel (such as a licensed electrician) shall perform the electrical installation. Risk of electrical shock. Shut down all sources of power to the Eaton 9390 UPS or Eaton 9395 UPS or SSBM system before connecting the control wiring to the Eaton Sync Control enclosure and UPS. Hazardous voltages exist inside the UPS or SSBM and in the Eaton Sync Control enclosure.

  • Page 22: Figure 3-1. Typical Eaton Sync Control Wiring Terminal Locations

    Installation CAUTION When connecting the bypass and load voltage from another model UPS to an Eaton 9390 UPS using the Eaton Sync Control accessory, use Phase A, Phase B, and Neutral connections from the other UPS. DO NOT connect the other model UPS Phase C bypass and load voltage to the Sync Control connection point when connecting to an Eaton 9390 UPS.
  • Page 23 On Bypass NO * Both relay Interface card (RIC) and the Industrial Relay Card (IRC) shall be set up / verified for RMP by the Eaton Field Service Engineer. Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual...

  • Page 24: Figure 3-2. Eaton Sync Control Tb1 Terminal Block Detail

    Jumper (Required if using NO contact for On Bypass signal) NOTE Any unused Building Alarm(s) may be used. Figure 3-2. Eaton Sync Control TB1 Terminal Block Detail Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual P-164000052—Rev 04...

  • Page 25: Figure 3-3. Eaton 9390 Ups (40-80 Kva) Interface Locations For Eaton Sync Control

    Installation Mini CSB Building Alarm Terminal Block P5 Figure 3-3. Eaton 9390 UPS (40–80 kVA) Interface Locations for Eaton Sync Control Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual P-164000052—Rev 04...

  • Page 26: Figure 3-4. Eaton 9390 Ups (100-160 Kva) Interface Locations For Eaton Sync Control

    Installation Mini CSB Building Alarm Terminal Block P5 Figure 3-4. Eaton 9390 UPS (100–160 kVA) Interface Locations for Eaton Sync Control Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual P-164000052—Rev 04...

  • Page 27: Figure 3-5. Tb6 Terminal Block Detail

    BUILDING ALARM #4 RTN BUILDING ALARM #5 BUILDING ALARM #5 RTN BUILDING ALARM #6 BUILDING ALARM #6 RTN Figure 3-6. Mini CSB Interface Terminals Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual P-164000052—Rev 04...

  • Page 28: Installation And Wiring With An Eaton 9395 Ups

    Install the X-Slot Relay Interface Card or Industrial Relay Card into an open X-Slot communication bay on the front of the UPS (see Figure 3-7, Figure 3-8, Figure 3-9, or Figure 3-10). Refer to the applicable Eaton 9395 UPS Installation and Operation Manual listed in paragraph 1.3 on for UPS cabinet access instructions.
  • Page 29 On Bypass NO * Both relay Interface card (RIC) and the Industrial Relay Card (IRC) shall be set up / verified for RMP by the Eaton Field Service Engineer. Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual...

  • Page 30: Figure 3-7. Eaton 9395 Ups (225-275 Kva) Interface Locations For Eaton Sync Control

    NOTE Interface connections are located in the same positions on the 9395 550/275 UPS (225-550 kVA) and the 9395 UPS (300 kVA). Figure 3-7. Eaton 9395 UPS (225–275 kVA) Interface Locations for Eaton Sync Control 3-10 Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual P-164000052—Rev 04...

  • Page 31: Figure 3-8. Eaton 9395 Ups And Plus 1 Ups (450-550 Kva) Interface Locations For Eaton Sync Control

    NOTE Interface connections are located in the same positions on the 9395 Plus 1 UPS (225-275 kVA). Figure 3-8. Eaton 9395 UPS and Plus 1 UPS (450–550 kVA) Interface Locations for Eaton Sync Control Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual P-164000052—Rev 04...

  • Page 32: Figure 3-9. Eaton 9395 Ups And Plus 1 Ups (650-825 Kva) Interface Locations For Eaton Sync Control

    ISBM SECTION Figure 3-9. Eaton 9395 UPS and Plus 1 UPS (650–825 kVA) Interface Locations for Eaton Sync Control 3-12 Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual P-164000052—Rev 04...

  • Page 33: Figure 3-10. Eaton 9395 Ups (1000-1100 Kva) Interface Locations For Eaton Sync Control

    (Install Relay Interface Card in any open bay.) ISBM SECTION Figure 3-10. Eaton 9395 UPS (1000–1100 kVA) Interface Locations for Eaton Sync Control Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual P-164000052—Rev 04 3-13...

