The cabinet matches the battery and distribution cabinets in style and color and can be installed in line-up-and-match or standalone configurations. Figure 1-1 shows the Eaton 9395 UPS (675 - 825 kVA), Figure 1-2 shows the Eaton 825/550 kVA and Figure 1-3 shows the Eaton 9395-1100 kVA.
The control panel, located on the UPS front door, contains an LCD and pushbutton switches to control the operation of the UPS, and to display the status of the UPS system. See Chapter 7: “UPS operating instructions” for additional information. Figure 1-1. Eaton 9395 675-825 kVA cabinet UPS 675-1100 kVA 3..4x(225-275) kVA 1029052 User’s and Installation Guide...
Figure 1-2. Eaton 9395 825/550 kVA cabinet Figure 1-3. Eaton 9395 900-1100 kVA UPS 1.1.3 Customer Interface • Building Alarm Monitoring – Up to five inputs in the UPS are available to connect the facility’s alarm system contacts. Some system configurations may limit the number of inputs available. The UPS 1029052 UPS 675-1100 kVA 3..4x(225-275) kVA...
UPS can be safely serviced or replaced without interrupting power to critical systems. 1.2.3 Sync Control An optional Eaton 9395 Sync Control maintains the critical load outputs of two separate single module Eaton 9395 UPS systems in synchronization. This option facilitates the uninterrupted transfer of the load from one load bus to another by means of a transfer switch.
System Bypass Module (SBM) to provide system bypass capabilities. 1.2.7 Inherent redundancy To deliver greater reliability, the Eaton 9395 UPS can be configured by an authorized Eaton Customer Service Engineer for inherent redundancy. When configured, the UPS automatically becomes redundant if the load is at or below the capacity of the UPMs minus the capacity of one UPM. Under normal conditions the UPMs in the UPS share the load equally.
(inverter online) or if in Normal mode remains in Normal mode for a default time period of one hour. The High Alert mode time period is configurable by an Eaton Customer Service Engineer. The High Alert mode allows the user to place the unit online with full protection when outside conditions could cause a power disturbance.
Emergency Power-off (REPO) control, RMP II, or X-Slot communication cards. 1.5 Using this manual This manual describes how to install and operate the Eaton 9395 UPS (675-1100 kVA) cabinet. Read and understand the procedures described in this manual to ensure trouble-free installation and operation.
This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center. 1.8 For more information Refer to the Powerware 9390 and 9395 Sync Control Installation and Operation Manual for the following additional information: •...
Visit www.Eaton.com or contact your service representative for information on how to obtain copies of these manuals. 1.9 Getting help Call your local service representative if help is needed with any of the following: • Scheduling initial startup • Regional locations and telephone numbers •...
2 Safety warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the UPS and batteries. Please read all instructions before operating the equipment and save this manual for future reference. The UPS is designed for computer room applications, and contains safety shields behind the door and front panels.
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shock is less likely if you disconnect the grounding connection before you work on the batteries. • Proper disposal of batteries is required. Refer to local codes for disposal requirements. • Do not dispose of batteries in a fire. Batteries may explode when exposed to flame. •...
6. Have authorized service personnel perform preliminary operational checks and startup. NOTE Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer, or the warranty terms specified on page 144 become void. This service is offered as part of the sales contract for the UPS.
The UPS equipment operating environment must meet the weight requirements shown in Table 3-1 and the size requirements shown in Figure 3-1 through Figure 3-15. Dimensions are in millimeters. Weight kg Model Shipping Installed Eaton 9395-675 and 9395-825 ISBM 1800 1690 Eaton 9395-900 and 9395-1100 ISBM 1800 1690...
Heat rejection Rating Input/output voltage BTU/h x 1000 675 kVA 400/400 825 kVA 400/400 900 kVA 400/400 1100 kVA 400/400 Table 3-3: Air conditioning or ventilation requirements during full load operation Ventilation required for cooling air exhaust: approximately 900 liter/sec/225-275kVA unit, + 560 liter/sec (ISBM).
Figure 3-5. UPM section dimensions (front view) - 675-825 kVA and 900-1100 kVA Figure 3-6. UPM section dimensions (front view) - 825/550 kVA UPS 675-1100 kVA 3..4x(225-275) kVA 1029052 User’s and Installation Guide Revision 008...
