Eaton Powerware 9395 Installation And Operation Manual
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Eaton Powerware 9395 Installation And Operation Manual

Eaton Powerware 9395 Installation And Operation Manual

450–550 kva
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Powerware 9395 UPS and Plus 1 UPS
®
450–550 kVA
Installation and Operation Manual

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  • Page 1 Powerware 9395 UPS and Plus 1 UPS ® 450–550 kVA Installation and Operation Manual...

  • Page 2: Important Safety Instructions

    National Fire Protection Association, Inc. All other trademarks are property of their respective companies. ECopyright 2007−2009 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.

  • Page 3: Table Of Contents

    ..............4−5 EATON Powerware 164201701 Rev 2 www.powerware.com ®...
  • Page 4 ................. . 7−10 EATON Powerware 164201701 Rev 2 www.powerware.com ®...
  • Page 5 ............7−44 EATON Powerware 164201701 Rev 2 www.powerware.com ®...
  • Page 6 ................W−1 EATON Powerware 164201701 Rev 2 www.powerware.com ®...
  • Page 7 List of Figures Figure 1-2. Powerware 9395 Plus 1 UPS (450–550 kVA) Cabinet with the Field Installed UPM ......
  • Page 8 ..............9−4 EATON Powerware 164201701 Rev 2 www.powerware.com ®...

  • Page 9: Introduction

    Engineer, or the warranty terms specified on page W−1 become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two−week notice is required) to reserve a preferred startup date.
  • Page 10 INTRODUCTION ISBM or IOM SECTION UPM SECTION Figure 1-1. Powerware 9395 UPS (450–550 kVA) Cabinet 1−2 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 11: Figure 1-2. Powerware 9395 Plus 1 Ups (450-550 Kva) Cabinet With The Field Installed Upm

    INTRODUCTION ISBM or IOM SECTION UPM SECTION FI−UPM Figure 1-2. Powerware 9395 Plus 1 UPS (450–550 kVA) Cabinet with the Field Installed UPM 1−3 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 12: Control Panel

    Software Suite CD shipped with the UPS. See Chapter 8, Communication," for additional information. Options and Accessories Contact an Eaton sales representative for information about the following options. 1.2.1 Integrated Battery Cabinets Battery backup protection can be provided by equipping the UPS system with up to four Powerware 9395 battery cabinets containing sealed lead-acid, maintenance-free batteries.

  • Page 13: Maintenance Bypass Module

    1.2.4 Sync Control An optional Powerware 9395 Sync Control maintains the critical load outputs of two separate single module Powerware 9395 UPS systems in synchronization. This option facilitates the uninterrupted transfer of the load from one load bus to another by means of transfer switches.

  • Page 14: Input Output Module Configuration

    (inverter online) or if in Normal mode remains in Normal mode for a default time period of one hour. The High Alert mode time period is configurable by an Eaton Customer Service Engineer. High Alert mode allows the user to place the unit online with full protection when outside conditions could cause a power disturbance.

  • Page 15: Battery System

    The UPS system configuration can be enhanced by adding optional accessories such as a Remote Emergency Power−off (REPO) control, RMP II, or X−Slot communication cards. 1−7 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 16: Using This Manual

    INTRODUCTION Using This Manual This manual describes how to install and operate the Powerware 9395 UPS (450–550 kVA) cabinet. Read and understand the procedures described in this manual to ensure trouble−free installation and operation. In particular, be thoroughly familiar with the REPO procedure (see paragraph 7.3.23 on page 7−25).

  • Page 17: Symbols, Controls, And Indicators

    This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center. 1−9 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 18: For More Information

    Operation, including controls, functions of the standard and optional features, procedures for using with the UPS, and information about maintenance. Refer to the Powerware 9395 Maintenance Bypass Module (275 kVA and 550 kVA) Installation and Operation Manual for the following additional information: Installation instructions, including site preparation, planning for installation, and wiring and safety information.

  • Page 19: Safety Warnings

    Keep the UPS door closed and front panels installed to ensure proper cooling airflow and to protect personnel from dangerous voltages inside the unit. Do not install or operate the UPS system close to gas or electric heat sources. 2−1 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...
  • Page 20 Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements en vigueur dans votre localité. Ne jamais jeter les batteries au feu. L’exposition aux flammes risque de les faire exploser. 2−2 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...
  • Page 21 Section I Installation 2−1 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...
  • Page 22 2−2 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 23: Ups Installation Plan And Unpacking

    Engineer, or the warranty terms specified on page W−1 become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two−week notice is required) to reserve a preferred startup date.
  • Page 24 Refer to Eaton’s Terms and Conditions of Sale with Battery Replacement Coverage and the Battery Replacement Price Book for more information. These documents can be found at www.powerware.com or contact an Eaton service representative to obtain copies.

  • Page 25: Figure 3-1. Ups Cabinet Dimensions (Front View)

    Dimensions are in millimeters [inches]. Figure 3-1. UPS Cabinet Dimensions (Front View) Dimensions are in millimeters [inches]. Figure 3-2. UPS Cabinet Dimensions (Right Side View) 3−3 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 26: Figure 3-3. Ups Cabinet Dimensions (Top View)

    Dimensions are in millimeters [inches]. Figure 3-4. UPS Cabinet Dimensions (Bottom View) Front Dimensions are in millimeters [inches]. Figure 3-5. UPS Cabinet Dimensions (Bottom View with Mounting Brackets) 3−4 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 27: Figure 3-6. Ups Cabinet Center Of Gravity

    [0.40] Needed to remove key Front View 1/2" Knockout Pattern (Typical 5 Sides) Dimensions are in millimeters [inches]. Figure 3-7. Remote EPO Switch Dimensions 3−5 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 28: Ups System Power Wiring Preparation