  • Page 34: Figure 3-11. Relay Interface Card End View

    K4 Common – On Bypass K4 Normally Closed – On Bypass K4 Normally Open – On Bypass Strain Relief Bushing Figure 3-12. Relay Interface Card Terminals 3-14 Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual P-164000052—Rev 04...

  • Page 35: Figure 3-13. Industrial Relay Card

    J2-8 Battery Mode J2-9 J2-10 J2-11 Alarm Mode J2-12 NOTE Maximum contact rating: 250 Vac, 30 Vdc @ 5A Wire Range: 16–24 AWG Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual P-164000052—Rev 04 3-15...

  • Page 36: Installation And Wiring With An Eaton 9395 Sbm

    When connecting the bypass and load voltage from another model UPS to a Eaton 9395 SBM using the Eaton Sync Control accessory, use Phase A, Phase B, and Phase C connections from the other UPS. DO NOT connect the other model SBM Neutral bypass and load voltage to the Sync Control connection point when connecting to an Eaton 9395 SBM.
  • Page 37 * = building Alarm 3. On 9395 SBM screen set building Alarm 3 for "No Action Taken". The default setting for Building Alarm 3 is set for "Inverters Off". Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual P-164000052—Rev 04...

  • Page 38: Figure 3-14. Sbm Control Pan Interface Terminal Locations

    X-Slot Communication Bays (See Figure 3‐15 for detail.) and TB7 (See Figure 3‐18 for terminal assignments.) Figure 3-14. SBM Control Pan Interface Terminal Locations 3-18 Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual P-164000052—Rev 04...

  • Page 39: Figure 3-15. Tb1 And Tb2 Interface Terminal Detail

    (See Figure 3‐17 for terminal assignments.) Figure 3-15. TB1 and TB2 Interface Terminal Detail On Bypass Figure 3-16. TB4 and TB5 Interface Terminal Detail Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual P-164000052—Rev 04 3-19...

  • Page 40: Figure 3-17. Terminal Block Tb2 Connector Assignments

    All control wiring and relay and switch contacts are customer‐supplied. NOTE The building alarms can be programmed to display the alarm functional name. Figure 3-18. Terminal Block TB3 Connector Assignments 3-20 Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual P-164000052—Rev 04...

  • Page 41: Figure 3-19. Sbm To Ups Interconnection System Control Wiring

    14 AWG (Twist Together) From UPS #3 To UPS #4 Function Note TB6-1 TB6-1 Bypass Voltage Phase B (480 Vac) 14 AWG (Twist Together) Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual P-164000052—Rev 04 3-21...
  • Page 42 Installation This page intentionally left blank. 3-22 Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual P-164000052—Rev 04...

  • Page 43: Operation

    If the two bypass sources become out of phase with each other (>0.1 Hz apart) or one or both sources become unavailable, the Eaton Sync Control provides a new three-phase synchronization reference to the secondary system as determined by the PREFERRED SOURCE SELECTOR switch.

  • Page 44: Figure 4-1. Typical Eaton Sync Control Block Diagram With A Eaton 9390 Ups, Eaton 9395 Ups, Or 9395 Ssbm

    To Critical Load-B Static Transfer Switch Transfer Switch Figure 4-1. Typical Eaton Sync Control Block Diagram with a Eaton 9390 UPS, Eaton 9395 UPS, or 9395 SSBM. Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual P-164000052—Rev 04...

  • Page 45: Figure 4-2. Synchronization Reference Control

    Operation Perform the following procedure to set up the Eaton Sync Control for operation with your system. See Figure 4-3 and Table 4-1 for the location and explanation of the controls and indicators on the Eaton Sync Control. Place both UPS systems in normal operating mode. Refer to the applicable Eaton 9390 UPS or Eaton 9395 UPS installation and operation manual listed in paragraph 1.3.

  • Page 46: Figure 4-3. Eaton Sync Control Controls And Indicators

    UPS System-A load bus. SYNCHRONIZED TO LOAD-A Pressing the pushbutton illuminates all indicators on the Eaton Sync Control unit for visual LAMP TEST testing. Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual P-164000052—Rev 04...

  • Page 47: Maintenance Operations

    CAUTION Refer to the maintenance chapter in the applicable Eaton 9390 UPS or Power Xpert 9395 UPS Installation and Operation Manual listed in paragraph 1.3 before beginning maintenance or repairs. Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual...
  • Page 48 Operation This page intentionally left blank. Eaton 9390 UPS, 9395 UPS, and 9395 SSBM Sync Control Installation and Operation Manual P-164000052—Rev 04...
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