Front Dimensions are in millimeters. Figure 3-11. ISBM section dimensions (bottom view) Figure 3-12. ISBM section center of gravity 1029052 UPS 675-1100 kVA 3..4x(225-275) kVA Revision 008 User’s and Installation Guide...
Figure 3-13. UPS cabinet center of gravity - 675-825 kVA and 900-1100 kVA Figure 3-14. UPS cabinet center of gravity - 825/550 kVA UPS 675-1100 kVA 3..4x(225-275) kVA 1029052 User’s and Installation Guide Revision 008...
3.2.2 UPS system power wiring preparation NOTE If installing a maintenance bypass, a minimum of two separate feeds with upstream feeder breakers, or a single feed with two upstream feeder breakers, must be provided: one for the UPS or rectifier input breaker (RIB) (if installed) and one for the maintenance bypass input. DO NOT use a single feed or a single feeder breaker to supply both the UPS or RIB and the maintenance bypass.
Refer to national and local rules number per phase (each) Table 3-4: Input/output ratings and external wiring requirements for the Eaton 9395-675, 9395-825, 9395-900 and 9395-1100 Read and understand the following notes while planning and performing the installation: •...
Neutral 80 (47) M12 (M10) Customer ground Ground Ground 80 (47) M12 (M10) Table 3-5: UPS cabinet power cable/busbar terminations for the Eaton 9395-825(675) and 9395-1100(900) NOTE Bypass terminations are not applicable to IOM configurations. Part Part Size Quantity Manufacturer...
Bypass breakers are not required for IOM configurations. Circuit breaker rating UPS model 400 V Load rating Bypass/Output/MOB/MBS Output fuse 9395-675, 3*225 100% rated 1200 A 200 A (B-type breaker) 9395-825, 3*275 100% rated 1500 A...
3.2.3 UPS system interface wiring preparation Control wiring for features and options should be connected at the customer interface terminal blocks located inside the UPS as described in Chapter 5: “Installing options and accessories”. WARNING Do not directly connect relay contacts to the mains related circuits. Reinforced insulation to the mains is required.
3.2.4 Distributed bypass power wiring preparation Read and understand the following notes while planning and performing the installation: • All distributed bypass UPS rectifier inputs must come from one source and all bypass input feeds must come from one source. •...
3.3 Inspecting and unpacking the UPS cabinet The UPS cabinet is divided into two sections (825 kVA) or three sections (1100 kVA) which are palleted separately for shipping.The cabinet is shipped bolted to a wooden pallet and protected with outer protective packaging material (see Figure 3-16).
While waiting for installation, protect the unpacked cabinet from moisture, dust, and other harmful contaminants. Failure to store and protect the UPS properly may void your warranty. Figure 3-16. Eaton 9395 UPS cabinet as shipped on pallet - FI-UPM section, ISBM section and UPM section 1029052 UPS 675-1100 kVA 3..4x(225-275) kVA...
Figure 3-17. UPM section as shipped on pallet - 825/550 kVA models UPS 675-1100 kVA 3..4x(225-275) kVA 1029052 User’s and Installation Guide Revision 008...
4 UPS system installation 4.1 Preliminary installation information WARNING Installation should be performed only by qualified personnel. Refer to the following while installing the UPS system: • Chapter 3: “UPS installation plan and unpacking” for cabinet dimensions, equipment weight, wiring and terminal data, and installation notes. •...
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• Insert the forks all the way through the base. DO NOT insert forks partially into the base to move the cabinet. • Fork may be partially inserted into the front or rear fork lift slots for minor positioning if the forks are kept in a horizontal position with no upward angling.
Figure 4-1. Removing left side shipping bracket Figure 4-2. Removing right side shipping bracket 1029052 UPS 675-1100 kVA 3..4x(225-275) kVA Revision 008 User’s and Installation Guide...
Figure 4-3. Removing the UPM section left side shipping bracket UPS 675-1100 kVA 3..4x(225-275) kVA 1029052 User’s and Installation Guide Revision 008...
Figure 4-4. Removing the UPM section right side shipping bracket 1029052 UPS 675-1100 kVA 3..4x(225-275) kVA Revision 008 User’s and Installation Guide...
4.3 Mechanically joining the cabinet sections NOTE The following procedure permits the UPS cabinet sections to be installed in a location where there is limited space to slide the cabinets together from the sides. For the following steps, verify that the forklift or pallet jack is rated to handle the weight of the cabinet (see Table 3-1 on page 13).
