Eaton 9315 Installation And Operation Manual
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Eaton 9315 Installation And Operation Manual

Eaton 9315 Installation And Operation Manual

Fixed master sync control
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Eaton 9315/9390/9395
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Fixed Master Sync Control
Fixed Master Sync Control
Installation and Operation Manual
Installation and Operation Manual

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  • Page 1 Eaton 9315/9390/9395 ® Fixed Master Sync Control Fixed Master Sync Control Installation and Operation Manual Installation and Operation Manual...

  • Page 2: Important Safety Instructions

    Eaton and X-Slot are registered trademarks of Eaton Corporation or its subsidiaries and affiliates. National Electric Code and NEC are a registered trademarks of National Fire Protection Association, Inc. All other trademarks are property of their respective companies.

  • Page 3: Table Of Contents

    ........Inspecting and Unpacking the Eaton Fixed Master Sync Control or Master Interface .
  • Page 4 ....3-21 Figure 3‐16. Power Xpert 9395 UPS and Plus 1 UPS (450–550 kVA) Interface Locations for Eaton Fixed Master Sync Control ..

  • Page 5: Introduction

    The additional use of the optional Sync Control Master Interface unit allows multiple systems to be synched using one Sync Control unit. Figure 1‐1 shows the front view and Figure 1‐2 shows the interior view of the Eaton Fixed Master Sync Control. Figure 1‐3 shows the optional Sync Control Master Interface unit.

  • Page 6: Figure 1-2. Eaton Fixed Master Sync Control With Door Open

    INTRODUCTION Figure 1‐2. Eaton Fixed Master Sync Control with Door Open Figure 1‐3. Eaton Sync Control Master Interface Panel P-164000023 Rev 1 www.eaton.com/powerquality Eaton 9315/9390/9395 Fixed Master Sync Control Installation and Operation Manual...

  • Page 7: Conventions Used In This Manual

    The operating environment should be maintained within the parameters stated in this manual. Keep surroundings uncluttered, clean, and free from excess moisture. Observe all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the equipment. P-164000023 Rev 1 www.eaton.com/powerquality Eaton 9315/9390/9395 Fixed Master Sync Control Installation and Operation Manual...

  • Page 8: For More Information

    A question this manual does not answer Please call the Help Desk at: 1-800-843-9433 1-919-870-3028 United States: 1-800-461-9166 ext 260 Canada: Call your local service representative All other countries: P-164000023 Rev 1 www.eaton.com/powerquality Eaton 9315/9390/9395 Fixed Master Sync Control Installation and Operation Manual...

  • Page 9: Installation Plan And Unpacking

    1.3. 2.2.1 Environmental and Installation Considerations The life of the Eaton Fixed Master Sync Control is adversely affected if the system is not installed in a temperature and humidity controlled indoor area free of conductive contaminants. Failure to follow guidelines may void your warranty.

  • Page 10: Figure 2-1. Eaton Fixed Master Sync Control Dimensions - Front View

    Rear of Panel 56.9 [22.0] 64.77 [25.5] FRONT VIEW Dimensions are in millimeters [inches]. Figure 2‐1. Eaton Fixed Master Sync Control Dimensions – Front View P-164000023 Rev 1 www.eaton.com/powerquality Eaton 9315/9390/9395 Fixed Master Sync Control Installation and Operation Manual...

  • Page 11: Figure 2-2. Eaton Fixed Master Sync Control Dimensions - Side Views

    Knockout Holes for 1-Inch Conduit LEFT SIDE VIEW RIGHT SIDE VIEW Dimensions are in millimeters [inches]. Figure 2‐2. Eaton Fixed Master Sync Control Dimensions – Side Views P-164000023 Rev 1 www.eaton.com/powerquality Eaton 9315/9390/9395 Fixed Master Sync Control Installation and Operation Manual...

  • Page 12: Figure 2-3. Eaton Master Interface Enclosure Dimensions - Front View

    INSTALLATION PLAN AND UNPACKING DIMENSIONS ARE IN MILLIMETERS [INCHES] Figure 2‐3. Eaton Master Interface Enclosure Dimensions - Front View P-164000023 Rev 1 www.eaton.com/powerquality Eaton 9315/9390/9395 Fixed Master Sync Control Installation and Operation Manual...

  • Page 13: Figure 2-4. Eaton Master Interface Enclosure Dimensions - Side. Rear, And Bottom Views

    INSTALLATION PLAN AND UNPACKING (Showing keyhole mounting slots) DIMENSIONS ARE IN MILLIMETERS [INCHES] Figure 2‐4. Eaton Master Interface Enclosure Dimensions - Side. Rear, and Bottom Views P-164000023 Rev 1 www.eaton.com/powerquality Eaton 9315/9390/9395 Fixed Master Sync Control Installation and Operation Manual...

