Eaton 9395 UPS Installation And Operation Manual
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Eaton 9395 UPS Installation And Operation Manual

450–825 kva powerware series
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Powerware Series
®
Eaton 9395 UPS, Plus 1 UPS, and 825/550 UPS
450–825 kVA
Installation and Operation Manual
For use with Two UPM (450–550 kVA), Three UPM (650–825 kVA), and
Plus 1 (650–825 kVA) UPS Models

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  • Page 1 Powerware Series ® Eaton 9395 UPS, Plus 1 UPS, and 825/550 UPS 450–825 kVA Installation and Operation Manual For use with Two UPM (450–550 kVA), Three UPM (650–825 kVA), and Plus 1 (650–825 kVA) UPS Models...
  • Page 3 Powerware Series ® Eaton 9395 UPS, Plus 1 UPS, and 825/550 UPS 450–825 kVA Installation and Operation Manual For use with Two UPM (450–550 kVA), Three UPM (650–825 kVA), and Plus 1 (650–825 kVA) UPS Models...

  • Page 4: Important Safety Instructions

    National Fire Protection Association, Inc. All other trademarks are property of their respective companies. ECopyright 2008–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.

  • Page 5: Table Of Contents

    ................4-23 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
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  • Page 9 ............Figure 1‐2. Eaton 9395 Plus 1 UPS (650–825 kVA) with the Field Installed UPM .
  • Page 10 ................6-11 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
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  • Page 12 ..............viii 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 13: Introduction

    Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.

  • Page 14: Figure 1-1. Eaton 9395 Three Upm Ups (650-825 Kva)

    Figure 1‐1. Eaton 9395 Three UPM UPS (650–825 kVA) ISBM or IOM SECTION UPM SECTION FI-UPM Figure 1‐2. Eaton 9395 Plus 1 UPS (650–825 kVA) with the Field Installed UPM 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 15: Figure 1-3. Eaton 9395-825/550 Two Upm Ups (450-550 Kva)

    Figure 1‐3. Eaton 9395-825/550 Two UPM UPS (450–550 kVA) ISBM or IOM SECTION UPM SECTION Figure 1‐4. Eaton 9395-825/550 Two UPM UPS with the Field Installed UPM (450–825 kVA) 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 16: Ups Standard Features

    Power Management Software LanSafe Power Management Software is bundled as part of the Software Suite CD ® shipped with the UPS. See Chapter 8, “Communication,” for additional information. 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 17: Options And Accessories

    1.2.1 Field Installed UPM A Field Installed UPM (FI-UPM) provides upgradability for the Eaton 9395 825/550 two UPM UPS. The FI-UPM may be installed at any time in the future when power needs change. The module cabinet is installed on the left side of the ISBM section and is wired directly to the UPS.

  • Page 18: Input Output Module Configuration

    1.2.8 Inherent Redundancy To deliver greater reliability, the Eaton 9395 UPS can be configured by an authorized Eaton Customer Service Engineer for inherent redundancy. When configured, the UPS automatically becomes redundant if the load is at or below the capacity of the UPMs minus the capacity of one UPM.

  • Page 19: Variable Module Management System And High Alert Modes

    A ConnectUPS -X Web/SNMP Card is required in an X-Slot communication bay. An optional Environmental Monitoring Probe (EMP) is required for temperature/humidity monitoring. See Chapter 8, “Communication,” for additional information on monitoring and communication features. 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 20: Battery System

    825 kVA ISBM, three UPM, Continuous Static Switch (CSS) 825 kVA ISBM, four UPM (Plus 1), CSS 825 kVA IOM, three UPM 825 kVA IOM, four UPM (Plus 1) 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 21: Using This Manual

    INTRODUCTION Using This Manual This manual describes how to install and operate the Eaton 9395 450–825 kVA UPS. Read and understand the procedures described in this manual to ensure trouble-free installation and operation. In particular, be thoroughly familiar with the REPO procedure (see paragraph 7.3.25 on page 7-29).

  • Page 22: Symbols, Controls, And Indicators

    (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center. For More Information Refer to the Eaton 9390 and 9395 Sync Control Installation and Operation Manual for the following additional information: Installation instructions, including site preparation, planning for installation, and wiring and safety information.

  • Page 23: Getting Help

    A question this manual does not answer Please call the Help Desk at: 1-800-843-9433 1-919-870-3028 United States: 1-800-461-9166 ext 260 Canada: Call your local service representative All other countries: 1-11 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 24 INTRODUCTION This page intentionally left blank. 1-12 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 25: Safety Warnings

    Keep the UPS door closed and front panels installed to ensure proper cooling airflow and to protect personnel from dangerous voltages inside the unit. Do not install or operate the UPS system close to gas or electric heat sources. 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 26 Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements en vigueur dans votre localité. Ne jamais jeter les batteries au feu. L'exposition aux flammes risque de les faire exploser. 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 27: Section I - Installation

    Section I Installation 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 28 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 29: Ups Installation Plan And Unpacking

    Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.
  • Page 30 914.4 mm (36”) working space From Back of Cabinet None Required From Right Side of 152.4 mm (6”) working space Cabinet From Left Side of Cabinet None Required 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 31 400/400 159 (40124) Eaton 9395-825/825 825 kVA (IOM) 480/480 161 (40530) NOTE MSS = Momentary Static Switch; CSS = Continuous Static Switch; IOM = Input Output Module 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 32: Figure 3-1. Ups Cabinet Dimensions - Three Upm (Front View)

    Dimensions are in millimeters [inches]. Figure 3‐1. UPS Cabinet Dimensions – Three UPM (Front View) Dimensions are in millimeters [inches]. Figure 3‐2. UPS Cabinet Dimensions – Two UPM (Front View) 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 33: Figure 3-3. Ups Cabinet Dimensions (Right Side View)

    UPS INSTALLATION PLAN AND UNPACKING Figure 3‐3. UPS Cabinet Dimensions (Right Side View) Dimensions are in millimeters [inches]. Figure 3‐4. ISBM Section Dimensions (Front View) 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 34: Figure 3-5. Upm Section Dimensions - Three Upm (Front View)

    Dimensions are in millimeters [inches]. Figure 3‐5. UPM Section Dimensions – Three UPM (Front View) Dimensions are in millimeters [inches]. Figure 3‐6. UPM Section Dimensions – Two UPM (Front View) 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 35: Figure 3-7. Isbm Section Dimensions (Top View)

    UPS INSTALLATION PLAN AND UNPACKING Front Dimensions are in millimeters [inches]. Figure 3‐7. ISBM Section Dimensions (Top View) Front Dimensions are in millimeters [inches]. Figure 3‐8. ISBM Section Dimensions (Bottom View) 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 36: Figure 3-9. Upm Section Dimensions - Three Upm (Top View)

    Dimensions are in millimeters [inches]. Figure 3‐9. UPM Section Dimensions – Three UPM (Top View) Front Dimensions are in millimeters [inches]. Figure 3‐10. UPM Section Dimensions – Two UPM (Top View) 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 37: Figure 3-11. Isbm Section Center Of Gravity - Momentary Static Switch