Figure 4-5. ISBM and UPM sections joined 11. Locate the hardware kit (packed inside a drawstring bag tied to the left middle panel of the UPM section). Locate two flat brackets and screws from the field kit. Align the holes in the flat brackets over holes in the top rear and top front of the ISBM and UPM cabinet sections.
4.4 Electrically connecting the cabinet sections 1. Unfasten the front door latch and swing the door open (see Figure 4-1 on page 33). 2. Remove the retaining screw located inside the door at the bottom hinge pivot point, then lift the door off.
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NOTE AC output intercabinet power wiring harnesses are supplied attached to the interior left side panel of the UPM section (see Figure 4-3 on page 34). 10. Locate the E12/UPMx, E9/UPMx, E10/UPMx and E11/UPMx power wiring harnesses. Remove wire ties as necessary to enable routing cables to the ISBM AC output from UPMs terminals. See Figure 4-7 for terminal locations.
20. In the UPM section (see B in Figure 4-11), locate the coiled RJ45 CAN cable. Remove the wire ties securing the harnesses to the interior left side panel of the UPM section. Route the harnesses through the round wiring access in the right side panel of the ISBM section (see B in Figure 4-11). 21.
4.5 Field installed UPM (FI-UPM) installation If installing a four-UPM model, install the FI-UPM using the instructions in the Eaton 9395 Field Installed UPM Mechanical Installation Manual, listed in section 1.7 on page 9. After the FI-UPM is installed, proceed to Section 4.6 if installing a battery system; otherwise, proceed to Section 4.7.
Figure 4-14. Distributed bypass wire length NOTE Required parallel system wiring length must be equal to ensure approximately equal current sharing when in Bypass mode. For proper operation the following must be true: 1A = 2A = 3A = 4A 1B = 2B = 3B = 4B In order to save cabling costs, the following is also considered to be sufficient: 1A+1B=2A+2B=3A+3B=4A+4B...
4.8 Installing UPS external and battery power wiring NOTE The UPS UPM section is shipped with a debris shield covering the ventilation grill on top of the unit. Do not remove the debris shield until installation is complete. However, remove the shield before operating the UPS.
Figure 4-17. UPS ISBM section power terminal locations - common battery 1029052 UPS 675-1100 kVA 3..4x(225-275) kVA Revision 008 User’s and Installation Guide...
Figure 4-18. UPS ISBM section power terminal locations - separate battery UPS 675-1100 kVA 3..4x(225-275) kVA 1029052 User’s and Installation Guide Revision 008...
Figure 4-19. UPS ISBM section power terminal detail AA - separate battery 1029052 UPS 675-1100 kVA 3..4x(225-275) kVA Revision 008 User’s and Installation Guide...
Figure 4-20. UPS ISBM section power terminal detail BB - separate battery 4.8.2 Battery wiring CAUTION When sizing the battery system, do not exceed the internal battery charger capabilities. See Chapter 10: “Product specifications” for maximum battery charger current. NOTE An installed FI-UPM is always designated as UPM 4.
3. Using hardware from the external wiring terminal hardware kit, connect the positive, negative, and ground DC power wiring from the battery system or disconnect to the UPS ISBM section battery and ground terminals. Use both sets of terminals shown in Figure 4-17 as needed. See Section 3.2.2 on page 22 for wiring and termination requirements.
4.9 Installing interface connections WARNING Hazardous voltages are present near the user interface terminal area if the UPS is not totally disconnected. 4.9.1 TB1, TB2, and TB3 connections (other than TB1 battery interface connections) NOTE Interface wiring must be installed from the top of the UPS cabinet. To install wiring to connections: 1.
Figure 4-23. Typical alarm relay connection NOTE Alarm relay contacts have a maximum current rating of 5A and a switched voltage rating of 30 Vac and 28 Vdc. Alarm relay normally-open and normally-closed return terminals are separated on the terminal board, but are connected together.
NOTE For TB1, TB2 and TB3 connector assignments, see Figure 4-25. The X-Slot communication bays are illustrated in Figure 4-27. Figure 4-25. Terminal blocks TB1, TB2, and TB3 connector assignments Terminal TB1 Name Description Remote EPO NC Remote EPO return Dry contact used to activate remote EPO of UPS.
Alarm relay NC Alarm relay return General purpose normally-open (NO) and normally-closed (NC) relay contacts. Alarm relay NO Alarm relay return Not used Not used Not used Not used Terminal TB3 Name Description Building alarm 1 Programmable UPS alarm. Activated by a remote dry contact clo- sure.