  • Page 14: Eaton Fixed Master Sync Control And Master Interface Wiring Preparation

    C A U T I O N When connecting the bypass and load voltage from another model UPS to an Eaton 9390 UPS or Power Xpert 9395 UPS using the Eaton Fixed Master Sync Control accessory, use Phase A, Phase B, and Neutral connections from the other UPS.

  • Page 15: Figure 3-1. Fixed Master Sync Control With Master Interface Enclosure Functional Diagram

    Only qualified service personnel (such as a licensed electrician) shall perform the electrical installation. Risk of electrical shock. Shut down all sources of power to the Eaton 9315, Eaton 9390 UPS or Power Xpert 9395 UPS system before connecting the control wiring to the Eaton Fixed Master Sync Control enclosure and UPS. Hazardous voltages exist inside the UPS and in the Eaton Fixed Master Sync Control enclosure.

  • Page 16: Installation

    INSTALLATION Installation Grounding Connection TB1 (See Figure 3‐3 for detail) Figure 3‐2. Typical Eaton Fixed Master Sync Control Control Wiring Termination Locations P-164000023 Rev 1 www.eaton.com/powerquality Eaton 9315/9390/9395 Fixed Master Sync Control Installation and Operation Manual...

  • Page 17: Figure 3-3. Eaton Fixed Master Sync Control Tb1 Terminal Block Detail

    NOT USED Jumper NOTE If a Building Alarm is being used for another purpose, any unused building alarm on the 9315/9390/9395 UPS can be used for the Sync Control. Figure 3‐3. Eaton Fixed Master Sync Control TB1 Terminal Block Detail P-164000023 Rev 1 www.eaton.com/powerquality...

  • Page 18: Figure 3-4. Typical Control Wiring Termination Locations For Eaton Master Interface Enclosure

    INSTALLATION MASTER Door Open Figure 3‐4. Typical Control Wiring Termination Locations for Eaton Master Interface Enclosure NOTE The Master Interface enclosure unit wiring requirements are specified at the time of installation. P-164000023 Rev 1 www.eaton.com/powerquality Eaton 9315/9390/9395 Fixed Master Sync Control Installation and Operation Manual...

  • Page 19: Installation And Wiring With An Eaton 9315 Ups

    C A U T I O N When connecting the bypass and load voltage from another model UPS to a Eaton 9315 UPS using the Eaton Fixed Master Sync Control accessory, use Phase A, Phase B and Phase C connections from the other UPS.
  • Page 20 INSTALLATION Table 3‐1. Eaton 9315 UPS System Control Wiring Interconnections for Single Module 30-500 kVA UPS From Non-Master UPS (9315) To Sync Control Function Note TB6-3 TB1-1 14 AWG UPS ON BYPASS Twist Together TB6-4 TB1-2 TB6-5 TB1-4 14 AWG...
  • Page 21 Twist Together CUSTTB2-7* TB1-9 *Requires installation of CK155011-100 to have 750 kVA module as the master for any other Eaton 9315 series system other than another 750 kVA unit. FROM Remove the following jumpers, if connected, from UPS module terminal...
  • Page 22 Description (Remarks) TB5-1 TB1-7 14 AWG TB5-2 TB1-8 Master Load Voltage Twist Together TB5-3 TB1-9 TB5-4 TB1-10 14 AWG Master Bypass Voltage Twist Together TB5-5 TB1-11 P-164000023 Rev 1 www.eaton.com/powerquality Eaton 9315/9390/9395 Fixed Master Sync Control Installation and Operation Manual...
  • Page 23 14 AWG MASTER TB1-2 TB6-5 Master Load Voltage Twist Together MASTER TB1-3 TB6-6 MASTER TB1-4 TB6-1 14 AWG Master Bypass Voltage Twist Together MASTER TB1-5 TB6-2 P-164000023 Rev 1 www.eaton.com/powerquality Eaton 9315/9390/9395 Fixed Master Sync Control Installation and Operation Manual...

  • Page 24: Figure 3-5. Tb6 Terminal Block Detail (All Systems)

    Ô Ô Ô Ô Ô Ô Ô Ô Ô Ô Ô Ô Ô Ô Ô Figure 3‐6. Fixed Master Sync Control Interface Location for 30-80 kVA Single Module 9315 UPS System 3-10 P-164000023 Rev 1 www.eaton.com/powerquality Eaton 9315/9390/9395 Fixed Master Sync Control Installation and Operation Manual...