    Figure 3‐11. ISBM Section Center of Gravity – Momentary Static Switch Dimensions are in millimeters [inches]. Figure 3‐12. ISBM Section Center of Gravity – Continuous Static Switch 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 38: Figure 3-13. Upm Section Center Of Gravity - Three Upm

    Dimensions are in millimeters [inches]. Figure 3‐13. UPM Section Center of Gravity – Three UPM Dimensions are in millimeters [inches]. Figure 3‐14. UPM Section Center of Gravity – Two UPM 3-10 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 39: Figure 3-15. Remote Epo Switch Dimensions

    The bypass feed into this equipment uses three or four wires. The rectifier feed into this equipment uses three wires. The phases must be symmetrical about ground (from a Wye source) for proper equipment operation. 3-11 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 40 A Field Installed UPM (FI-UPM) is always designated as UPM 4. The Eaton 9395-825/550 two UPM UPS is upgradable to a fully rated 825 kVA with the addition of the FI-UPM. Because of this future upgradability, the UPS wire and external overcurrent protection ratings listed in the following tables are specified for 825 kVA.
  • Page 41 Because of the future upgradability to a fully rated 825 kVA UPS with the addition of the FI-UPM, the UPS wiring is specified for 825 kVA in Table 3‐6 and Table 3‐7. Wire sizes listed are for copper wiring only. 3-13 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 42 UPS INSTALLATION PLAN AND UNPACKING Table 3‐4. Input/Output Ratings and External Wiring Requirements for the Three UPM Eaton 9395-825/650, 9395-825/750, and 9395-825/825 – Common Battery Units Rating 50/60 Hz Basic Unit Rating Input and Output Voltage Volts 400/400 480/480 400/400...
  • Page 43 UPS INSTALLATION PLAN AND UNPACKING Table 3‐5. Input/Output Ratings and External Wiring Requirements for the Three UPM Eaton 9395-825/650, 9395-825/750, and 9395-825/825 – Separate Battery Units Rating 50/60 Hz Basic Unit Rating Input and Output Voltage Volts 400/400 480/480 400/400...
  • Page 44 UPS INSTALLATION PLAN AND UNPACKING Table 3‐6. Input/Output Ratings and External Wiring Requirements for the Two UPM Eaton 9395-825/450, 9395-825/500, and 9395-825/550 – Common Battery Units Rating 50/60 Hz Basic Unit Rating Input and Output Voltage Volts 400/400 480/480 400/400...
  • Page 45 UPS INSTALLATION PLAN AND UNPACKING Table 3‐7. Input/Output Ratings and External Wiring Requirements for the Two UPM Eaton 9395-825/450, 9395-825/500, and 9395-825/550 – Separate Battery Units Rating 50/60 Hz Basic Unit Rating Input and Output Voltage Volts 400/400 480/480 400/400...
  • Page 46 UPS (see Table 3‐5 or Table 3‐7). Table 3‐8. Separate Rectifier Input UPM Ratings and External Wiring Requirements for the Three UPM Eaton 9395-825/650, 9395-825/750, and 9395-825/825 and the Two UPM Eaton 9395-825/450, 9395-825/500, 9395-825/550 – Separate Battery...
  • Page 47 Figure 4‐10 through Figure 4‐17 starting on page 4-14 show the location of the intercabinet power cable terminals inside the UPS. Table 3‐9. UPS Intercabinet Power Cable Terminations for the Three UPM Eaton 9395-825/650, 9395-825/750, and 9395-825/825 and the Two UPM Eaton 9395-825/450, 9395-825/500, 9395-825/550...
  • Page 48 Figure 4‐25 through Figure 4‐33 starting on page 4-31 show the location of the power cable terminals inside the UPS. Table 3‐11. UPS External Power Cable Terminations for the Three UPM Eaton 9395-825/650, 9395-825/750, and 9395-825/825 and the Two UPM Eaton 9395-825/450, 9395-825/500, 9395-825/550...
  • Page 49 Thomas & Betts TBM14M Die Set Thomas & Betts 15506 Table 3‐14. Separate Rectifier Input UPM Power Cable Terminations for the Three UPM Eaton 9395-825/650, 9395-825/750, and 9395-825/825 and the Two UPM Eaton 9395-825/450, 9395-825/500, 9395-825/550 Tightening Torque Terminal Function Terminal...
  • Page 50 AC Input to Bypass and Output (Four Wire) (A, B, C, Ground) AC Input to Bypass and Output (Five Wire) (A, B, C, Neutral, Ground) Battery See Note 1 (Positive, Negative, Ground) 3-22 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 51 NOTE 2 Because of the future upgradability to a fully rated 825 kVA UPS with the addition of the FI-UPM, these conduit sizes are specified for an 825kVA UPS. NOTE 3 Bypass conduit data is not applicable to IOM configurations. 3-23 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 52 NOTE Because of the future upgradability to a fully rated 825 kVA UPS with the addition of the FI-UPM, these breaker sizes are specified for an 825 kVA UPS. 3-24 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 53 Recommended disconnect size is based on a maximum full load discharge time less than 3 hours. For longer discharge times a larger disconnect may be required. 3-25 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 54 The battery wiring used between the battery and the UPS should not allow a voltage drop of more than 1% of nominal DC voltage at rated battery current. 3-26 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 55: Ups System Interface Wiring Preparation

    A jumper wire must be connected between pins 1 and 2 on TB1, if the normally‐closed REPO contact is not used. REPO wiring should be a minimum of 22 AWG and a maximum of 14 AWG. 3-27 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 56: Distributed Bypass Power Wiring Preparation

    With dual auxiliary MOBs, one UPM can be bypassed while the remaining UPMs support the load as long as the remaining UPMs have the capacity to do so. 3-28 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 57: Inspecting And Unpacking The Ups Cabinets

    Carefully inspect the outer packaging for evidence of damage during transit. C A U T I O N Do not install a damaged cabinet. Report any damage to the carrier and contact an Eaton service representative immediately. NOTE For the following step, verify that the forklift or pallet jack is rated to handle the weight of the cabinet (see Table 3‐1 on page 3-2 for cabinet weight).

  • Page 58: Figure 3-16. Ups Cabinet As Shipped On Pallet (Isbm Section)

    Inspect the contents for any evidence of physical damage, and compare each item with the Bill of Lading. If damage has occurred or shortages are evident, contact an Eaton service representative immediately to determine the extent of the damage and its impact on further installation.