When installing internal wiring to X-Slot terminals, route the wiring through the internal opening in the X-Slot communication bay. For installation and setup of an X-Slot card, please contact Eaton Corporation. To install wiring to connections: 1. If not already installed, install the LAN and telephone drops.
This switch must be a dedicated switch not tied into any other circuits. This procedure is intended to be used for the installation of the Eaton remote EPO switch. If installing another manufacturer’s switch, only use this procedure as a guide.
Figure 4-30. Normally-closed remote EPO switch wiring NOTE Remote EPO switch rating is 24 Vdc, 1 A minimum. Remote EPO normally-open and normally-closed return terminals are separated on the terminal board, but are connected together. Figure 4-31. Normally closed and normally open remote EPO switch wiring NOTE Remote EPO switch rating is 24 Vdc, 1 A minimum.
4.12 Initial startup Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer, or the warranty terms specified on page 144 become void. This service is offered as part of the sales contract for the UPS. Contact service in advance (usually a two-week notice is required) to reserve a preferred startup date.
5 Installing options and accessories 5.1 Installing an optional HotSync CAN Bridge Card As an option, a HotSync Controller Area Network (CAN) Bridge Card, shown in Figure 5-1, can be installed to provide connectivity for operational mode control of a parallel system. In addition, this card can be used to connect optional system monitoring devices, such as a Remote Monitor Panel II, a Relay Interface Module II, or a Supervisory Contact Module II, to the UPS.
Figure 5-2. HotSync CAN Bridge Card connections J3 Terminal Name Description Alarm Programmable UPS alarm. Activate by a remote dry contact closure. Alarm Return Alarm Relay NC Normally-closed contact opens when UPS is on bypass. Alarm Relay Com Bypass contact return. Alarm Relay NO Normally-open contact closes when UPS is on bypass.
NOTE Setup of the HotSync CAN Bridge Card for parallel operation must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. 12. Reinstall the protective cover panel and secure with the cabinet mounted screws.
Figure 5-3. Distributed bypass system CAN and Pull-Chain simplified interface wiring NOTE This drawing is for distributed bypass wiring purposes and is not a floor layout plan. UPSs can be placed in any physical order. Figure 5-4. Distributed bypass system UPS CAN wiring without MOBs NOTE External CAN connections between UPSs require shielded twisted pair wire.
Figure 5-5. Distributed bypass Pull-Chain wiring without MOBs NOTE Use twisted pair wiring between the UPS and MOB AUX contacts. From UPS 1 To UPS 2 To UPS 3 (if installed) To UPS 4 (if installed) TB2-1 TB2-1 TB2-1 TB2-1 (Pull Chain) (Pull Chain) (Pull Chain)
Figure 5-6. Distributed bypass Pull-Chain wiring with MOBs NOTE NC and NO designations on MOB AUX contacts are defined with breaker in OFF (open) position. If MOB contacts have pigtail leads, use the same wire gauge to connect to the UPS and use the correct crimp connections for the wire gauge.
6 Understanding UPS operation 6.1 Looking inside the UPS system The Eaton 9395 UPS is a continuous-duty, solid-state, transformerless (at 400 Vac), three-phase, true online system that provides conditioned and uninterruptible AC power to the UPS system’s output and critical load. The basic system consists of a rectifier, battery converter, inverter, monitoring/operation control panel, integrated communication server, and digital signal processor (DSP) logic.
UPS to successfully support its applied loads. 6.2.1 Modes The Eaton 9395 UPS supports a critical load in five different modes of operation. The UPS can automatically use all five modes, as required. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Figure 6-2. Path of current through the UPS in normal mode During normal UPS operation, power for the system is derived from a utility input source through the rectifier input contactor K1. The front panel displays Normal, indicating the incoming power is within voltage and frequency acceptance windows.
6.2.3 Bypass mode The UPS automatically switches to bypass mode if it detects an overload, load fault, or internal failure. The bypass source supplies the commercial AC power to the load directly. Figure 6-3 shows the path of electrical power through the UPS system when operating in Bypass mode. CAUTION The critical load is not protected while the UPS is in Bypass mode.
6.2.4 Variable Module Management System NOTE VMMS and ESS modes are mutually exclusive. If VMMS mode is enabled, ESS mode is disabled. In VMMS mode, the UPS operates as a traditional double-conversion UPS. However, the UPS will selectively shift the load to fewer UPMs based on the required load in order to force the remaining UPMs to carry a higher load.