  • Page 25: Figure 3-7. Fixed Master Sync Control Interface Location For 100-160 Kva Single Module 9315 Ups System

    Ô Ô Ô Ô Ô Ô Ô Ô Ô Ô Ô Ô Ô Ô Figure 3‐7. Fixed Master Sync Control Interface Location for 100-160 kVA Single Module 9315 UPS System 3-11 P-164000023 Rev 1 www.eaton.com/powerquality Eaton 9315/9390/9395 Fixed Master Sync Control Installation and Operation Manual...

  • Page 26: Figure 3-8. Fixed Master Sync Control Interface Locations For 200-300 Kva Single Module 9315 Ups System

    Ô Ô Ô Ô Ô Ô Ô Ô Ô Ô Ô Ô Figure 3‐8. Fixed Master Sync Control Interface Locations for 200-300 kVA Single Module 9315 UPS System 3-12 P-164000023 Rev 1 www.eaton.com/powerquality Eaton 9315/9390/9395 Fixed Master Sync Control Installation and Operation Manual...

  • Page 27: Figure 3-9. Fixed Master Sync Control Interface Location For 400-500 Kva Single Module 9315 Ups System

    Ô Ô Ô Ô Ô Ô Ô Ô TB6 Panel Typical Location Figure 3‐9. Fixed Master Sync Control Interface Location for 400-500 kVA Single Module 9315 UPS System 3-13 P-164000023 Rev 1 www.eaton.com/powerquality Eaton 9315/9390/9395 Fixed Master Sync Control Installation and Operation Manual...

  • Page 28: Figure 3-10. Fixed Master Sync Control Interface Location For 750 Kva Single Module 9315 Ups System

    BOARD (CUSTTB2) Left Side View, Reverse Transfer Cabinet (MBC) Figure 3‐10. Fixed Master Sync Control Interface Location for 750 kVA Single Module 9315 UPS System 3-14 P-164000023 Rev 1 www.eaton.com/powerquality Eaton 9315/9390/9395 Fixed Master Sync Control Installation and Operation Manual...

  • Page 29: Installation And Wiring With An Eaton 9390 Ups

    Installation and Wiring with an Eaton 9390 UPS NOTE When installing wiring connections, conduit must be installed between the Eaton Fixed Master Sync Control and the UPS cabinet. Conduit also must be installed between the Eaton Fixed Master Sync Control and the customer's remote monitoring system.
  • Page 30 Note TB6-1 TB1-10 14 AWG TB6-2 TB1-11 Bypass Voltage Twist Together TB6-3 TB1-12 TB6-4 TB1-7 14 AWG TB6-5 TB1-8 Load Voltage Twist Together TB6-6 TB1-9 3-16 P-164000023 Rev 1 www.eaton.com/powerquality Eaton 9315/9390/9395 Fixed Master Sync Control Installation and Operation Manual...

  • Page 31: Figure 3-11. Eaton 9390 Ups (40-80 Kva) Interface Locations For Eaton Fixed Master Sync Control

    BUILDING ALARM #5 RTN BUILDING ALARM #6 BUILDING ALARM #6 RTN Figure 3‐11. Eaton 9390 UPS (40–80 kVA) Interface Locations for Eaton Fixed Master Sync Control 3-17 P-164000023 Rev 1 www.eaton.com/powerquality Eaton 9315/9390/9395 Fixed Master Sync Control Installation and Operation Manual...

  • Page 32: Figure 3-12. Eaton 9390 Ups (100-160 Kva) Interface Locations For Eaton Fixed Master Sync Control

    INSTALLATION Mini-CSB Terminal Block Figure 3‐12. Eaton 9390 UPS (100–160 kVA) Interface Locations for Eaton Fixed Master Sync Control Bypass Voltage Phase A Bypass Voltage Phase B Bypass Voltage Neutral Output Voltage Phase A Output Voltage Phase B Output Voltage Neutral Bypass Voltage Return Phase B Figure 3‐13.

  • Page 33: Installation And Wiring With An Power Xpert 9395 Ups

    Installation and Wiring with an Power Xpert 9395 UPS NOTE When installing wiring connections, conduit must be installed between the Eaton Fixed Master Sync Control and the UPS cabinet. Conduit also must be installed between the Eaton Fixed Master Sync Control and the customer's remote monitoring system.
  • Page 34 TB1-7 14 AWG TB6-5 TB1-8 Load Voltage Twist Together TB6-6 TB1-9 Table 3‐9. Interconnections for Equipment Other Than Eaton Products (Refer to Vendor Installation Manual) From Master Source To Sync Control Description Note Phase A TB1-10 Bypass Reference Voltage Twist Together...