  • Page 59: Figure 3-17. Ups Cabinet As Shipped On Pallet (Upm Section - Three Upm)

    UPS INSTALLATION PLAN AND UNPACKING Figure 3‐17. UPS Cabinet as Shipped on Pallet (UPM Section – Three UPM) 3-31 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 60: Figure 3-18. Ups Cabinet As Shipped On Pallet (Upm Section - Two Upm)

    UPS INSTALLATION PLAN AND UNPACKING Figure 3‐18. UPS Cabinet as Shipped on Pallet (UPM Section – Two UPM) 3-32 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 61: Ups System Installation

    End forklift slots may be used for minor positioning if the forks are kept in a horizontal position with no upward angling. If these instructions are not followed, damage to the wiring channel and wiring will occur. 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 62: Figure 4-1. Removing The Isbm Section Left Side Shipping Bracket

    Figure 4‐6). Remove the right side shipping bracket. Front Door Pallet Shipping Bracket Bolts Shipping Bracket Left Side Shipping Bolts Bracket Figure 4‐1. Removing the ISBM Section Left Side Shipping Bracket 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 63: Figure 4-2. Removing The Isbm Section Right Side Shipping Bracket

    Carefully lower the cabinet until the cabinet base contacts the floor. Repeat Steps 2 through 6 for the remaining cabinet. Proceed to paragraph 4.3. 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 64: Figure 4-3. Removing The Three Upm Section Left Side Shipping Bracket

    UPM Removable Front Panels Pallet Shipping Bracket Bolts Wireway Panel Shipping Bracket Left Side Shipping Bolts Bracket Figure 4‐3. Removing the Three UPM Section Left Side Shipping Bracket 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 65: Figure 4-4. Removing The Three Upm Section Right Side Shipping Bracket

    UPS SYSTEM INSTALLATION Pallet Shipping Bracket Bolts Right Side Shipping Bracket Shipping Bracket Bolts Figure 4‐4. Removing the Three UPM Section Right Side Shipping Bracket 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 66: Figure 4-5. Removing The Two Upm Section Left Side Shipping Bracket

    UPM Removable Front Panels Pallet Shipping Bracket Bolts Wireway Panel Shipping Bracket Left Side Shipping Bolts Bracket Figure 4‐5. Removing the Two UPM Section Left Side Shipping Bracket 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 67: Figure 4-6. Removing The Two Upm Section Right Side Shipping Bracket

    Retain the hardware for later use. Remove the screws securing the corner channel and remove the channel (see Figure 4‐7). Retain the hardware for later use. 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 68: Figure 4-7. Section Joining (Three Upm Section Shown)

    Reinstall the corner channel (see Figure 4‐7) and secure using the retained hardware. Reinstall the left middle panel (see Figure 4‐7) and secure using the retained hardware. 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 69: Figure 4-8. Isbm And Upm Sections Joined (Three Upm Section Shown)

    ISBM and UPM sections. Secure the bracket with the screws from the hardware kit (see Figure 4‐9). 13. Proceed to paragraph 4.4. 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 70: Figure 4-9. Isbm Section To Upm Section Joining Brackets

    Locate the AC and DC input intercabinet power wiring harnesses (long cables labeled xG1, xG2, and xG3). Remove wire ties as necessary and uncoil the cables. 4-10 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 71 NOTE AC output intercabinet power wiring harnesses are supplied attached to the interior left side panel of the UPM section (see Figure 4‐7 on page 4-8). 4-11 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 72 NOTE The 3G4 and 3G4 yellow, orange, brown, and gray AC output intercabinet power wiring harnesses are not supplied with the Eaton 9395-825/550 Two UPM UPS model. 10. Locate the 1G4, 1G5, 2G4, 2G5, 3G4, and 3G5 power wiring harnesses. Remove the front two columns of wire ties securing the cables to facilitate routing cables to the AC Output from UPMs terminals.
  • Page 73 26. If installing a battery system, proceed to paragraph 4.6; otherwise, proceed to Step 27. 27. If installing a tie cabinet or distribution panel for a distributed bypass system, proceed to paragraph 4.7; otherwise, proceed to paragraph 4.8. 4-13 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 74: Figure 4-10. Isbm Section Intercabinet Power Terminal Locations - Common Rectifier Feed, Momentary Static Switch

    DC Input to UPMs + (E4) (See Figure 4‐16 for detail.) Figure 4‐10. ISBM Section Intercabinet Power Terminal Locations – Common Rectifier Feed, Momentary Static Switch 4-14 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 75: Figure 4-11. Isbm Section Input Power Terminal Detail - Common Rectifier Feed, Momentary Static Switch

    NOTE On a UPS configured as an Input Output Module (IOM), UPM input wiring terminations are the same as an ISBM configuration. Figure 4‐11. ISBM Section Input Power Terminal Detail – Common Rectifier Feed, Momentary Static Switch 4-15 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 76: Figure 4-12. Isbm Section Intercabinet Power Terminal Locations - Common Rectifier Feed, Continuous Static Switch

    DC Input to UPMs + (E4) (See Figure 4‐16 for detail.) Figure 4‐12. ISBM Section Intercabinet Power Terminal Locations – Common Rectifier Feed, Continuous Static Switch 4-16 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 77: Figure 4-13. Isbm Section Input Power Terminal Detail - Continuous Static Switch

    Install the second lug with the raised barrel portion facing the front of the cabinet. Figure 4‐13. ISBM Section Input Power Terminal Detail – Continuous Static Switch 4-17 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 78: Figure 4-14. Isbm Section Intercabinet Power Terminal Locations - Separate Rectifier Feed, Momentary Static Switch

    DC Input to UPMs + (E4) (See Figure 4‐16 for detail.) Figure 4‐14. ISBM Section Intercabinet Power Terminal Locations – Separate Rectifier Feed, Momentary Static Switch 4-18 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 79: Figure 4-15. Isbm Section Input Power Terminal Detail - Separate Rectifier Feed, Momentary Static Switch

    NOTE On a UPS configured as an Input Output Module (IOM), UPM input wiring terminations are the same as an ISBM configuration. Figure 4‐15. ISBM Section Input Power Terminal Detail – Separate Rectifier Feed, Momentary Static Switch 4-19 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 80: Figure 4-16. Isbm Section Battery Input Power Terminal Detail

    Install the second lug with the raised barrel portion facing the front of the cabinet. Figure 4‐17. ISBM Section Output Power Terminal Detail 4-20 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 81: Figure 4-18. Ups Intercabinet Interface Harness Locations

    P51, and P70 Harnesses Location of RJ-45 Coiled CAN Cable ISBM Section Right Side View UPM Section Left Side View Figure 4‐18. UPS Intercabinet Interface Harness Locations 4-21 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 82: Figure 4-19. Pl1 Interface Board Location

    ISBM Section Right Side Inside View Figure 4‐19. Pl1 Interface Board Location Pl1 Interface Board J39 Inverter CAN Connector Figure 4‐20. J39 Location on Pl1 Interface Board 4-22 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 83: Field Installed Upm Installation

    If installing a Plus 1 model or adding the FI-UPM to an 825/550 model, install the FI-UPM using the instructions in the Eaton 9395 Field Installed UPM Mechanical Installation Manual, listed in paragraph 1.8 on page 1-10. After the FI-UPM is installed, proceed to paragraph 4.6 if installing a battery system;...