Figure 6-4. Path of current through the UPS in Energy Saver System If the bypass source falls outside of a predetermined voltage or frequency window, the system forward transfers to Battery mode and then to Normal mode with the inverter assuming the load. The transfer takes place with a 2 ms typical transfer time, to ensure loads being fed by the system output are not interrupted.
Figure 6-5. Path of current through the UPS in battery mode During a utility power failure, the rectifier no longer has an AC utility source from which to supply the DC output current required to support the inverter. The input contactor K1 opens and the battery instantaneously supplies energy to the battery converter.
The system oneline drawings in this section show the simplified internal structure of the UPS, battery supply, and basic maintenance bypass. Voltage UPS model System type Input Output 9395-675 Single unit three UPM – Reverse transfer dual-feed common battery system 9395-825 9395-675 Single unit three UPM – Reverse transfer dual-feed separate battery system 9395-825 9395-675 Single unit three UPM with field installed UPM –...
Figure 6-6. Eaton 9395 675-1100 kVA UPS system, 400 V input and 400 V output dual-feed UPS 675-1100 kVA 3..4x(225-275) kVA 1029052 User’s and Installation Guide Revision 008...
Figure 6-7. Typical maintenance bypass panel NOTE If installing, as part of the UPS system, a maintenance bypass without a rectifier input breaker, a minimum of two separate feeds with upstream feeder breakers, or one feed with two upstream feeder breakers, must be provided: one for the UPS and one for the maintenance bypass input. DO NOT use one feed or a single-feeder breaker to supply both the UPS and the maintenance bypass.
The system is paralleled for capacity if all UPMs in a system are required to support the load. 6.4.1 Multiple UPS parallel system modes Similar to the single UPS system, the Eaton 9395 UPS parallel system supports a critical load in five different modes of operation. The standard operation modes are: NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
The UPSs continually monitor themselves and the incoming utility power and automatically switch between these modes as required, without operator intervention, except when manually switching to Bypass mode. The sophisticated detection and switching logic inside the UPSs ensures that operating mode changes are automatic and transparent to the critical load, while internal monitoring systems indicate the current mode of operation.
6.4.3 Bypass mode – distributed bypass In Bypass mode, the output of the system is provided with three-phase AC power directly from the bypass input. While in this mode, the output of the system is not protected from fluctuations, spikes, or power outages from the source.
In the Parallel Redundant (N+1) arrangement, the bypass circuitry in each UPS operates to support the applied loads on bypass. If the UPSs are in NORMAL and one UPS trips offline, the remaining UPSs do not go to bypass as long as they have the capacity to support the load. In the Parallel Capacity (N+0) arrangement, if one UPS trips offline and goes to bypass, the remaining UPSs also go to bypass, if remaining UPSs can not support the load 6.4.4 Battery mode –...
UPS is shown in Figure 6-6 and Figure 6-7 on page 83. Voltage Oneline Drawing UPS Model System Type Input Output Figure 6-11 on page 89 9395-675 Multiple UPS - Distributed Bypass 1+1 and 2+0 9395-825 Configurations 9395-900 9395-1100 Figure 6-12 on page 90 9395-675...
Figure 6-11. Typical distributed bypass system (1+1 and 2+0 configurations) 1029052 UPS 675-1100 kVA 3..4x(225-275) kVA Revision 008 User’s and Installation Guide...
Figure 6-12. Typical distributed bypass system (2+1 and 3+0 configurations) UPS 675-1100 kVA 3..4x(225-275) kVA 1029052 User’s and Installation Guide Revision 008...
Figure 6-13. Typical distributed bypass system (3+1 and 4+0 configurations) 1029052 UPS 675-1100 kVA 3..4x(225-275) kVA Revision 008 User’s and Installation Guide...
The controls and indicators identified and described in this section are used to control and monitor UPS operation. Figure 7-1 shows the UPS controls and indicators. Figure 7-1. Eaton 9395 675-1100 kVA UPS controls and indicators 7.1.1 Control panel The control panel is used to set up and control the UPS, and to monitor UPS operation. For a description of the UPS control panel functions, see Section 7 .2.