  • Page 35: Figure 3-14. Tb6 Terminal Block Detail (All Systems)

    NOTE Interface connections are located in the same positions on the 9395 550/275 UPS (225-550 kVA) and the 9395 UPS (300 kVA). Figure 3‐15. Power Xpert 9395 UPS (225–275 kVA) Interface Locations for Eaton Fixed Master Sync Control 3-21 P-164000023 Rev 1 www.eaton.com/powerquality...

  • Page 36: Figure 3-16. Power Xpert 9395 Ups And Plus 1 Ups (450-550 Kva) Interface Locations For Eaton Fixed Master Sync Control

    NOTE Interface connections are located in the same positions on the 9395 Plus 1 UPS (225-275 kVA). Figure 3‐16. Power Xpert 9395 UPS and Plus 1 UPS (450–550 kVA) Interface Locations for Eaton Fixed Master Sync Control 3-22 P-164000023 Rev 1 www.eaton.com/powerquality...

  • Page 37: Figure 3-17. Power Xpert 9395 Ups And Plus 1 Ups (650-825 Kva) Interface Locations For Eaton Fixed Master Sync Control

    (Install Relay Interface Card in any open bay.) ISBM SECTION Figure 3‐17. Power Xpert 9395 UPS and Plus 1 UPS (650–825 kVA) Interface Locations for Eaton Fixed Master Sync Control 3-23 P-164000023 Rev 1 www.eaton.com/powerquality Eaton 9315/9390/9395 Fixed Master Sync Control Installation and Operation Manual...

  • Page 38: Figure 3-18. Power Xpert 9395 Ups (1000-1100 Kva) Interface Locations For Eaton Fixed Master Sync Control

    (Install Relay Interface Card in any open bay.) ISBM SECTION Figure 3‐18. Power Xpert 9395 UPS (1000–1100 kVA) Interface Locations for Eaton Fixed Master Sync Control 3-24 P-164000023 Rev 1 www.eaton.com/powerquality Eaton 9315/9390/9395 Fixed Master Sync Control Installation and Operation Manual...

  • Page 39: Figure 3-19. Relay Interface Card

    Figure 3‐19. Relay Interface Card K4 Common – On Bypass K4 NO – On Bypass K4 NC – On Bypass Strain Relief Bushing Figure 3‐20. Relay Interface Card Terminals 3-25 P-164000023 Rev 1 www.eaton.com/powerquality Eaton 9315/9390/9395 Fixed Master Sync Control Installation and Operation Manual...
  • Page 40 INSTALLATION This page intentionally left blank. 3-26 P-164000023 Rev 1 www.eaton.com/powerquality Eaton 9315/9390/9395 Fixed Master Sync Control Installation and Operation Manual...

  • Page 41: Operation

    C A U T I O N As shipped the Eaton Fixed Master Sync Control is configured for operation with a normally open contact for the “ON BYPASS” signal. The jumper across terminal points TB1-40 and TB1041 MUST be removed if a normally closed contact is used for the “ON BYPASS”...

  • Page 42: Figure 4-1. Synchronization Reference Control

    “SYNC CONTROL TROUBLE” alarm. These power supplies are powered from each system's critical load bus. With a complete loss of logic power to the Eaton Fixed Master Sync Control (due to component failure or power supply fault), the non-master system synchronizes to its own bypass source.

  • Page 43: Operation

    OPERATION Operation Perform the following procedure to set up the Eaton Fixed Master Sync Control for operation with your system. See Figure 4‐2 and Table 4‐1 for the location and explanation of the controls and indicators on the Eaton Fixed Master Sync Control.

  • Page 44: Maintenance Operations

    C A U T I O N Refer to the maintenance chapter in the applicable Eaton 9390 UPS or Power Xpert 9395 UPS Installation and Operation Manual listed in paragraph 1.3 on page 1-4 before beginning maintenance or repairs.

  • Page 45: Warranty

    Eaton-built battery cabinets (individually and collectively, the ”Warranted Items”) are free from defects in material and workmanship. If, in the opinion of Eaton, a Warranted Item is defective and the defect is within the terms of this Warranty, Eaton's sole obligation will be to repair or replace such defective item (including by providing service, parts, and labor, as applicable), at the option of Eaton.
  • Page 46 WARRANTY This page intentionally left blank. P-164000023 Rev 1 www.eaton.com/powerquality Eaton 9315/9390/9395 Fixed Master Sync Control Installation and Operation Manual...
  • Page 48 *P-1640000231* P-164000023 1...

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