  • Page 84: Hole Barrel Lug Terminations To Bus Bar Installation

    Hex Nut Conical Washer Flat Washer Bus Bar Flat Washer Bolt Head Double Lug Installation Figure 4‐21. Typical Bus Bar Barrel Lug Mounting – Hardware Assembly Sequence 4-24 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 85: External Power Wiring Installation

    NOTE On a UPS that is configured for separate rectifier inputs, all sources that feed the separate rectifier inputs must be derived from a common ground point. 4-25 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 86 Three UPM Section Front Ventilation Grill Debris Shields (Remove shields before operating system.) Two UPM Section Front Figure 4‐22. ISBM and UPM Section Debris Shields 4-26 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 87 Bottom Entry Conduit Landing for AC Input and Output, and DC Input (Remove panel to drill or punch conduit holes.) Figure 4‐23. ISBM Section Conduit and Wire Entry Locations 4-27 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 88 See paragraph 3.2.2 on page 3-11 for wiring and termination requirements. 15. Proceed to paragraph 4.8.3. 4-28 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 89 NOTE Any difference in wire length will result in decreased capacity of the UPS system while on bypass. For example, a 10% difference between the longest and shortest wire lengths will result in a decrease in bypass capacity of 10%. Figure 4‐24. Distributed Bypass Wire Length 4-29 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 90 NOTE AC Input to Bypass terminals are not applicable to an IOM configuration. Figure 4‐25. ISBM Section Power Terminal Locations – Common Rectifier Feed, Momentary Static Switch 4-30 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 91 NOTE AC Input to Bypass terminals are not applicable to an IOM configuration. Figure 4‐26. ISBM Section Power Terminal Detail AA – Common Rectifier Feed, Momentary Static Switch 4-31 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 92 NOTE AC Input to Bypass terminals are not applicable to an IOM configuration. Figure 4‐27. ISBM Section Power Terminal Locations – Common Rectifier Feed, Continuous Static Switch 4-32 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 93 AC Input to Phase B (E7) UPS Bypass Phase C (E8) Section A–A Figure 4‐28. ISBM Section Power Terminal Detail AA – Common Rectifier Feed, Continuous Static Switch 4-33 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 94 NOTE AC Input to Bypass terminals are not applicable to an IOM configuration. Figure 4‐29. ISBM Section Power Terminal Locations – Separate Rectifier Feed, Momentary Static Switch 4-34 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 95 NOTE AC Input to Bypass terminals are not applicable to an IOM configuration. Figure 4‐30. ISBM Section Power Terminal Detail AA – Separate Rectifier Feed, Momentary Static Switch 4-35 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 96 Phase A (E1A) AC Input to Phase B (E2A) UPM 4 (FI-UPM Phase C (E3A) Figure 4‐31. UPM Rectifier Input Power Terminal Block Detail, Momentary Static Switch 4-36 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 97: Battery Power Wiring

    4.8.2, Step 2 on page 4-25. Secure with the retained hardware. Reinstall the left front panel removed in paragraph 4.8.2, Step 1 on page 4-25 and secure with the retained hardware. 4-37 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 98 DC Input from Battery + (E4) Front DC Input from Battery – (E5) Section B–B Figure 4‐32. ISBM Section Power Terminal Detail BB – Common Battery 4-38 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 99 DC Input from Battery – (E5) (UPM 3) (Not used with Two UPM systems.) Section B–B Figure 4‐33. ISBM Section Power Terminal Detail BB – Separate Battery 4-39 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 100: Installing Interface Connections

    X-Slot connections only, proceed to paragraph 4.9.3; otherwise, proceed to Step 10. 10. Reinstall the top internal safety shield panel and secure with the retained hardware. 4-40 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 101 (See Figure 4‐35 page 4-47 for detail.) for detail.) (See Figure 4‐37 on page 4-44 for terminal assignments.) ISBM Figure 4‐34. ISBM Section Interface Terminal Locations 4-41 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 102 Building Alarm 5 Return NOTE “Return“ indicates connection to electronics circuit ground. “Common” indicates connection to common side of isolated relay contact. 4-42 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 103 NOTE Do not directly connect relay contacts to the mains related circuits. Reinforced insulation to the mains is required. NOTE Alarm relay wiring should be a minimum of 22 AWG Figure 4‐36. Typical Alarm Relay Connection 4-43 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 104 NOTE A jumper wire must be connected between pins 1 and 2 on TB1, if the normally-closed REPO contact is not used. Figure 4‐37. Terminal Blocks TB1, TB2, and TB3 Connector Assignments 4-44 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 105: Tb1 Battery Interface Connections

    11. Reinstall the front door removed in Step 3 and secure with the retained hardware. 12. If wiring X-Slot connections, proceed to paragraph 4.9.3; otherwise, proceed to Step 13. 13. Close the door and secure the latch. 4-45 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 106 48 Vdc Battery Shunt Trip − NOTE Battery aux and DC shunt trip wiring should be a minimum of 18 AWG. Figure 4‐39. Typical Battery Interface Connection – Separate Battery System 4-46 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 107: X-Slot Connections

    NOTE When installing external wiring to X-Slot cards, conduit must be installed to the UPS cabinet. When installing internal wiring to X-Slot terminals, route the wiring through the internal opening in the X-Slot communication bay. For installation and setup of an X-Slot card, contact an Eaton service representative (see page 1-11). To install wiring to connections: If not already installed, install the LAN and telephone drops.

  • Page 108: Installing A Repo Switch

    NOTE The REPO switch must be a normally-open or normally-closed latching‐type switch not tied into any other circuits. NOTE This procedure is intended for installing the Eaton-supplied REPO switch. If installing another manufacturer's switch, use this procedure only as a guide.
  • Page 109 REPO switch must be a latching-type switch not tied to any other circuits. NOTE REPO normally-open and normally-closed return terminals are separated on the terminal board but are electrically in common. Figure 4‐42. Normally-Open REPO Switch Wiring 4-49 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 110 REPO switch must be a latching-type switch not tied to any other circuits. NOTE REPO normally-open and normally-closed return terminals are separated on the terminal board but are electrically in common. Figure 4‐43. Normally‐Closed REPO Switch Wiring 4-50 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 111: Installing Options, Accessories, And Distributed Bypass Control Wiring

    Service Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.

  • Page 112: Installation Checklist

    - A ground conductor is properly installed. - Air conditioning equipment is installed and operating correctly. - The area around the installed UPS system is clean and dust‐free. (Eaton recommends that the UPS be installed on a level floor suitable for computer or electronic equipment.) - Adequate workspace exists around the UPS and other cabinets.
  • Page 113 - Pull-chain wiring between the UPS cabinets is properly installed. - Adequate workspace exists around the UPS cabinets, the tie cabinet, and other cabinets. - Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. 4-53 164201725 Rev 4 www.eaton.com/powerquality...
  • Page 114 UPS SYSTEM INSTALLATION Notes _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ 4-54 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 115: Installing Options And Accessories

    Install the Powerware Hot Sync CAN Bridge Card into an open X-Slot communication bay on the front of the UPS. See Figure 4‐34 on page 4-41 and Figure 4‐40 on page 4-47 for X-Slot communication bay locations. 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 116 RIM II (see paragraph 5.4) SCM II (see paragraph 5.5) To locate the appropriate terminals on the Powerware Hot Sync CAN Bridge Card, see Figure 5‐2 and Table 5‐1. 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 117 Alarm Relay NO Normally‐open contact closes when UPS is on bypass. RMP II, RIM II, and SCM II connections. CAN L Can H CAN input for parallel operation. Shield 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 118: Installing Distributed Bypass Control Wiring

