Eaton 9395 Installation And Operation Manual
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Eaton 9395 Installation And Operation Manual

Sync control
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Eaton 9395 High Performance*
®
Installation and Operation Manual
Sync Control
Installation and Operation Manual
*Referenced throughout as 9395P

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Summary of Contents for Eaton 9395

  • Page 1 Eaton 9395 High Performance* ® Installation and Operation Manual Sync Control Installation and Operation Manual *Referenced throughout as 9395P...
  • Page 3 Eaton 9395 High Performance* ® Installation and Operation Manual Sync Control Installation and Operation Manual *Referenced throughout as 9395P...

  • Page 4: Important Safety Instructions

    Eaton and X-Slot are registered trademarks of Eaton Corporation or its subsidiaries and affiliates. National Electric Code and NEC are a registered trademarks of National Fire Protection Association, Inc. All other trademarks are property of their respective companies.

  • Page 5: Table Of Contents

    ..............Startup for UPS Systems Equipped with an Eaton Sync Control .

  • Page 6: List Of Figures

    3-15 Figure 4‐1. Typical Eaton Sync Control Block Diagram with a Eaton 9395P UPS, or 9395 SSBM......

  • Page 7: Introduction

    Examples of this condition are two systems supplied by separate diesel generator sets, or the bypass sources for the two systems are lost. Figure 1‐1 shows the front view and Figure 1‐2 shows the interior view of the Eaton Sync Control.

  • Page 8: Conventions Used In This Manual

    INTRODUCTION Figure 1‐2. Eaton Sync Control with Door Open Conventions Used in This Manual This manual uses these type conventions: Bold type highlights important concepts in discussions, key terms in procedures, and menu options, or represents a command or option that you type or enter at a prompt.

  • Page 9: Safety Warnings

    The operating environment should be maintained within the parameters stated in this manual. Keep surroundings uncluttered, clean, and free from excess moisture. Observe all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the equipment. Eaton Power Xpert ™ 9395P Sync Control Installation and Operation Manual P-164000502 Rev 1...

  • Page 10: For More Information

    Respecter les étiquettes DANGER, MISE EN GARDE et AVERTISSEMENT se trouvant à l’intérieur et à l’extérieur de l’équipement. For More Information Eaton Power Xpert 9395P (675–900 kVA) Installation and Operation Manual Eaton Power Xpert 9395P (1000–1200 kVA) Installation and Operation Manual Eaton 9395 SBM Installation and Operation Manual...

  • Page 11: Installation Plan And Unpacking

    2.2.1 Environmental and Installation Considerations The life of the Eaton Sync Control is adversely affected if the system is not installed in a temperature and humidity controlled indoor area free of conductive contaminants. Failure to follow guidelines may void your warranty.

  • Page 12: Figure 2-1. Eaton Sync Control Dimensions - Front View

    Four Mounting Holes in Rear of Panel 56.9 [22.0] 64.77 [25.5] FRONT VIEW Dimensions are in millimeters [inches]. Figure 2‐1. Eaton Sync Control Dimensions – Front View Eaton Power Xpert ™ 9395P Sync Control Installation and Operation Manual P-164000502 Rev 1...

  • Page 13: Figure 2-2. Eaton Sync Control Dimensions - Side Views

    [2.5] Knockout Holes for 1-Inch Conduit LEFT SIDE VIEW RIGHT SIDE VIEW Dimensions are in millimeters [inches]. Figure 2‐2. Eaton Sync Control Dimensions – Side Views Eaton Power Xpert ™ 9395P Sync Control Installation and Operation Manual P-164000502 Rev 1...

  • Page 14: Eaton Sync Control Wiring Preparation

    Lorsque vous connectez le dispositif de dérivation et la tension de la charge d’un autre modèle d’UPS à un onduleur UPS 9395 d’Eaton à l’aide du module Sync Control d’Eaton, utilisez la phase A, la phase B et la connexion du neutre de l’autre UPS. NE connectez PAS le dispositif de dérivation et la tension de la charge de la phase C de l’autre modèle d’UPS au point de raccordement du Sync Control lors de la connexion à...

  • Page 15: Inspecting And Unpacking The Eaton Sync Control

    Carefully inspect the outer packaging for evidence of damage during transit. C A U T I O N Do not install a damaged cabinet. Report any damage to the carrier and contact your Eaton service representative immediately. MISE EN GARDE! Ne pas installer une armoire endommagée.
  • Page 16 INSTALLATION PLAN AND UNPACKING This page intentionally left blank. Eaton Power Xpert ™ 9395P Sync Control Installation and Operation Manual P-164000502 Rev 1...