The following sections describe using the UPS control panel to monitor the UPS. See Section 7 .3 for use of the operational controls. When the unit powers up, the screen displays Eaton as shown in Figure 7-2. To advance to the main menu and mimic screen, press any control panel pushbutton once.
Indicator Status Descriptions The UPS is in Battery mode. Because Battery mode is a normal condition of the UPS, the Nor- mal indicator also remains illuminated. Yellow The UPS is in Bypass mode. The critical load is supported by the bypass source. The Normal indicator is not illuminated when the system is in Bypass mode.
Figure 7-3. Parts of the LCD A - The UPS status area automatically scrolls between the Eaton Corporation model number, current date and time, active alarms, active notices, and load percent and battery runtime for the UPS. The top line of display blinks while scrolling when the system needs attention. Some notices and alarms may be accompanied by an audible horn.
Left or right arrows select or adjust settings displayed on the screen. Table 7-2: Display function menu map 7.2.5 Mimic screen Figure 7-4 shows the Main Menu and Mimic screen. To select the Mimic screen from the Events, Meters, Controls, or Setup screens, press the ESC pushbutton on the current menu bar. The Mimic screen shows the internal components of the UPS cabinet and a real-time graphical representation of the operating status of the system.
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Service History The Service History Log is for service personnel and is password protected. If the customer needs access to the log, contact an Eaton service represen- tative. Press the SERVICE pushbutton on the User History menu bar to dis- play the Service History Log.
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Function Subfunction Operation Contrast Adjust Select CONTRAST from the System Setup Level 0 menu to display the Con- trast Adjust screen. Use the left or right arrow pushbutton to adjust the contrast for the LCD. When the contrast adjustment is complete, press the SAVE pushbutton.
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Function Subfunction Operation Advanced Power The Advanced Power Management Setup screen allows the selection of Management the Advanced Power Management function to be configured. Select ADVANCED POWER MANAGEMENT SETUP from the System Setup Level 0 menu to display the Advanced Power Management Setup screen. Use the up or down arrow pushbutton to highlight the desired function, then press the SELECT pushbutton.
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Function Subfunction Operation Change Password The Change Password screen allows the System Setup Level 1 password to be changed. Select CHANGE PASSWORD from the System Setup Level 1 menu to display the Change Password screen. Use the left or right arrow pushbutton to select the password character position.
Function Subfunction Operation VMMS UPM Load The VMMS Load Limit screen sets the maximum load that can be drawn Limit from a UPM before additional UPMs are activated. Select APM LOAD LIMIT from the Module Management System Setup screen to display the VMMS Load Limit screen.
Function Message Maintenance Bypass Off; On Charger Charger Off; Charging UPM (during startup) DC Starting, Charger Off; DC Starting, Close Battery Breaker; Inverter Starting; Inverter Syncing; Ready; Online UPM 1 Offline; Shutdown, Charger Off; Ready; Ready, Charging; UPM 2 Online, Charger Off; Online, Charging UPM 4 (only in systems with a Field Upgrade UPM) Table 7-4: Typical system status messages...
Turns the battery charger off. Table 7-5: Command menu operation NOTE The Energy Saver System commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. 7.2.8 Load off screen The load off screen appears when the LOAD OFF pushbutton is selected from the main menu bar or System Controls menu bar.
7.3 Single UPS operation 7.3.1 Starting the UPS in Normal mode To start the UPS system: 1. If the UPS contains input breaker CB1, verify that input breaker CB1 is open. 2. Close the UPS input feeder circuit breaker. 3. Close the UPS bypass input feeder circuit breaker. 4.
7.3.3 Starting the UPMs To start the power module without transferring the critical load to Normal mode: 1. Unfasten the front door latch and swing the door open (see Figure 4-2 on page 33). 2. If the UPS contains input breaker CB1, verify that input breaker CB1 is open. 3.
NOTE The Variable Module Management System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. The Variable Module Management System and Energy Saver System modes are mutually exclusive. If the Energy Saver System mode is enabled, the Variable Module Management System mode commands will not be displayed.
UPS command menu To start High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. The Variable Module Management System and Energy Saver System modes are mutually exclusive.
NOTE The Variable Module Management System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. The Variable Module Management System and Energy Saver System modes are mutually exclusive. If the Energy Saver System mode is enabled, the Variable Module Management System mode commands will not be displayed.
To start High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. The Variable Module Management System and Energy Saver System modes are mutually exclusive.