    NOTE Setup of the Powerware Hot Sync CAN Bridge Card for parallel operation must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. 12. Reinstall the top internal safety shield panel and secure with the retained hardware.
  • Page 119 (If Installed) (If Installed) J3–8 (L) J3–8 (L) J3–8 (L) J3–8 (L) J3–9 (H) J3–9 (H) J3–9 (H) J3–9 (H) J3–10 (Shield) J3–10 (Shield) J3–10 (Shield) J3–10 (Shield) 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 120 TB2–1 TB2–1 TB2–1 (Pull Chain) (Pull Chain) (Pull Chain) (Pull Chain) TB2–2 TB2–2 TB2–2 TB2–2 (Pull Chain Common) (Pull Chain Common) (Pull Chain Common) (Pull Chain Common) 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 121 NOTE Use twisted-pair wiring between the UPS and MOB AUX contacts. NOTE Always confirm contact operation prior to wiring. Figure 5‐6. Distributed Bypass Pull-Chain Wiring with MOBs 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 122 MOB 2 Aux 2 Com MOB 2 Aux 2 Com MOB 3 Aux 2 Com Pull Chain MOB Common MOB 3 Aux 2 Com MOB 4 Aux 2 Com 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 123: Installing An Optional Remote Monitor Panel Ii

    Figure 5‐8, and Table 5‐5 for the terminal location and wiring information. Close the front door and secure the latch. 10. Restart the UPS. See Chapter 7, “UPS Operating Instructions,” for startup instructions. 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 124 TB1–5 (RDX*) 0.9 (8) Use twisted pair J3–7 (TX) TB1–4 (RDX) 0.9 (8) TB3 Line 0.9 (8) TB3 Neutral 0.9 (8) Ground Terminal 2.7 (24) Maximum 5-10 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 125: Installing An Optional Relay Interface Module Ii

    INSTALLING OPTIONS AND ACCESSORIES NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. 11. To check the operation of the RMP II, ensure that the UPS is supplying the load via inverter or bypass.
  • Page 126 10. Restart the UPS. See Chapter 7, “UPS Operating Instructions,” for startup instructions. NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date.

  • Page 127: Installing An Optional Supervisory Contact Module Ii

    120 Vac Power Ground Terminal Terminal TB2 Customer Supervisory Contact Interface Terminal TB1 Signal Connections from the UPS Figure 5‐10. Supervisory Contact Module II Terminal Location 5-13 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 128 INSTALLING OPTIONS AND ACCESSORIES NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. Install wiring between the SCM II terminal block TB2 and the monitoring equipment.

  • Page 129: Accessory Mounting Dimensions

    Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Figure 5‐12. Remote Monitor Panel II Dimensions 5-15 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 130 Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Figure 5‐13. Relay Interface Module II Dimensions 5-16 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 131 Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Figure 5‐14. Supervisory Contact Module II Dimensions 5-17 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 132 INSTALLING OPTIONS AND ACCESSORIES This page intentionally left blank. 5-18 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 133 Section II Operation 5-19 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 134 5-20 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 135: Understanding Ups Operation

    Understanding UPS Operation Figure UPS System Overview The Eaton 9395 UPS is a continuous-duty, solid‐state, transformerless (at 480 Vac), three-phase, true online system that provides conditioned and uninterruptible AC power to the UPS system's output and critical load. The basic system consists of a rectifier, battery converter, inverter, monitoring/operation control panel, integrated communication server, and digital signal processor (DSP) logic.

  • Page 136: Single Ups

    6.2.1 Modes The Eaton 9395 UPS supports a critical load in five different modes of operation: NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive. In Online mode, the critical load is supplied by the inverter, which derives its power from rectified utility AC power.

  • Page 137: Online Mode

    NOTE On a UPS configured with a Continuous Static Switch (CSS), bypass breaker (CB4) is not present. Figure 6‐2. Path of Current Through the UPS in Online Mode 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 138: Energy Saver System Mode

    UPM is highest when loads are greater than 50% of the system rating. Therefore, with multiple UPMs, a UPS can achieve higher efficiencies for lighter loads. 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 139: Bypass Mode

    The backfeed protection contactor is normally closed, ready to support the static switch unless the bypass input source becomes unavailable. 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 140: Battery Mode

    K5 also opens. The opening of contactors K1 and K5 prevent system voltages from bleeding backwards through the static switch and rectifier snubber components to the utility source. 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 141 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 142: Single Ups Unit System Oneline Configurations

    Rectifier Feed, Separate Battery, IOM Configuration 9395-825/825 9395-825/650 Single Reverse Transfer UPS – Four UPM, Common Figure 6‐19 on page 6-24 9395-825/750 Rectifier Feed, Common Battery, IOM Configuration 9395-825/825 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 143 Figure 6‐28 on page 6-33 9395-825/750 Rectifier Feed, Separate Battery, IOM Configuration 9395-825/825 9395-825/650 Simplified Dual-Feed UPS with Maintenance Bypass Figure 6‐29 on page 6-34 9395-825/750 Panel 9395-825/825 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 144: Momentary Static Switch

    DO NOT install both a source neutral and a bonding jumper. Figure 6‐5. UPS System – Three UPM, Common Rectifier Feed, Common Battery, Dual‐Feed Configuration, Momentary Static Switch 6-10 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 145: Momentary Static Switch

    DO NOT install both a source neutral and a bonding jumper. Figure 6‐6. UPS System – Three UPM, Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Momentary Static Switch 6-11 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 146: Momentary Static Switch

    DO NOT install both a source neutral and a bonding jumper. Figure 6‐7. Plus 1 UPS System – Four UPM, Common Rectifier Feed, Common Battery, Dual‐Feed Configuration, Momentary Static Switch 6-12 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 147: Momentary Static Switch

    DO NOT install both a source neutral and a bonding jumper. Figure 6‐8. Plus 1 UPS System – Four UPM, Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Momentary Static Switch 6-13 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 148 DO NOT install both a source neutral and a bonding jumper. Figure 6‐9. UPS System – Three UPM, Common Rectifier Feed, Common Battery, Dual‐Feed Configuration, Continuous Static Switch 6-14 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 149 DO NOT install both a source neutral and a bonding jumper. Figure 6‐10. UPS System – Three UPM, Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Continuous Static Switch 6-15 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 150: Continuous Static Switch

    DO NOT install both a source neutral and a bonding jumper. Figure 6‐11. Plus 1 UPS System – Four UPM, Common Rectifier Feed, Common Battery, Dual‐Feed Configuration, Continuous Static Switch 6-16 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 151: Continuous Static Switch