  • Page 17: Installation

    Only qualified service personnel (such as a licensed electrician) shall perform the electrical installation. Risk of electrical shock. Shut down all sources of power to the Eaton 9395P UPS or SSBM system before connecting the control wiring to the Eaton Sync Control enclosure and UPS. Hazardous voltages exist inside the UPS or SSBM and in the Eaton Sync Control enclosure.
  • Page 18 Lorsque vous connectez le dispositif de dérivation et la tension de la charge d’un autre modèle d’UPS à un onduleur UPS 9395 d’Eaton à l’aide du module Sync Control d’Eaton, utilisez la phase A, la phase B et la connexion du neutre de l’autre UPS. NE connectez PAS le dispositif de dérivation et la tension de la charge de la phase C de l’autre modèle d’UPS au point de raccordement du Sync Control lors de la connexion à...

  • Page 19: Figure 3-1. Typical Eaton Sync Control Wiring Terminal Locations

    INSTALLATION Ground Terminal Figure 3‐1. Typical Eaton Sync Control Wiring Terminal Locations ™ Eaton Power Xpert 9395P Sync Control Installation and Operation Manual P-164000502 Rev 1...
  • Page 20 J2-6 (Industrial Relay Card)* TB1-3 On Bypass NO * Both relay Interface card (RIC) and the Industrial Relay Card (IRC) shall be set up / verified for RMP by the Eaton Field Service Engineer. ™ Eaton Power Xpert 9395P Sync Control Installation and Operation Manual...

  • Page 21: Figure 3-2. Eaton Sync Control Tb1 Terminal Block Detail

    UPS System-B – Jumper (Required if using NO contact for On Bypass signal) NOTE Any unused Building Alarm(s) may be used. Figure 3‐2. Eaton Sync Control TB1 Terminal Block Detail ™ Eaton Power Xpert 9395P Sync Control Installation and Operation Manual...

  • Page 22: Figure 3-3. Tb6 Terminal Block Detail

    BUILDING ALARM #4 BUILDING ALARM #4 RTN BUILDING ALARM #5 BUILDING ALARM #5 RTN BUILDING ALARM #6 BUILDING ALARM #6 RTN Figure 3‐4. Mini CSB Interface Terminals ™ Eaton Power Xpert 9395P Sync Control Installation and Operation Manual P-164000502 Rev 1...

  • Page 23: Figure 3-5. Eaton 9395P Ups Interface Locations For Eaton Sync Control

    INSTALLATION X-Slot Communication Bays (Install Relay Interface Card in any open bay.) Figure 3‐5. Eaton 9395P UPS Interface Locations for Eaton Sync Control ™ Eaton Power Xpert 9395P Sync Control Installation and Operation Manual P-164000502 Rev 1...

  • Page 24: Figure 3-6. Relay Interface Card End View

    K4 Common – On Bypass K4 Normally Closed – On Bypass K4 Normally Open – On Bypass Strain Relief Bushing Figure 3‐7. Relay Interface Card Terminals ™ Eaton Power Xpert 9395P Sync Control Installation and Operation Manual P-164000502 Rev 1...

  • Page 25: Figure 3-8. Industrial Relay Card

    Bypass Mode J2-6 J2-7 J2-8 Battery Mode J2-9 J2-10 J2-11 Alarm Mode J2-12 NOTE Maximum contact rating: 250 Vac, 30 Vdc @ 5A Wire Range: 16–24 AWG ™ Eaton Power Xpert 9395P Sync Control Installation and Operation Manual P-164000502 Rev 1...

  • Page 26: Installation And Wiring With An Eaton 9395P Sbm

    Lorsque vous connectez le dispositif de dérivation et la tension de la charge d’un autre modèle d’UPS à un onduleur UPS 9395 d’Eaton à l’aide du module Sync Control d’Eaton, utilisez la phase A, la phase B et la connexion du neutre de l’autre UPS. NE connectez PAS le dispositif de dérivation et la tension de la charge de la phase C de l’autre modèle d’UPS au point de raccordement du Sync Control lors de la connexion à...
  • Page 27 Twist Together TB4-8 TB1-3 On Bypass NO * = building Alarm 3. On 9395 SBM screen set building Alarm 3 for "No Action Taken". The default setting for Building Alarm 3 is set for "Inverters Off". 3-11 ™ Eaton Power Xpert...