    On a UPS configured as an Input Output Module (IOM), requirements for bypass input wiring, termination, conduit, and bypass breaker are not applicable. A Field Installed UPM (FI−UPM) is always designated as UPM 4. 3−6 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...
  • Page 29 Select overcurrent protection input, battery, and output breakers according to the UPS nameplate rated for either 80% or 100%. Follow all applicable NEC and local codes. 3−7 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...
  • Page 30 Table 3-4 for common battery system installations, Table 3-5 for separate battery system installations, or Table 3-6 for separate rectifier feed installations. Wire sizes listed are for copper wiring only. Table 3-4. Input/Output Ratings and External Wiring Requirements for the Powerware 9395−550/450, 9395−550/500, and 9395−550/550 – Common Battery Units...
  • Page 31 UPS INSTALLATION PLAN AND UNPACKING Table 3-5. Input/Output Ratings and External Wiring Requirements for the Powerware 9395−550/450, 9395−550/500, and 9395−550/550 – Separate Battery Units Rating 50/60 Hz Basic Unit Rating Input and Output Voltage Volts 480/480 480/480 480/480 AC Input to UPS Rectifier (0.98 Minimum pF)
  • Page 32 275 kVA (see Table 3-6). The bypass input, battery input, and output are wired the same as for a separate battery UPS (see Table 3-5). Table 3-6. Separate Rectifier Input UPM Ratings and External Wiring Requirements for the Powerware 9395−550/450, 9395−550/500, and 9395−550/550 – Separate Battery Rating Units...
  • Page 33 UL and CSA rated at 90°C. See Table 3-10 on page 3−12 for power cable terminations. Figure 4-5 through Figure 4-11 show the location of the power cable terminals inside the UPS. Table 3-7. UPS Cabinet Power Cable Terminations for the Powerware 9395−550/450, 9395−550/500, and 9395−550/550 Bus Landing Tightening Torque Terminal Function...
  • Page 34 14 Ton Thomas & Betts TBM14M Die Set Thomas & Betts 15506 Table 3-10. Separate Rectifier Input UPM Power Cable Terminations for the Powerware 9395−550/450, 9395−550/500, and 9395−550/550 Tightening Torque Terminal Function Terminal Function Size of Pressure Termination Type Screw...
  • Page 35 AC Input to UPS Rectifier (Separate Feed) (A, B, C, Ground) (Each UPM) 480 Vac AC Input to Bypass and Output (Four Wire) 2-1/2 Powerware 9395−550/450 (A, B, C, Ground) AC Input to Bypass and Output (Five Wire) 2-1/2 (A, B, C, Neutral, Ground) Battery...
  • Page 36 A separate breaker is required for each UPM. Table 3-12. Recommended Input Circuit Breaker Ratings Input Rating UPS Model Load Rating 480V 80% Rated 800A Powerware 9395−550/450 100% Rated 700A 80% Rated 1000A Powerware 9395−550/500 100% Rated 700A...
  • Page 37 UPS INSTALLATION PLAN AND UNPACKING Table 3-14. Recommended Bypass, Output, and MOB Circuit Breaker Ratings Output Rating UPS Model Load Rating 480V 80% Rated 700A Powerware 9395−550/450 100% Rated 600A 80% Rated 800A Powerware 9395−550/500 100% Rated 700A 80% Rated 1000A Powerware 9395−550/550...

  • Page 38: Ups System Interface Wiring Preparation

    Alarm relay contacts have a maximum current rating of 5A and a switched voltage rating of 30 Vac and 28 Vdc. Alarm relay wiring should be a minimum of 22 AWG. 3−16 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 39: Distributed Bypass Power Wiring Preparation

    With dual auxiliary MOBs, one UPM can be bypassed while the remaining UPMs support the load as long as the remaining UPMs have the capacity to do so. 3−17 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 40: Inspecting And Unpacking The Ups Cabinet

    Carefully inspect the outer packaging for evidence of damage during transit. C A U T I O N Do not install a damaged cabinet. Report any damage to the carrier and contact an Eaton service representative immediately. NOTE For the following step, verify that the forklift or pallet jack is rated to handle the weight of the cabinet (see Table 3-1 on page 3−2 for cabinet weight).

  • Page 41: Figure 3-8. Powerware 9395 Ups (450-550 Kva) Cabinet As Shipped On Pallet

    NOTE While waiting for installation, protect the unpacked cabinet from moisture, dust, and other harmful contaminants. Failure to store and protect the UPS properly may void your warranty. Figure 3-8. Powerware 9395 UPS (450–550 kVA) Cabinet as Shipped on Pallet 3−19 EATON Powerware 164201701 Rev 2 www.powerware.com...
  • Page 42 UPS INSTALLATION PLAN AND UNPACKING This page intentionally left blank. 3−20 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 43: Ups System Installation

    End forklift slots may be used for minor positioning if the forks are kept in a horizontal position with no upward angling. If these instructions are not followed, damage to the wiring channel and wiring will occur. 4−1 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...
  • Page 44 Step 13. 13. If installing a tie cabinet or distribution panel for a distributed bypass system, proceed to paragraph 4.5; otherwise, proceed to paragraph 4.6. 4−2 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 45: Figure 4-1. Removing The Left Side Shipping Bracket

    UPS SYSTEM INSTALLATION UPM Removable Front Panels Pallet Shipping Bracket Bolts Shipping Bracket Left Side Shipping Bolts Bracket Figure 4-1. Removing the Left Side Shipping Bracket 4−3 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 46: Figure 4-2. Removing The Right Side Shipping Bracket

    Front Door Removable Left Front Panel Pallet Shipping Bracket Bolts Right Side Shipping Bracket Shipping Bracket Bolts Figure 4-2. Removing the Right Side Shipping Bracket 4−4 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 47: Field Installed Upm Installation

    1−10. After the FI−UPM is installed, proceed to paragraph 4.4 if installing a battery system; otherwise, proceed to paragraph 4.5. Battery System Installation If installing a Powerware battery cabinet, refer to the Powerware 9395 Integrated Battery Cabinet (Model IBC−L) Installation Manual, listed in paragraph 1.8 on page 1−10.