    DO NOT install both a source neutral and a bonding jumper. Figure 6‐12. Plus 1 UPS System – Four UPM, Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Continuous Static Switch 6-17 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 152 DO NOT install both a source neutral and a bonding jumper. Figure 6‐13. 825/550 UPS System – Two UPM, Common Rectifier Feed, Common Battery, Dual‐Feed Configuration, Continuous Static Switch 6-18 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 153 DO NOT install both a source neutral and a bonding jumper. Figure 6‐14. 825/550 UPS System – Two UPM, Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Continuous Static Switch 6-19 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 154 DO NOT install both a source neutral and a bonding jumper. Figure 6‐15. 825/550 UPS System – Three UPM, Common Rectifier Feed, Common Battery, Dual‐Feed Configuration, Continuous Static Switch 6-20 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 155 DO NOT install both a source neutral and a bonding jumper. Figure 6‐16. 825/550 UPS System – Three UPM, Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Continuous Static Switch 6-21 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 156 DO NOT install both a source neutral and a bonding jumper. Figure 6‐17. UPS System – Three UPM, Common Rectifier Feed, Common Battery, IOM Configuration 6-22 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 157 DO NOT install both a source neutral and a bonding jumper. Figure 6‐18. UPS System – Three UPM, Common Rectifier Feed, Separate Battery, IOM Configuration 6-23 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 158 DO NOT install both a source neutral and a bonding jumper. Figure 6‐19. Plus 1 UPS System – Four UPM, Common Rectifier Feed, Common Battery, IOM Configuration 6-24 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 159 DO NOT install both a source neutral and a bonding jumper. Figure 6‐20. Plus 1 UPS System – Four UPM, Common Rectifier Feed, Separate Battery, IOM Configuration 6-25 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 160: Momentary Static Switch

    DO NOT install both a source neutral and a bonding jumper. Figure 6‐21. UPS System – Three UPM, Separate Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Momentary Static Switch 6-26 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 161: Momentary Static Switch

    DO NOT install both a source neutral and a bonding jumper. Figure 6‐22. Plus 1 UPS System – Four UPM, Separate Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Momentary Static Switch 6-27 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 162 DO NOT install both a source neutral and a bonding jumper. Figure 6‐23. UPS System – Three UPM, Separate Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Continuous Static Switch 6-28 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 163: Continuous Static Switch

    DO NOT install both a source neutral and a bonding jumper. Figure 6‐24. Plus 1 UPS System – Four UPM, Separate Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Continuous Static Switch 6-29 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 164 DO NOT install both a source neutral and a bonding jumper. Figure 6‐25. 825/550 UPS System – Two UPM, Separate Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Continuous Static Switch 6-30 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 165 DO NOT install both a source neutral and a bonding jumper. Figure 6‐26. 825/550 UPS System – Three UPM, Separate Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Continuous Static Switch 6-31 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 166 DO NOT install both a source neutral and a bonding jumper. Figure 6‐27. UPS System – Three UPM, Separate Rectifier Feed, Separate Battery, IOM Configuration 6-32 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 167 DO NOT install both a source neutral and a bonding jumper. Figure 6‐28. Plus 1 UPS System – Four UPM, Separate Rectifier Feed, Separate Battery, IOM Configuration 6-33 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 168 (BIB) is installed in the maintenance bypass and a single-feed UPS is being installed, a single feed to the maintenance bypass is acceptable for supplying both the UPS and the bypass. Figure 6‐29. Simplified Dual-Feed UPS with Maintenance Bypass Panel 6-34 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 169: Multiple Ups Distributed Bypass System

    6.4.1 Multiple UPS Parallel System Modes Similar to the single UPS system, the Eaton 9395 UPS parallel system supports a critical load in five different modes of operation. The standard operation modes are: NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
  • Page 170 Bypass mode. The distributed bypass system automatically returns to Online mode when the overload condition is cleared and system operation is restored within specified limits. 6-36 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 171: Bypass Mode – Distributed Bypass

    If more modules than can support the load must be taken offline, the load must be transferred to maintenance bypass or shut down. 6-37 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 172 In the Parallel Capacity (N+0) arrangement, if one UPS trips offline and goes to bypass, the remaining UPSs also go to bypass. 6-38 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 173: Battery Mode – Distributed Bypass

    UPS 4 Battery Breakers Closed Output to Main Power Flow Critical Load Open Figure 6‐32. Path of Current through the UPSs in Battery Mode – Distributed Bypass 6-39 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 174: Multiple Ups Distributed Bypass System Oneline Configurations

    Continuous Static Switch, 2+1 and 3+0 9395-825/825 Configurations 9395-825/650 Multiple UPS – Distributed Bypass, Figure 6‐38 on page 6-46 9395-825/750 Continuous Static Switch, 3+1 and 4+0 9395-825/825 Configurations 6-40 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 175 DO NOT install both a source neutral and a bonding jumper. Figure 6‐33. Typical Distributed Bypass System – Momentary Static Switch, 1+1 and 2+0 Configurations 6-41 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 176 DO NOT install both a source neutral and a bonding jumper. Figure 6‐34. Typical Distributed Bypass System – Momentary Static Switch, 2+1 and 3+0 Configurations 6-42 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 177 DO NOT install both a source neutral and a bonding jumper. Figure 6‐35. Typical Distributed Bypass System – Momentary Static Switch, 3+1 and 4+0 Configurations 6-43 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 178 DO NOT install both a source neutral and a bonding jumper. Figure 6‐36. Typical Distributed Bypass System – Continuous Static Switch, 1+1 and 2+0 Configurations 6-44 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 179 DO NOT install both a source neutral and a bonding jumper. Figure 6‐37. Typical Distributed Bypass System – Continuous Static Switch, 2+1 and 3+0 Configurations 6-45 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 180 DO NOT install both a source neutral and a bonding jumper. Figure 6‐38. Typical Distributed Bypass System – Continuous Static Switch, 3+1 and 4+0 Configurations 6-46 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 181: Ups Operating Instructions

    UPS operation. Figure 7‐1 or Figure 7‐2 shows the controls and indicators. Control Panel AC Input Breaker CB1 (Optional) (Not available with separate rectifier feed option) ISBM Figure 7‐1. UPS Controls and Indicators – Momentary Static Switch 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 182: Control Panel

    Circuit Breakers Optional circuit breaker (CB1) is used to control the AC input to the UPS rectifier. CB1 is not available with the separate UPM rectifier feed configuration. 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 183: Using The Control Panel

    The following paragraphs describe using the UPS control panel to monitor the UPS. See paragraph 7.3 for use of the operational controls. When the unit powers up, the screen displays the Eaton logo as shown in Figure 7‐3. To advance to the Main Menu and Mimic screen, press any control panel pushbutton once.

  • Page 184: Status Indicators

    LCD in the UPS status area. This message is also written to the Active Events Log and may be added to the History Log. The messages are divided into four categories: alarms, notices, status, and commands. 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 185: Using The Lcd And Pushbuttons

    LOAD OFF Figure 7‐4. Parts of the LCD The UPS status area automatically scrolls between the Eaton model number, current date and time, active alarms, active notices, and load percent and battery runtime for the UPS. If the Environmental Monitoring Probe is installed, the temperature and humidity sensed by the probe will also be displayed.