  • Page 28: Figure 3-9. Sbm Control Pan Interface Terminal Locations

    TB4, TB5, TB6, X-Slot Communication Bays (See Figure 3‐10 for detail.) and TB7 (See Figure 3‐13 for terminal assignments.) Figure 3‐9. SBM Control Pan Interface Terminal Locations 3-12 ™ Eaton Power Xpert 9395P Sync Control Installation and Operation Manual P-164000502 Rev 1...

  • Page 29: Figure 3-10. Tb1 And Tb2 Interface Terminal Detail

    INSTALLATION (See Figure 3‐12 for terminal assignments.) Figure 3‐10. TB1 and TB2 Interface Terminal Detail On Bypass Figure 3‐11. TB4 and TB5 Interface Terminal Detail 3-13 ™ Eaton Power Xpert 9395P Sync Control Installation and Operation Manual P-164000502 Rev 1...

  • Page 30: Figure 3-12. Terminal Block Tb2 Connector Assignments

    All control wiring and relay and switch contacts are customer‐supplied. NOTE The building alarms can be programmed to display the alarm functional name. Figure 3‐13. Terminal Block TB3 Connector Assignments 3-14 ™ Eaton Power Xpert 9395P Sync Control Installation and Operation Manual P-164000502 Rev 1...

  • Page 31: Figure 3-14. Sbm To Ups Interconnection System Control Wiring

    INSTALLATION SSBM UPS1 UPS2 UPS3 UPS4 Figure 3‐14. SBM to UPS Interconnection System Control Wiring Table 3‐4. Eaton 9395P SBM to UPS Interconnection System Control Wiring From SSBM To UPS #1 Function Note TB3-9 TB6-1 Bypass Voltage Phase B (480 Vac)
  • Page 32 INSTALLATION This page intentionally left blank. 3-16 ™ Eaton Power Xpert 9395P Sync Control Installation and Operation Manual P-164000502 Rev 1...

  • Page 33: Operating Instructions

    Chapter 4 Operating Instructions Figure This chapter describes the operation of the Eaton Sync Control with a UPS or SSBM system. Startup for UPS Systems Equipped with an Eaton Sync Control Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer, or the warranty terms as specified on page 5-1 become void.

  • Page 34: Figure 4-1. Typical Eaton Sync Control Block Diagram With A Eaton 9395P Ups, Or 9395 Ssbm

    To Critical Load-A Static To Critical Load-B Static Transfer Switch Transfer Switch Figure 4‐1. Typical Eaton Sync Control Block Diagram with a Eaton 9395P UPS, or 9395 SSBM. ™ Eaton Power Xpert 9395P Sync Control Installation and Operation Manual P-164000502 Rev 1...

  • Page 35: Operation

    Figure 4‐2. Synchronization Reference Control Operation Perform the following procedure to set up the Eaton Sync Control for operation with your system. See Figure 4‐3 and Table 4‐1 for the location and explanation of the controls and indicators on the Eaton Sync Control.

  • Page 36: Figure 4-3. Eaton Sync Control Controls And Indicators

    Two‐position rotary switch allowing either of the two system load buses to be assigned as the master sync source. LOAD SYNC ENABLE Enables or disables the automatic Eaton Sync Control unit. Switch is illuminated when load sync action is enabled. UPS SYSTEM-A When illuminated, indicates UPS System-A is the active master source.

  • Page 37: Maintenance Operations

    C A U T I O N Refer to the maintenance chapter in the applicable Eaton 9395P UPS or 9395 SSBM Installation and Operation Manual listed in paragraph 1.3 before beginning maintenance or repairs.
  • Page 38 OPERATING INSTRUCTIONS This page intentionally left blank. ™ Eaton Power Xpert 9395P Sync Control Installation and Operation Manual P-164000502 Rev 1...
  • Page 39 Eaton-built battery cabinets, (individually and collectively, the ”Warranted Items”) are free from defects in material and workmanship. If, in the opinion of Eaton, a Warranted Item is defective and the defect is within the terms of this Warranty, Eaton’s sole obligation will be to repair or replace such defective item (including by providing service, parts and labor, as applicable), at the option of Eaton.
  • Page 40 WARRANTY This page intentionally left blank. Eaton Power Xpert ™ 9395P Sync Control Installation and Operation Manual P-164000502 Rev 1...
  • Page 42 *P-1640005021* P-164000502 1...

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