  • Page 48: Installing Ups External And Battery Power Wiring

    UPM rectifier input terminal block in the UPS cabinet. See paragraph 3.2.2 on page 3−6, Table 3-6 on page 3−10, and Table 3-10 on page 3−12 for wiring and termination requirements. 4−6 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 49: Figure 4-3. Conduit And Wire Entry Locations

    Bottom Entry Conduit Landing for AC Input and Output, and DC Input (Remove panel to drill or punch conduit holes.) Figure 4-3. Conduit and Wire Entry Locations 4−7 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...
  • Page 50 See paragraph 3.2.2 on page 3−6 for wiring and termination requirements. 15. Proceed to paragraph 4.6.2. 4−8 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 51: Figure 4-4. Distributed Bypass Wire Length

    NOTE Any difference in wire length will result in decreased capacity of the UPS system while on bypass. For example, a 10% difference between the longest and shortest wire lengths will result in a decrease in bypass capacity of 10%. Figure 4-4. Distributed Bypass Wire Length 4−9 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 52: Figure 4-5. Ups Power Terminal Locations - Common Rectifier Feed

    (A, B, C) (See Figure 4-6 for detail AA.) ISBM UPM 1 UPM 2 Figure 4-5. UPS Power Terminal Locations – Common Rectifier Feed 4−10 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 53: Figure 4-6. Ups Power Terminal Detail Aa - Common Rectifier Feed

    Alternate Ground Phase B (E7) UPS Bypass Terminal Bus Location Phase A (E6) Figure 4-6. UPS Power Terminal Detail AA – Common Rectifier Feed 4−11 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 54: Figure 4-7. Ups Power Terminal Locations - Separate Rectifier Feed

    (A, B, C) (See Figure 4-8 for detail AA.) ISBM UPM 1 UPM 2 Figure 4-7. UPS Power Terminal Locations – Separate Rectifier Feed 4−12 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 55: Figure 4-8. Ups Power Terminal Detail Aa - Separate Rectifier Feed

    Phase C (E3) UPM 4 (FI−UPM) – Plus 1 Model Only UPM 2 UPM 1 Figure 4-9. UPM Rectifier Input Power Terminal Block Detail 4−13 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 56: Battery Power Wiring

    Step 4. Route and connect the battery cables between the UPS and battery cabinet or battery disconnect according to the instructions in the Powerware 9395 Integrated Battery Cabinet (Model IBC−L) Installation Manual, listed in paragraph 1.8 on page 1−10. See Figure 4-3 and Figure 4-5 for wiring access information and terminal locations.

  • Page 57: Figure 4-10. Ups Power Terminal Detail Bb - Common Battery

    UPS SYSTEM INSTALLATION DC Input from Battery + (E4) DC Input from Battery – (E5) Figure 4-10. UPS Power Terminal Detail BB – Common Battery 4−15 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 58: Installing Interface Connections

    Chapter 7, UPS Operating Instructions," for shutdown instructions. Unfasten the front door latch and swing the door open (see Figure 4-2 on page 4−4). 4−16 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...
  • Page 59 16. If removed, reinstall the safety shield panel removed in Step 6. Secure with the retained hardware. 17. If removed, reinstall the left front panel removed in Step 5 and secure with the retained hardware. 4−17 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 60: Figure 4-12. Interface Terminal Locations

    (See Figure 4-13 for detail.) (See Figure 4-18 on page 4−24 for detail.) (See Figure 4-15 on page 4−21 for terminal assignments.) Figure 4-12. Interface Terminal Locations 4−18 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...
  • Page 61 Building Alarm 5 Return NOTE Return indicates connection to electronics circuit ground. Common" indicates connection to common side of isolated relay contact. 4−19 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 62: Figure 4-13. Interface Terminal Detail

    NOTE Do not directly connect relay contacts to the mains related circuits. Reinforced insulation to the mains is required. NOTE Alarm relay wiring should be a minimum of 22 AWG Figure 4-14. Typical Alarm Relay Connection 4−20 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 63: Figure 4-15. Terminal Blocks Tb1, Tb2, And Tb3 Connector Assignments

    NOTE A jumper wire must be connected between pins 1 and 2 on TB1, if the normally−closed REPO contact is not used. Figure 4-15. Terminal Blocks TB1, TB2, and TB3 Connector Assignments 4−21 EATON Powerware 164201701 Rev 2 www.powerware.com ®...

  • Page 64: Tb1 Battery Interface Connections

    12. Route the shunt trip and battery aux wiring from the battery cabinet or battery disconnect to the UPS cabinet. See Figure 4-3 and Figure 4-5 for UPS wiring access information and terminal locations. Refer to the Powerware 9395 Integrated Battery Cabinet (Model IBC−L) Installation Manual, listed in paragraph 1.8 on page 1−10, for battery cabinet wiring access information and...

  • Page 65: Figure 4-16. Typical Battery Interface Connection - Common Battery System

    NOTE Battery aux and DC shunt trip wiring should be a minimum of 18 AWG. Figure 4-17. Typical Battery Interface Connection – Separate Battery System 4−23 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 66: X−Slot Connections

    NOTE When installing external wiring to X−Slot cards, conduit must be installed to the UPS cabinet. When installing internal wiring to X−Slot terminals, route the wiring through the internal opening in the X−Slot communication bay. For installation and setup of an X−Slot card, contact an Eaton service representative (see page 1−10). To install wiring to connections: If not already installed, install the LAN and telephone drops.