  • Page 186: Using The Menu

    11 : 35 : 43 DATE: 02 / 25 / 2004 INPUT BATT STSW OUTPUT BYPASS CONTROLS LOAD OFF EVENTS METERS SETUP Figure 7‐5. Main Menu and Mimic Screen (Online Mode) 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 187: Display Menu Operation

    The Battery screen displays the battery voltage (Vdc), the battery current (Idc), the minutes of Battery – UPM battery time remaining, and battery temperature. Battery temperature must be set up by an authorized Eaton Customer Service Engineer. When battery life decreases to less than 20%, Check Battery is displayed. Statistics The Statistics screen displays the hours on line and the total kW hours used.
  • Page 188 VMMS UPM Redundancy screen. Use the up or down arrow pushbutton to set the number of UPMs. Press SAVE or ABORT. Once the action is completed, the Module Management System Setup screen is displayed. 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 189 COM port to be set up, then press the SELECT pushbutton To return to the System Setup screen, press the ESC pushbutton 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 190: Load Off Screen

    7.3.24 on page 7-27 or paragraph 7.4.27 on page 7-49. HOLD LOAD OFF BUTTON FOR 3 SECONDS TO TURN OFF LOAD CANCEL LOAD OFF Figure 7‐6. Load Off Screen 7-10 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 191: System Status Screen And Controls

    UPM 1 Offline; Shutdown, Charger Off; Ready; Ready, Charging; UPM 2 Online, Charger Off; Online, Charging UPM 3 UPM 4 (Plus 1 or 825/550 upgrade only) 7-11 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 192 Charger Off Turns the battery charger off. NOTE The Energy Saver System and Variable Module Management System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer NOTE Variable Module Management System and Energy Saver System modes are mutually exclusive.

  • Page 193: Single Ups Operation

    UPS transfers to Online mode. The status indicator on the UPS control panel indicates the UPS is in Bypass mode. If Auto Bypass is not enabled, the UPS output remains off until the UPS transfers to Online mode. 7-13 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 194: Enable Energy Saver Systemmode From The Ups Command Menu

    The Online status indicator is illuminated. The UPS status indicates ONLINE + ESS. The UPM status indicates ONLINE. If the battery is not charging, the power module is off. 7-14 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 195: Disable Energy Saver System Mode From The Ups Command Menu

    Menu To start High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.

  • Page 196: Enable Variable Module Management System Mode From The Ups Command Menu

    The UPS transfers to Battery mode and then to Online mode in approximately ten seconds. The Online status indicator is illuminated. The UPS status indicates ONLINE. The UPM status indicates ONLINE. 7-16 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 197: Start Variable Module Management System High Alert Mode From The Ups Command Menu

    UPS Command Menu To start High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.

  • Page 198: Enable Energy Saver Systemmode From The Bypass Command Menu

    The Online status indicator is illuminated. The UPS status indicates ONLINE + ESS. The UPM status indicates ONLINE. If the battery is not charging, the power module is off. 7-18 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 199: Disable Energy Saver System Mode From The Bypass Command Menu

    Command Menu To start High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.

  • Page 200: Enable Variable Module Management System Mode From The Bypass Command Menu

    System Status menu bar. The Bypass CONTROLS Control Command screen is displayed. On the Bypass Control Command screen, select DISABLE VAR MODULE MANAGEMENT 7-20 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 201: Start Variable Module Management System High Alert Mode From The Bypass Command Menu

    Bypass Command Menu To start High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
  • Page 202 UPS is ready to transfer to the Online mode and supply the critical load. 21. If the UPS is a Plus 1 model or an upgraded 825/550, repeat Steps 12 through 15 selecting to start UPM 4. UPM 4 7-22 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 203: Starting A Single Upm

    16. Verify the following messages display sequentially on the UPM status line: DC STARTING, CHARGER OFF INVERTER STARTING INVERTER SYNCING READY The UPM rectifier and inverter turn on. 7-23 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 204: Transfer From Online To Bypass Mode

    UPS Command menu bar. SELECT The UPS transfers to Online mode. If the power module is not available, the system remains on bypass and an alarm sounds. 7-24 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 205: Transfer From Online To Bypass Mode And Shut Down Upms

    The System Status CONTROLS screen is displayed. On the System Status screen, select the command. The UPS Control Command screen is displayed. 7-25 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 206: Single Upm Restart

    UPM GO TO ONLINE 10. Press the pushbutton on the UPM Command menu bar. SELECT The UPM transfers to Online mode. The UPM status indicates ONLINE. 7-26 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 207: Ups And Critical Load Shutdown

    Bypass Control Command screen. The UPS controls the UPS output by LOAD OFF powering down the UPS and de‐energizing the critical load. The UPS (including Bypass) remains off until restarted. 7-27 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 208 When LOAD OFF is selected and held for three seconds, the input, output, battery, and bypass backfeed contactors open, and the power module is turned off. 7-28 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 209: Using The Remote Emergency Power-Off Switch

    NOTE The following instructions are for the Eaton-supplied REPO switch. If a customer-supplied REPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch.
  • Page 210 UPS OPERATING INSTRUCTIONS Activated Deactivated Pushbutton locked into place Unlock pushbutton to release Figure 7‐8. REPO Operation 7-30 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 211: Multiple Ups Distributed Bypass Operation

    UPS is in Bypass mode. If Auto Bypass is not enabled, the UPS outputs remain off until the UPSs transfer to Online mode. 7-31 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 212: Enable Energy Saver Systemmode From The Ups Command Menu

    The Online status indicator is illuminated. The UPS status indicates ONLINE + ESS. The UPM status indicates ONLINE. If the battery is not charging, the power module is off. 7-32 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 213: Disable Energy Saver System Mode From The Ups Command Menu

    Menu To start High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.

  • Page 214: Enable Variable Module Management System Mode From The Ups Command Menu

    The UPS transfers to Battery mode and then to Online mode in approximately ten seconds. The Online status indicator is illuminated. The UPS status indicates ONLINE. The UPM status indicates ONLINE. 7-34 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 215: Start Variable Module Management System High Alert Mode From The Ups Command Menu

    UPS Command Menu To start High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.

  • Page 216: Enable Energy Saver Systemmode From The Bypass Command Menu

    The Online status indicator is illuminated. The UPS status indicates ONLINE + ESS. The UPM status indicates ONLINE. If the battery is not charging, the power module is off. 7-36 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 217: Disable Energy Saver System Mode From The Bypass Command Menu

    Command Menu To start High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.

  • Page 218: Enable Variable Module Management System Mode From The Bypass Command Menu

    System Status menu bar. The Bypass CONTROLS Control Command screen is displayed. On the Bypass Control Command screen, select DISABLE VAR MODULE MANAGEMENT 7-38 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 219: Start Variable Module Management System High Alert Mode From The Bypass Command Menu

    Bypass Command Menu To start High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
  • Page 220 20. Verify the following messages display sequentially on the UPM status line: DC STARTING, CHARGER OFF INVERTER STARTING INVERTER SYNCING READY The UPM 3 rectifier and inverter turn on. 7-40 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 221: Starting A Single Upm

    UPM Control Command screen is displayed. 14. On the UPM Control Command screen, select UPM ON 15. Press the pushbutton on the UPM Command menu bar. SELECT 7-41 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 222: Transfer From Online To Bypass Mode

    If not already closed, close the battery breaker. On any UPS, press the pushbutton on the main menu bar. The System CONTROLS Status screen is displayed. 7-42 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 223: Transfer From Online To Bypass Mode And Shut Down All Upms

    13. If the UPS is a Plus 1 model or an upgraded 825/550, repeat Steps 4 through 10 selecting to shut down UPM 4. UPM 4 14. Repeat Steps 2 through 13 for each UPS in the distributed bypass system. 7-43 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 224: Single Upm Shutdown

    CONTROLS UPM Control Command screen is displayed. On the UPM Control Command screen, select UPM ON Press the pushbutton on the UPM Command menu bar. SELECT 7-44 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 225: Single Ups Shutdown Using Load Off