To transfer the critical load to Energy Saver System: NOTE The Energy Saver System commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. 1. Press the CONTROLS pushbutton on the main menu bar. The System Status screen is displayed.
To transfer the critical load to High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. 1. On any UPS, press the CONTROLS pushbutton on the main menu bar. The System Status screen is displayed.
To transfer the critical load to Energy Saver System: NOTE The Energy Saver System commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. 1. Press the CONTROLS pushbutton on the main menu bar. The System Status screen is displayed.
To transfer the critical load to Bypass mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. 1. Press the CONTROLS pushbutton on the main menu bar. The System Status screen is displayed.
NOTE The High Alert and Energy Saver System commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. 1. Press the CONTROLS pushbutton on the main menu bar. The System Status screen is displayed.
2. On the System Status screen, select the UPM Command. The UPS Control Command screen is displayed. 3. On the UPS Control Command screen, select the UPM to shutdown. 4. Press the CONTROLS pushbutton on the UPS Control Command menu bar. The UPM Control Command screen is displayed.
WARNING Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened. 3. If the UPS contains input breaker CB1, open the UPS input breaker CB1. 4. Open the UPS input and bypass feeder circuit breakers. 7.3.27 Charger control To turn the battery charger on or off, perform the following procedure: 1.
NOTE The following instructions are for the Eaton Corporation-supplied REPO switch. If a customer- supplied REPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch.
7.4 Multiple UPS distributed bypass operation 7.4.1 Starting the distributed bypass system in normal mode To start the distributed bypass system: 1. Unfasten the front door latches and swing the doors open on all of the UPSs (see Figure 4-2 on page 33).
1. Unfasten the front door latches and swing the doors open on all of the UPSs (see Figure 4-2 on page 33). 2. If the UPSs contain input breakers (CB1), verify that all input breakers are open. 3. Close all MOBs. 4.
7.4.8 Start Variable Module Management System High Alert mode from the bypass command menu For instructions, see Section 7 .3.10 “Start Variable Module Management System High Alert mode from the bypass command menu” on page 109. 7.4.9 Starting the UPS UPMs To start the power modules without transferring the critical load to Normal mode: 1.
NOTE To transfer to Normal mode after starting individual UPMs, follow the procedure in Section 7.4.12. 7.4.10 Starting a single UPM To start a single UPM: 1. Unfasten the front door latch and swing the door open (see Figure 4-2 on page 33). 2.
To transfer the critical load to Energy Saver System: NOTE The Energy Saver System commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. 1. On any UPS, press the CONTROLS pushbutton on the main menu bar. The System Status screen is displayed.
To transfer the critical load to Normal mode: NOTE The Energy Saver System commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. 1. On any UPS, press the CONTROLS pushbutton on the main menu bar. The System Status screen is displayed.
To transfer the critical load to Normal mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. 1. On any UPS, press the CONTROLS pushbutton on the main menu bar. The System Status screen is displayed.
To transfer the critical load to High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. 1. On any UPS, press the CONTROLS pushbutton on the main menu bar. The System Status screen is displayed.
The Energy Saver System and High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. 1. On any UPS, press the CONTROLS pushbutton on the main menu bar. The System Status screen is displayed.
7.4.23 Transfer from Normal to Bypass mode and shut down all UPMs To transfer the critical load to Bypass mode and shut down all UPMs: 1. Transfer the critical load to bypass by performing the procedure in Figure 7.4.11 on page 121. 2.
7.4.25 Single UPM restart To restart a single UPM from a shutdown state: 1. Press the CONTROLS pushbutton on the main menu bar. The System Status screen is displayed. 2. On the System Status screen, select the UPM command. The UPS Control Command screen is displayed.
Perform the LOAD OFF procedure in Section 7 .4.31 on the UPS being shut down. The input, output, battery, and bypass backfeed contactors open, and the power module is turned off on the UPS being shut down. Logic power remains on. 8.
11. Press the SELECT pushbutton on the UPM 1 Command menu bar. The UPM status indicates SHUTDOWN. The input, output, and battery contactors open, and the power module is turned off. The remaining UPMs supply the critical load. If remaining UPMs can not support the load, selected UPM will not turn off.
NOTE If the UPS is starting on a bus with other online paralleled UPSs, the UPS will not go to bypass during startup. The UPS will start, sync to the other UPSs online, and go online. 16. Verify the following messages display sequentially on the UPS status line: DC STARTING, CHARGER OFF INVERTER STARTING INVERTER SYNCING...