  • Page 67: Installing A Repo Switch

    NOTE The REPO switch must be a normally−open or normally−closed latching-type switch not tied into any other circuits. NOTE This procedure is intended for installing the Eaton Corporation−supplied REPO switch. If installing another manufacturer’s switch, use this procedure only as a guide.
  • Page 68 Terminal Board TB1 in (Either Block) UPS Cabinet 3 NO TB1-3 Twisted Wires (2) 7 lb in 14–22 AWG (0.8 Nm) 4 NO TB1-4 (0.75–4.0 mm 4−26 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 69: Figure 4-20. Normally−Open Repo Switch Wiring

    Figure 4-21 shows the wiring connections if the normally−closed REPO contacts are used and Figure 4-22 shows alternative methods of connecting a REPO switch if using another manufacturer’s switch. 4−27 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 70: Figure 4-21. Normally-Closed Repo Switch Wiring

    NOTE REPO normally−open and normally−closed return terminals are separated on the terminal board but are electrically in common. Figure 4-22. Normally-Closed and Normally-Open REPO Switch Wiring 4−28 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 71: Installing Options, Accessories, And Distributed Bypass Control Wiring

    Service Engineer, or the warranty terms specified on page W−1 become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two−week notice is required) to reserve a preferred startup date.

  • Page 72: Installation Checklist

    - A ground conductor is properly installed. - Air conditioning equipment is installed and operating correctly. - The area around the installed UPS system is clean and dust-free. (Eaton recommends that the UPS be installed on a level floor suitable for computer or electronic equipment.) - Adequate workspace exists around the UPS and other cabinets.
  • Page 73 - Pull−chain wiring between the UPS cabinets is properly installed. - Adequate workspace exists around the UPS cabinets, the tie cabinet, and other cabinets. - Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. 4−31 EATON Powerware 164201701 Rev 2 www.powerware.com...
  • Page 74 UPS SYSTEM INSTALLATION Notes _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ 4−32 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 75: Installing Options And Accessories

    UPS. See Figure 4-12 on page 4−18 and Figure 4-18 on page 4−24 for X−Slot communication bay locations. 5−1 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...
  • Page 76 SCM II (see paragraph 5.5) To locate the appropriate terminals on the Powerware Hot Sync CAN Bridge Card, see Figure 5-2 and Table 5-1. 5−2 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 77: Figure 5-2. Powerware Hot Sync Can Bridge Card Connections

    Normally-open contact closes when UPS is on bypass. RMP II, RIM II, and SCM II connections. CAN L Can H CAN input for parallel operation. Shield 5−3 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 78: Installing Distributed Bypass Control Wiring

    NOTE Setup of the Powerware Hot Sync CAN Bridge Card for parallel operation must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. 12. Reinstall the small top internal safety shield panel and secure with the cabinet mounted screws.

  • Page 79: Figure 5-3. Distributed Bypass System Can And Pull−Chain Simplified Interface Wiring

    J3–8 (L) J3–8 (L) J3–8 (L) J3–8 (L) J3–9 (H) J3–9 (H) J3–9 (H) J3–9 (H) J3–10 (Shield) J3–10 (Shield) J3–10 (Shield) J3–10 (Shield) 5−5 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 80: Figure 5-5. Distributed Bypass Pull−Chain Wiring Without Mobs

    (Pull Chain) (Pull Chain) (Pull Chain) (Pull Chain) TB2–2 TB2–2 TB2–2 TB2–2 (Pull Chain Common) (Pull Chain Common) (Pull Chain Common) (Pull Chain Common) 5−6 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 81: Figure 5-6. Distributed Bypass Pull−Chain Wiring With Mobs

    NOTE Use twisted pair wiring between the UPS and MOB AUX contacts. NOTE Always confirm contact operation prior to wiring. Figure 5-6. Distributed Bypass Pull−Chain Wiring with MOBs 5−7 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 82: Installing An Optional Remote Monitor Panel Ii

    NOTE If mounting to a hollow wall, secure the enclosure to a wood or metal stud within the wall. Do not use hollow wall anchors. Securely mount the RMP II at the desired location. See Figure 5-12 on page 5−15 for mounting hole locations. 5−8 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 83: Figure 5-7. Remote Monitor Panel Ii And Remote Monitor Panel Ii Terminal Locations

    Terminal TB1 Signal Connections from the UPS Terminal TB3 120 Vac Power Figure 5-7. Remote Monitor Panel II and Remote Monitor Panel II Terminal Locations 5−9 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 84: Figure 5-8. Remote Monitor Panel Ii, Relay Interface Module Ii, Or Supervisory Contact Module Ii Wiring

    Ground Terminal 2.7 (24) Maximum NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. 14. To check the operation of the RMP II, ensure that the UPS is supplying the load via inverter or bypass.

  • Page 85: Installing An Optional Relay Interface Module Ii

    13. Restart the UPS. See Chapter 7, UPS Operating Instructions," for startup instructions. NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date.

  • Page 86: Installing An Optional Supervisory Contact Module Ii

    Reinstall the conduit landing plate. Install conduit between the UPS and SCM II. See Figure 5-14 on page 5−17 for SCM II knockout hole location. 5−12 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 87: Figure 5-10. Supervisory Contact Module Ii Terminal Location

    Connections from the UPS Figure 5-10. Supervisory Contact Module II Terminal Location NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date.

  • Page 88: Figure 5-11. Supervisory Contact Module Ii Tb2

    NOTE Supervisory contacts are rated at 2.0A at 28 Vdc or 120 Vac and 0.15A at 115 Vdc. NOTE Supervisory contacts require an external power supply. Internal 24 Vdc is not capable of supplying contact current. 5−14 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 89: Accessory Mounting Dimensions

    Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Figure 5-12. Remote Monitor Panel II Dimensions 5−15 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 90: Figure 5-13. Relay Interface Module Ii Dimensions

    Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Figure 5-13. Relay Interface Module II Dimensions 5−16 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 91: Figure 5-14. Supervisory Contact Module Ii Dimensions

    Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Figure 5-14. Supervisory Contact Module II Dimensions 5−17 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...
  • Page 92 INSTALLING OPTIONS AND ACCESSORIES This page intentionally left blank. 5−18 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...
  • Page 93 Section II Operation 5−19 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...
  • Page 94 5−20 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 95: Understanding Ups Operation

    Understanding UPS Operation Figure 6Table 6 UPS System Overview The Powerware 9395 UPS is a continuous−duty, solid-state, transformerless (at 480 Vac), three−phase, true online system that provides conditioned and uninterruptible AC power to the UPS system’s output and critical load.