    UPS being shut down. Logic power remains on. Verify the battery breaker or disconnect for the UPS being shut down is open. If not, open the breaker. 7-45 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 226: Single Ups Shutdown Using Upm Shutdown

    The remaining UPMs supply the critical load. Logic power remains on. 12. Repeat Steps 8 through 11 selecting to shut down UPM 2. UPM 2 7-46 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 227: Single Ups Restart

    11. Verify External Communications Failure alarm has cleared and no other alarms are active on the online UPSs. 12. On the System Status screen, select the command. 7-47 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 228: Ups And Critical Load Shutdown

    On the System Status screen, select the command. CHARGER Press the pushbutton on the System Status menu bar. The Charger CONTROLS Control Command screen is displayed. 7-48 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 229: Using The Ups Load Off Pushbutton Or Command

    Do not attempt to restart the system after Load Off until the cause of the shutdown has been identified and cleared. Restart the UPS after pressing the pushbutton by following the LOAD OFF procedure in paragraph 7.4.1 on page 7-31 or 7.4.8 on page 7-35. 7-49 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 230 7.4.1 on page 7-31 or 7.4.8 on page 7-35. W A R N I N G Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened. 7-50 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 231: Using The Remote Emergency Power-Off Switch

    NOTE The following instructions are for the Eaton-supplied REPO switch. If a customer-supplied REPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch.
  • Page 232 UPS OPERATING INSTRUCTIONS This page intentionally left blank. 7-52 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 233: Communication

    Chapter 8 Communication Figure This chapter describes the communication features of the Eaton 9395 UPS and provides information about connecting hardware and using Terminal mode. For terminal wiring information, see paragraph 3.2.3 on page 3-27 and paragraph 4.9 on page 4-40. For location of the customer interface panels and terminals, see Figure 4‐23 on page 4-27 and Figure 4‐34 through Figure 4‐37 starting on page 4-41.

  • Page 234: Enotify Service

    Eaton 9395 UPS: Proactive monitoring, called Anomaly Detection, automatically analyzes the status of the Eaton 9395 UPS on a daily basis. All data gathered from the unit, current and historical, is analyzed at the Customer Reliability Center (CRC) for trending issues.

  • Page 235: Remote Notification

    The eNotify Service relies on a ConnectUPS-X Web/SNMP Card (or Power Xpert Gateway Card ) installed with the UPS sending one-way status and event e-mails to Eaton Remote Monitoring servers that analyze and store the data. Those servers also take the appropriate actions of sending notifications and reports. The ConnectUPS Card gathers information from the UPS directly and from any external sensors that are attached.

  • Page 236: Terminal Mode

    See paragraph 7.2 on page 7-3, “Using the Control Panel,” for instructions on navigating the control panel. 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 237: Event History Log

    If a port is operating in Terminal mode and is connected to a computer, you can press [Esc] [H] to print the entire log with a firmware version header. The log in Terminal mode is always in English. 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 238 102 NOTICE: INVERTER L1 CURRENT LIMIT (PM1) 103 NOTICE: INVERTER L2 CURRENT LIMIT (PM1) 104 NOTICE: INVERTER L3 CURRENT LIMIT (PM1) Figure 8‐2. Sample Event History Log 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 239: Building Alarm Monitoring

    The RMP II can be flush‐mounted or surface‐mounted on a desktop, or secured to a wall. Figure 8‐3 shows an RMP II front panel. Figure 8‐3. Remote Monitor Panel II Front Panel 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 240 The UPS is preparing to shut down because the UPS is in Battery mode and the DC voltage is approaching its low limit. This indicator is accompanied by a horn. 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 241: Relay Interface Module Ii

    Contacts are closed when approximately two minutes of battery time is remaining before the critical load is lost. UTILITY FAILURE Pins 6 and 15 Contacts are closed when Utility Failure is detected. 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 242: Supervisory Contact Module Ii

    BYPASS NOT AVAILABLE TB2‐10 through TB2‐12 ON BATTERY TB2‐13 through TB2‐15 UPS ALARM TB2‐16 through TB2‐18 ON BYPASS TB2‐19 through TB2‐21 SHUTDOWN IMMINENT TB2‐22 through TB2‐24 8-10 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 243: Ups Maintenance

    Eaton service representative. If the string requires service, refer to the battery manufacturer's operating manual for instructions on battery maintenance or contact an Eaton service representative. Observe these precautions when working on or around batteries: Remove watches, rings, or other metal objects.

  • Page 244: Performing Preventive Maintenance

    Check the UPS air filters (located behind the front panels or door) and wash or replace as necessary. See Figure 9‐1 or Figure 9‐2 and Figure 9‐3 or Figure 9‐4 for filter locations, and Table 9‐1 for filter sizes. Contact an Eaton service representative for replacement filters. To remove the filters: Table 9‐1.
  • Page 245 If opened, close the front door and secure the latch. Bottom Left ISBM Air Filters Figure 9‐1. ISBM Section Air Filter Locations – Momentary Static Switch 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 246 UPS MAINTENANCE Middle Right ISBM Air Filter Bottom Left ISBM Air Filters Bottom Right ISBM Air Filters Figure 9‐2. ISBM Section Air Filter Locations – Continuous Static Switch 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 247 UPS MAINTENANCE UPM Air Filters Figure 9‐3. Two UPM Section Air Filter Locations 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 248 (FI-UPM) air filter (located behind the front panel) and wash or replace as necessary. See Figure 9‐5 for the filter location. The FI-UPM filter size is 20” 44” 0.25”. Contact an Eaton service representative for a replacement filter. To remove the filter: a.

  • Page 249: Periodic Maintenance

    Eaton service representative for more information about service offerings. 9.2.5 BATTERY Maintenance Contact an Eaton service representative for battery maintenance. Battery replacement and maintenance should be performed only by authorized service personnel. 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 250: Installing Batteries

    Maintenance Training A basic training course, available from Eaton Corporation, gives you a competent working knowledge of the UPS system operation and teaches you how to perform first level corrective maintenance. For more information about training and other services, contact the Help Desk (see page 1-11).

  • Page 251: Product Specifications

    Configurable per UPM at nominal line voltage: Up to 120A with less than 85% load Up to 80A with 100% load Battery Shunt Trip 48 Vdc 10-1 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...

  • Page 252: Ups Output

    Electrostatic Discharge (ESD) Meets IEC 801‐2 specifications. Withstands up to 25 kV pulse Immunity without damage and with no disturbance or adverse effect to the critical load. 10-2 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 253 -built battery cabinets (individually and collectively, the ”Warranted Items”) are free from defects in material and workmanship. If, in the opinion of Eaton, a Warranted Item is defective and the defect is within the terms of this Warranty, Eaton's sole obligation will be to repair or replace such defective item (including by providing service, parts, and labor, as applicable), at the option of Eaton.
  • Page 254 WARRANTY 164201725 Rev 4 www.eaton.com/powerquality Eaton 9395 UPS (450–825 kVA) Installation and Operation Manual...
  • Page 256 *1642017254* 164201725 4...

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Plus 1 ups825 ups550 ups9395825/550

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