4. On the Charger Control Command screen, select CHARGER OFF . 5. Press the SELECT pushbutton on the Charger Command menu bar. 7.4.31 Using the UPS LOAD OFF pushbutton or command A UPS Load Off is initiated by the LOAD OFF pushbutton from the main menu bar, the Load Off command on the UPS Control Command screen, or Load Off command on the Bypass Control Command screen.
Status screen is displayed. 2. On the System Status screen, select either the UPS or the BYPASS command. 3. Press the CONTROLS pushbutton on the System Status menu bar. The UPS or Bypass Control Command screen is displayed. 4. On the Control Command screen, select LOAD OFF . 5.
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NOTE The following instructions are for the Eaton-supplied REPO switch. If a customer-supplied REPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch. To use the REPO switch: 1. Firmly push the red pushbutton until it locks into place. The switch latches into the activated state.
Figure 4-15 on page 49 and Figure 4-24 on page 58 through Figure 4-25 on page 59. 8.1 X-Slot cards The Eaton 9395 UPS has four X-Slot communication bays (see Figure 4-24 on page 58 for bay locations). The UPS is compatible with the following X-Slot cards (see Figure 8-1): •...
LanSafe software uses an RS-232 serial link to communicate with the UPS. The software provides up- to-date graphics of UPS power and system data and power flow, a complete record of critical power events, and notification of important UPS or power information. With custom views for monitoring status and metering information, various user groups can select the most useful view for their specific needs.
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If a port is operating in Terminal mode and is connected to a computer, you can press [Esc] [H] to print the entire log with a firmware version header. The log in terminal mode is always in english. MODEL: Eaton 9395 CTO: TF12710000000 SERIAL: MCU DSP:70.81.14...
03/16/2099 21:25:25.850 N011: OUTPUT UNDER OR OVER FREQ OK (PM1) 03/23/2099 18:59:20.450 A199: BATTERIES DISCONNECTED (PM1) ACTIVE ALARMS: 11 NOTICE: OUTPUT UNDER OR OVER FREQ (PM1) 12 ALARM: REMOTE EMERGENCY POWER OFF (MCU) 102 NOTICE: INVERTER L1 CURRENT LIMIT (PM1) 103 NOTICE: INVERTER L2 CURRENT LIMIT (PM1) 104 NOTICE: INVERTER L3 CURRENT LIMIT (PM1) 8.4 Building alarm monitoring...
9 UPS maintenance The components inside the UPS cabinet are secured to a sturdy metal frame. All repairable parts and assemblies are located for easy removal, with very little disassembly. This design allows authorized service personnel to perform routine maintenance and servicing quickly. You must schedule periodic performance checks of your UPS system to keep it running properly.
9.2 Performing preventive maintenance The UPS system requires very little preventive maintenance. However, the system should be inspected periodically to verify that the units are operating normally and that the batteries are in good condition. 9.2.1 DAILY maintenance Perform the following steps daily: 1.
A basic training course, available from Eaton Corporation, gives you a competent working knowledge of the UPS system operation and teaches you how to perform first level corrective maintenance. For more information about training and other services, contact the Eaton Help Desk for Eaton products. 1029052 UPS 675-1100 kVA 3..4x(225-275) kVA...
The UPS systems are housed in free-standing cabinets with safety shields behind the doors. The UPS systems are available in 50/60 Hz with various output power ratings. Models Power Rating Frequency Eaton 9395-675 675 kVA 50/60 Hz Eaton 9395-825 825 kVA...
Output Voltage Harmonic Content 1.5% max THD (linear load) 5% max THD (nonlinear load) Output Current See Table 3-4 on page 23. Output Voltage Balance 3% for 100% maximum load imbalance (linear load) Output Voltage Phase Displacement 3° for 100% maximum load imbalance (linear load) Output Transients ±5% for 100% load step or removal Frequency Regulation...
11 Warranty The product is warranted against defects in design, materials and workmanship for a period of twelve (12) months from its original date of purchase. The local office or distributor may grant a warranty period different to the above and refer to local terms of liability as defined in the supply contract. The UPS manufacturer is not responsible for •...
Accessories are mounted in installed locations and wiring is terminated inside the UPS cabinet. (OPTIONAL) The debris shield covering the UPS cabinet ventilation grill is removed. Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. 1029052 UPS 675-1100 kVA 3..4x(225-275) kVA...
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