  • Page 96: Single Ups

    UPS to successfully support its applied loads. 6.2.1 Modes The Powerware 9395 UPS supports a critical load in three different modes of operation: In Normal mode, the critical load is supplied by the inverter, which derives its power from rectified utility AC power.

  • Page 97: Figure 6-2. Path Of Current Through The Ups In Normal Mode

    If the UPS suffers an internal failure, it switches automatically to Bypass mode and remains in that mode until the failure is corrected and the UPS is back in service. 6−3 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 98: Bypass Mode

    The backfeed protection contactor is normally always closed, ready to support the static switch unless the bypass input source becomes unavailable. 6−4 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 99: Energy Saver Mode

    DC power that the inverter converts to AC power. Figure 6-5 shows the path of electrical power through the UPS system when operating in Battery mode. 6−5 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 100: Figure 6-5. Path Of Current Through The Ups In Battery Mode

    6−6 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 101: Ups System Oneline Configurations

    Figure 6-17 on page 6−19 9395−550/500 Rectifier Feed, Separate Battery, IOM Configuration 9395−550/550 9395−550/450 Simplified Dual−Feed UPS with Maintenance Bypass Figure 6-18 on page 6−20 9395−550/500 Panel 9395−550/550 6−7 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 102: Figure 6-6. Ups System – Common Rectifier Feed, Common Battery, Dual-Feed Configuration

    DO NOT install both a source neutral and a bonding jumper. Figure 6-6. UPS System – Common Rectifier Feed, Common Battery, Dual-Feed Configuration 6−8 EATON Powerware 164201701 Rev 2 www.powerware.com ®...

  • Page 103: Figure 6-7. Ups System – Common Rectifier Feed, Separate Battery, Dual-Feed Configuration

    DO NOT install both a source neutral and a bonding jumper. Figure 6-7. UPS System – Common Rectifier Feed, Separate Battery, Dual-Feed Configuration 6−9 EATON Powerware 164201701 Rev 2 www.powerware.com ®...

  • Page 104: Figure 6-8. Plus 1 Ups System – Common Rectifier Feed, Common Battery, Dual-Feed Configuration

    DO NOT install both a source neutral and a bonding jumper. Figure 6-8. Plus 1 UPS System – Common Rectifier Feed, Common Battery, Dual-Feed Configuration 6−10 EATON Powerware 164201701 Rev 2 www.powerware.com ®...

  • Page 105: Figure 6-9. Plus 1 Ups System – Common Rectifier Feed, Separate Battery, Dual-Feed Configuration

    DO NOT install both a source neutral and a bonding jumper. Figure 6-9. Plus 1 UPS System – Common Rectifier Feed, Separate Battery, Dual-Feed Configuration 6−11 EATON Powerware 164201701 Rev 2 www.powerware.com ®...

  • Page 106: Figure 6-10. Ups System – Common Rectifier Feed, Common Battery, Iom Configuration

    DO NOT install both a source neutral and a bonding jumper. Figure 6-10. UPS System – Common Rectifier Feed, Common Battery, IOM Configuration 6−12 EATON Powerware 164201701 Rev 2 www.powerware.com ®...

  • Page 107: Figure 6-11. Ups System – Common Rectifier Feed, Separate Battery, Iom Configuration

    DO NOT install both a source neutral and a bonding jumper. Figure 6-11. UPS System – Common Rectifier Feed, Separate Battery, IOM Configuration 6−13 EATON Powerware 164201701 Rev 2 www.powerware.com ®...

  • Page 108: Figure 6-12. Plus 1 Ups System – Common Rectifier Feed, Common Battery, Iom Configuration

    DO NOT install both a source neutral and a bonding jumper. Figure 6-12. Plus 1 UPS System – Common Rectifier Feed, Common Battery, IOM Configuration 6−14 EATON Powerware 164201701 Rev 2 www.powerware.com ®...

  • Page 109: Figure 6-13. Plus 1 Ups System – Common Rectifier Feed, Separate Battery, Iom Configuration

    DO NOT install both a source neutral and a bonding jumper. Figure 6-13. Plus 1 UPS System – Common Rectifier Feed, Separate Battery, IOM Configuration 6−15 EATON Powerware 164201701 Rev 2 www.powerware.com ®...

  • Page 110: Figure 6-14. Ups System – Separate Rectifier Feed, Separate Battery, Dual-Feed Configuration

    DO NOT install both a source neutral and a bonding jumper. Figure 6-14. UPS System – Separate Rectifier Feed, Separate Battery, Dual-Feed Configuration 6−16 EATON Powerware 164201701 Rev 2 www.powerware.com ®...

  • Page 111: Figure 6-15. Plus 1 Ups System – Separate Rectifier Feed, Separate Battery, Dual-Feed Configuration

    DO NOT install both a source neutral and a bonding jumper. Figure 6-15. Plus 1 UPS System – Separate Rectifier Feed, Separate Battery, Dual-Feed Configuration 6−17 EATON Powerware 164201701 Rev 2 www.powerware.com ®...

  • Page 112: Figure 6-16. Ups System – Separate Rectifier Feed, Separate Battery, Iom Configuration

    DO NOT install both a source neutral and a bonding jumper. Figure 6-16. UPS System – Separate Rectifier Feed, Separate Battery, IOM Configuration 6−18 EATON Powerware 164201701 Rev 2 www.powerware.com ®...

  • Page 113: Figure 6-17. Plus 1 Ups System – Separate Rectifier Feed, Separate Battery, Iom Configuration

    DO NOT install both a source neutral and a bonding jumper. Figure 6-17. Plus 1 UPS System – Separate Rectifier Feed, Separate Battery, IOM Configuration 6−19 EATON Powerware 164201701 Rev 2 www.powerware.com ®...

  • Page 114: Figure 6-18. Simplified Dual−Feed Ups With Maintenance Bypass Panel

    (BIB) is installed in the maintenance bypass and a single−feed UPS is being installed, a single feed to the maintenance bypass is acceptable for supplying both the UPS and the bypass. Figure 6-18. Simplified Dual−Feed UPS with Maintenance Bypass Panel 6−20 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 115: Multiple Ups Distributed Bypass System

    UPMs online than required to support the load. 6.4.1 Multiple UPS Parallel System Modes Similar to the single UPS system, the Powerware 9395 UPS parallel system supports a critical load in three different modes of operation. The standard operation modes are: In Normal mode, the paralleled UPMs supply the critical load with clean, filtered power.

  • Page 116: Normal Mode – Distributed Bypass

    Breakers Closed Output to Main Power Flow Critical Load Open Figure 6-19. Path of Current through the UPSs in Normal Mode – Distributed Bypass 6−22 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 117: Bypass Mode – Distributed Bypass

    Breakers Closed Output to Main Power Flow Critical Load Open Figure 6-20. Path of Current through the UPSs in Bypass Mode – Distributed Bypass 6−23 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 118: Battery Mode – Distributed Bypass

    The UPSs remain in this operating mode until the input power to the rectifier is again within the specified voltage or frequency acceptance windows. 6−24 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 119: Figure 6-21. Path Of Current Through The Upss In Battery Mode – Distributed Bypass

    6−25 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 120: Multiple Ups Distributed Bypass System Oneline Configurations

    Figure 6-23 on page 6−28 9395−550/500 2+1 and 3+0 Configurations 9395−550/550 9395−550/450 Multiple UPS – Distributed Bypass Figure 6-24 on page 6−29 9395−550/500 3+1 and 4+0 Configurations 9395−550/550 6−26 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 121: Figure 6-22. Typical Distributed Bypass System (1+1 And 2+0 Configurations)

    DO NOT install both a source neutral and a bonding jumper. Figure 6-22. Typical Distributed Bypass System (1+1 and 2+0 Configurations) 6−27 EATON Powerware 164201701 Rev 2 www.powerware.com ®...

  • Page 122: Figure 6-23. Typical Distributed Bypass System (2+1 And 3+0 Configurations)

    DO NOT install both a source neutral and a bonding jumper. Figure 6-23. Typical Distributed Bypass System (2+1 and 3+0 Configurations) 6−28 EATON Powerware 164201701 Rev 2 www.powerware.com ®...

  • Page 123: Figure 6-24. Typical Distributed Bypass System (3+1 And 4+0 Configurations)

    DO NOT install both a source neutral and a bonding jumper. Figure 6-24. Typical Distributed Bypass System (3+1 and 4+0 Configurations) 6−29 EATON Powerware 164201701 Rev 2 www.powerware.com ®...
  • Page 124 UNDERSTANDING UPS OPERATION This page intentionally left blank. 6−30 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 125: Ups Operating Instructions

    Control Panel AC Input Breaker CB1 (Optional) (Not available with separate rectifier feed option) ISBM UPM 1 UPM 2 Figure 7-1. UPS Controls and Indicators 7−1 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 126: Circuit Breakers

    The following paragraphs describe using the UPS control panel to monitor the UPS. See paragraph 7.3 for use of the operational controls. When the unit powers up, the screen displays the Eaton | Powerware logo as shown in Figure 7-2. To advance to the Main Menu and Mimic screen, press any control panel pushbutton once.

  • Page 127: Status Indicators

    LCD in the UPS status area. This message is also written to the Active Events Log and may be added to the History Log. The messages are divided into four categories: alarms, notices, status, and commands. 7−3 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 128: Using The Lcd And Pushbuttons

    Control UPS operation (see paragraphs 7.2.7 and 7.2.8) After approximately 30 minutes, the display screen darkens. To restore the screen, press any pushbutton once. 7−4 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 129: Using The Menu

    02 / 25 / 2004 INPUT BATT STSW OUTPUT BYPASS CONTROLS LOAD OFF EVENTS METERS SETUP Figure 7-4. Main Menu and Mimic Screen (Normal Mode) 7−5 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 130: Display Menu Operation

    The Battery screen displays the battery voltage (Vdc), the battery current (Idc), the minutes of Battery – UPM battery time remaining, and battery temperature. Battery temperature must be set up by an authorized Eaton Customer Service Engineer. When battery life decreases to less than 20%, Check Battery is displayed. Statistics The Statistics screen displays the hours on line and the total kW hours used.
  • Page 131 YES. To complete the save function and return to the System Setup screen, select the return arrow pushbutton 7−7 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 132: System Status Screen And Controls

    For detailed information about using the System Controls, see paragraph 7.3. SYSTEM STATUS SHUTDOWN BYPASS AVAILABLE MAINTENANCE BYPASS CHARGER UPM: OFFLINE CONTROLS Figure 7-5. Typical System Status Screen 7−8 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...
  • Page 133 Turns the battery charger on. Charger Off Turns the battery charger off. NOTE The Energy Saver mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer 7−9 EATON Powerware 164201701 Rev 2 www.powerware.com ®...

  • Page 134: Load Off Screen

    The System Status CONTROLS screen is displayed. On the System Status screen, verify the UPS status is SHUTDOWN and the UPM status is OFFLINE. 7−10 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 135: Starting The Ups In Bypass Mode

    If the UPS contains input breaker CB1, close input breaker CB1. Close the door and secure the latch. Observe the UPS control panel becoming active, indicating logic power. 7−11 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 136: Starting The Upms

    UPM 1 Control Command screen is displayed. 14. On the UPM 1 Control Command screen, select UPM ON 15. Press the pushbutton on the UPM 1 Command menu bar. SELECT 7−12 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 137: Starting A Single Upm

    Observe the UPS control panel becoming active, indicating logic power. Press the pushbutton on the main menu bar. The System Status CONTROLS screen is displayed. 7−13 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 138: Transfer From Normal To Bypass Mode

    System Status menu bar. The Bypass CONTROLS Control Command screen is displayed. On the Bypass Control Command screen, select GO TO BYPASS 7−14 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 139: Transfer From Bypass To Normal Mode

    7.3.7 Transfer from Normal to Energy Saver Mode To transfer the critical load to Energy Saver mode: NOTE The Energy Saver mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. Press the pushbutton on the main menu bar.

  • Page 140: Transfer From Energy Saver To Normal Mode

    7.3.9 Transfer from Normal to High Alert Mode To transfer the critical load to High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. Press the pushbutton on the main menu bar.

  • Page 141: Transfer From High Alert To Normal Mode

    7.3.10 Transfer from High Alert to Normal Mode To transfer the critical load to Normal mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. Press the pushbutton on the main menu bar. The System Status CONTROLS screen is displayed.

  • Page 142: Transfer From Energy Saver To Bypass Mode

    7.3.13 Transfer from Bypass to High Alert Mode To transfer the critical load to High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. Press the pushbutton on the main menu bar.

  • Page 143: Transfer From High Alert To Bypass Mode

    7.3.14 Transfer from High Alert to Bypass Mode To transfer the critical load to Bypass mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. Press the pushbutton on the main menu bar. The System Status CONTROLS screen is displayed.

  • Page 144: Transfer From High Alert To Energy Saver Mode

    To transfer the critical load to Energy Saver mode: NOTE The High Alert and Energy Saver mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. Press the pushbutton on the main menu bar. The System Status CONTROLS screen is displayed.

  • Page 145: Single Upm Shutdown

    On the System Status screen, select the command. The UPS Control Command screen screen is displayed. On the UPS Control Command screen, select the UPM to restart. 7−21 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 146: Ups And Critical Load Shutdown

    Control Command screen is displayed. On the Charger Control Command screen, select CHARGER ON Press the pushbutton on the Charger Command menu bar. SELECT 7−22 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 147: Using The Ups Load Off Pushbutton Or Command

    The System Status CONTROLS screen is displayed. On the System Status screen, select either the or the command. BYPASS 7−23 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...
  • Page 148 7.3.1 on page 7−10 or 7.3.2 on page 7−11. W A R N I N G Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened. 7−24 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 149: Using The Remote Emergency Power−Off Switch

    NOTE The following instructions are for the Eaton−supplied REPO switch. If a customer−supplied REPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch.

  • Page 150: Multiple Ups Distributed Bypass Operation

    UPS is in Bypass mode. If Auto Bypass is not enabled, the UPS outputs remain off until the UPSs transfer to Normal mode. 7−26 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 151: Starting The Distributed Bypass System In Bypass Mode

    11. On the System Status screen, select the command. BYPASS 12. Press the pushbutton on the System Status menu bar. The Bypass CONTROLS Control Command screen is displayed. 7−27 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 152: Starting The Ups Upms

    The UPM 1 rectifier and inverter turn on. If the Inherent Redundancy option is enabled, a loss of redundancy alarm will be issued. Silence the alarm and continue to Step 17. 7−28 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 153: Starting A Single Upm

    11. On the System Status screen, select the command. The UPS Control Command screen screen is displayed. 12. On the UPS Control Command screen, select the UPM to start. 7−29 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 154: Transfer From Normal To Bypass Mode

    BYPASS UPM status indicates READY. The power module remains on. W A R N I N G Power is present inside the UPS cabinet. 7−30 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 155: Transfer From Normal To Energy Saver Mode

    Transfer from Normal to Energy Saver Mode To transfer the critical load to Energy Saver mode: NOTE The Energy Saver mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. On any UPS, press the pushbutton on the main menu bar.

  • Page 156: Transfer From Normal To High Alert Mode

    Transfer from Normal to High Alert Mode To transfer the critical load to High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. On any UPS, press the pushbutton on the main menu bar.

  • Page 157: Transfer From Bypass To Energy Saver Mode

    Transfer from High Alert to Normal Mode To transfer the critical load to Normal mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. On any UPS, press the pushbutton on the main menu bar.

  • Page 158: Transfer From Bypass To High Alert Mode

    Transfer from Bypass to High Alert Mode To transfer the critical load to High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. On any UPS, press the pushbutton on the main menu bar.

  • Page 159: Transfer From Energy Saver To High Alert Mode

    Transfer from High Alert to Bypass Mode To transfer the critical load to Bypass mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. On any UPS, press the pushbutton on the main menu bar.

  • Page 160: Transfer From Normal To Bypass Mode And Shut Down All Upms

    To transfer the critical load to Energy Saver mode: NOTE The High Alert and Energy Saver mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. On any UPS, press the pushbutton on the main menu bar. The System CONTROLS Status screen is displayed.

  • Page 161: Single Upm Restart

    The System Status CONTROLS screen is displayed. On the System Status screen, select the command. The UPS Control Command screen screen is displayed. 7−37 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 162: Single Ups Shutdown Using Load Off

    NOTE Load Off will turn off only the UPS being shut down. The remaining UPSs will remain online suppling power to the critical load. 7−38 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 163: Single Ups Shutdown Using Upm Shutdown

    UPM 1 Press the pushbutton on the UPS Control Command menu bar. CONTROLS 10. On the UPM 1 Control Command screen, select UPM OFF 7−39 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 164: Single Ups Restart

    On the System Status screen, verify the UPS status is SHUTDOWN and the UPM status is SHUTDOWN. Close the battery breaker for the UPS being restarted. 10. Verify no alarms are active on UPS being restarted. 7−40 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 165: Ups And Critical Load Shutdown

    If the UPSs contain input breakers (CB1), open all UPS input breakers. Open the input and bypass feeder circuit breakers on all UPSs . 7−41 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 166: Charger Control

    When LOAD OFF is selected and held for three seconds, the input, output, battery, and bypass backfeed contactors open, and the power module is turned off on the UPS. 7−42 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...
  • Page 167 7.4.1 on page 7−26 or 7.4.2 on page 7−27. W A R N I N G Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened. 7−43 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 168: Using The Remote Emergency Power−Off Switch

    NOTE The following instructions are for the Eaton−supplied REPO switch. If a customer−supplied REPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch.

  • Page 169: Communication

    Chapter 8 Communication Figure 8Table 8 This chapter describes the communication features of the Powerware 9395 UPS and provides information about connecting hardware and using Terminal mode. For terminal wiring information, see paragraph 3.2.3 on page 3−16 and paragraph 4.7 on page 4−16.

  • Page 170: Enotify Service

    Powerware 9395 UPS: Proactive monitoring, called Anomaly Detection, automatically analyzes the status of the Powerware 9395 UPS on a daily basis. All data gathered from the unit, current and historical, is analyzed at the Customer Reliability Center (CRC) for trending issues.

  • Page 171: Powerware Lansafe Power Management Software

    ConnectUPS Card. The eNotify Service runs on common protocols and transport mechanisms, making the connectivity between the Powerware 9395 UPS and the Powerware Remote Monitoring servers easy to set up. By using common e−mail transport mechanism, you do not have to open your network to proprietary or potentially unsecure protocols and transports.

  • Page 172: Terminal Mode

    See paragraph 7.2 on page 7−2, Using the Control Panel," for instructions on navigating the control panel. 8−4 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 173: Event History Log

    If a port is operating in Terminal mode and is connected to a computer, you can press [Esc] [H] to print the entire log with a firmware version header. The log in Terminal mode is always in English. 8−5 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 174: Figure 8-2. Sample Event History Log

    COMMUNICATION MODEL: POWERWARE 9395 CTO: TF12710000000 SERIAL: MCU DSP: 70.81.14 MCU BOOTLOADER: 80.40 MCU PLD: 1.00 PMF 1 DSP: 80.81.14 PMF 1 BOOTLOADER: 80.40 PMF 1 PLD: 1.00 XSLOT CAN BRIDGE: 0.00 CSB DSP: 70.81.14 CSB BOOTLOADER: 1.12 DISPLAY: 1.06 TIME: 19:17:16 DATE: 03/23/2099 03/16/2099 21:25:20.355 S138: CONTROL POWER ON (PM1)

  • Page 175: Building Alarm Monitoring

    RMP II contains backlit status indicators and a local horn. The RMP II can be flush-mounted or surface-mounted on a desktop, or secured to a wall. Figure 8-3 shows an RMP II. Figure 8-3. Remote Monitor Panel II 8−7 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...
  • Page 176 The UPS is preparing to shut down because the UPS is in Battery mode and the DC voltage is approaching its low limit. This indicator is accompanied by a horn. 8−8 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 177: Relay Interface Module Ii

    Contacts are closed when approximately two minutes of battery time is remaining before the critical load is lost. UTILITY FAILURE Pins 6 and 15 Contacts are closed when Utility Failure is detected. 8−9 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 178: Supervisory Contact Module Ii

    BYPASS NOT AVAILABLE TB2-10 through TB2-12 ON BATTERY TB2-13 through TB2-15 UPS ALARM TB2-16 through TB2-18 ON BYPASS TB2-19 through TB2-21 SHUTDOWN IMMINENT TB2-22 through TB2-24 8−10 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 179: Ups Maintenance

    Eaton service representative. If the string requires service, refer to the battery manufacturer’s operating manual for instructions on battery maintenance or contact an Eaton service representative. Observe these precautions when working on or around batteries: Remove watches, rings, or other metal objects.

  • Page 180: Performing Preventive Maintenance

    Check the UPS air filters (located behind the front panels) and wash or replace as necessary. See Figure 9-1 for filter locations. The ISBM filter sizes are 12" 20" 0.25" and the UPM filter sizes are 20" 44" 0.25". Contact an Eaton service representative for a replacement filter. To remove the filters: a.

  • Page 181: Figure 9-1. Ups Filter Locations

    If the UPS is a Plus 1 model, check the Field Installed UPM (FI−UPM) air filter (located behind the front panel) and wash or replace as necessary. See Figure 9-2 for the filter location. The FI−UPM filter size is 20" 44" 0.25". Contact an Eaton service representative for replacement filter. To remove the filter: a.

  • Page 182: Periodic Maintenance

    ANNUAL Maintenance Annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system. Contact an Eaton service representative for more information about service offerings. 9−4 EATON Powerware 164201701 Rev 2 www.powerware.com ®...

  • Page 183: Battery Maintenance

    Maintenance Training A basic training course, available from Eaton Corporation, gives you a competent working knowledge of the UPS system operation and teaches you how to perform first level corrective maintenance. For more information about training and other services, contact the Eaton Help Desk for Powerware products (see page 1−10).
  • Page 184 UPS MAINTENANCE This page intentionally left blank. 9−6 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...

  • Page 185: Product Specifications

    The UPS is housed in a free-standing cabinet with safety shields behind the door and front panels. The UPS is available in 50 or 60 Hz with various output power ratings. Models Power Rating Frequency Powerware 9395−550/450 450 kVA 50/60 Hz Powerware 9395−550/500 500 kVA 50/60 Hz Powerware 9395−550/550...

  • Page 186: Ups Output

    Meets IEC 801-2 specifications. Withstands up to 25 kV pulse Immunity without damage and with no disturbance or adverse effect to the critical load. 10−2 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...
  • Page 187 Powerware−built battery cabinets (individually and collectively, the "Warranted Items") are free from defects in material and workmanship. If, in the opinion of Eaton, a Warranted Item is defective and the defect is within the terms of this Warranty, Eaton’s sole obligation will be to repair or replace such defective item (including by providing service, parts, and labor, as applicable), at the option of Eaton.
  • Page 188 WARRANTY This page intentionally left blank. W−2 EATON Powerware 164201701 Rev 2 www.powerware.com ® 9395 UPS (450–550 kVA) Installation and Operation Manual...
  • Page 190 *1642017012* 164201701 2...

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