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Parker 650G Product Manual

Frame 1, 2, 3 & c - f
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650G
Frame 1, 2, 3 & C - F
HA501008U001 Issue 3
Product Manual
www.comoso.com
aerospace
climate control
electromechanical
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Summary of Contents for Parker 650G

  • Page 1 650G climate control electromechanical Frame 1, 2, 3 & C - F filtration fluid & gas handling hydraulics HA501008U001 Issue 3 pneumatics process control Product Manual sealing & shielding www.comoso.com...
  • Page 2 www.comoso.com...
  • Page 3 All orders are subject to Parker Hannifin Manufacturing Limited Terms and Conditions of Sale for Goods and/or Services. The general terms and conditions of sale f goods and/or services of Parker Hannifin Europe Sarl, Luxembourg, Switzerland Branch, Etoy, apply to this product unless otherwise agreed. The terms and conditions are available on our webside www.parker.com/termsandconditions/swizerland.
  • Page 4 Parker or its subsidiaries or authorized distributors. To the extent that Parker or its subsidiaries or authorized...

  • Page 5: Intended Users

    Safety Information Requirements IMPORTANT: Please read this information BEFORE installing the equipment. Intended Users This manual is to be made available to all persons who are required to install, configure or service equipment described herein, or any other associated operation. The information given is intended to highlight safety issues, EMC considerations, and to enable the user to obtain maximum benefit from the equipment.

  • Page 6: Hazards

    Safety Information Hazards DANGER! - Ignoring the following may result in injury 1. This equipment can endanger life by exposure to 5. For measurements use only a meter to IEC 61010 rotating machinery and high voltages. (CAT III or higher). Always begin using the highest range.
  • Page 7 650V Quick Start 650G Mount the drive vertically in a lockable cubicle. Is the drive to operate in Local (using the keypad) or Remote Control? If Remote Control, make Control Connections. Make Power Connections. Power-on and follow the Quick Set-Up procedure.

  • Page 8: Table Of Contents

    650G Frames 1, 2 & 3 ................. 3-1  Mounting the Drive ................3-1  Ventilation .................... 3-1  650G Frames C, D, E & F ..............3-2  Mounting the Drive ................3-2  Ventilation .................... 3-2  Minimum Air Clearance (Frame C) ............3-3 ...
  • Page 9 Contents Contents Page Power Connection Diagram for Frames 1, 2 & 3 ............ 3-15 Power Connection Diagram (Frame C) ..............3-16 Power Connection Diagram (Frame D) ..............3-16 Power Connection Diagram (Frame E) ..............3-17 Power Connection Diagram (Frame F) ..............3-17 Power Terminal Description ...................
  • Page 10 HAPTER OUTINE AINTENANCE AND EPAIR Routine Maintenance ..................8-1 Repair ......................8-1 Saving Your Application Data .................. 8-1 Returning the Unit to Parker SSD Drives ..............8-1 Disposal ......................... 8-1 HAPTER ECHNICAL PECIFICATIONS Understanding the Product Code ................9-1 ...
  • Page 11 Contents Contents Page Supply Harmonic Analysis Frames 1, 2 & 3 (230V filtered) ........9-15 Supply Harmonic Analysis Frames 2 & 3 (400V filtered) ......... 9-16 Supply Harmonic Analysis Frames 1 & 2 (230V unfiltered) ........9-17 Supply Harmonic Analysis Frames 2 & 3 (400V unfiltered) ........9-18 Supply Harmonic Analysis (Frame C Normal Duty) ..........
  • Page 12 Contents Contents Page 11-1 HAPTER PPLICATION OTES Synchronous Motor Control ................ 11-1 Using Line Chokes ..................11-1 Using Output Contactors ................11-1 Using Motor Chokes ................... 11-1 12-1 HAPTER ERIAL OMMUNICATIONS Connection to the P3 Port ................12-1 13-1 HAPTER PPLICATIONS The Default Application ................

  • Page 13: Chapter 1 Getting Started

    650G Frames C, D, E, F The 650G, Frames C, D, E & F, is part of the 650 Series of AC Drives, designed for speed control of standard 3-phase induction motors. It is available in a range of ratings for heavy and normal torque applications.

  • Page 14: Equipment Inspection

    It is important that you pass the manual on to any new user of this unit. Software Product Manual An accompanying Software Product Manual is available for download from the Parker SSD Drives website: www.Parker.com/ssd 650G AC Drive...

  • Page 15: An Overview Of The Drive

    Figure 2-1 View of Component Parts (Frame 1 illustrated) Main drive assembly Control terminals Keypad Volt-free relay contacts DIN clip/fixing bracket Product rating label Terminal cover Motor thermistor terminals Power terminals RS232 programming port - P3 Motor cable screen clamp Encoder/digital inputs 650G AC Drive www.comoso.com...

  • Page 16: Component Identification - Frame C

    An Overview of the Drive Component Identification – Frame C Front View (with items remov ed) Figure 2-2 650G AC Drive, Frame C 11.0kW Main drive assembly Blank cover Top cover (optional) Control terminals Terminal cover retaining screw Power terminals...

  • Page 17: Component Identification - Frame D

    An Overview of the Drive Component Identification – Frame D Front View (with items removed) Figure 2-3 650G AC Drive, Frame D 15 - 22kW Main drive assembly Control terminals Lower front cover retaining screw Power terminals Lower front cover...

  • Page 18: Component Identification - Frame E

    An Overview of the Drive Component Identification – Frame E Front View (with items removed) Figure 2-4 650G AC Drive, Frame E 30 - 45kW Main drive assembly Control terminals Lower front cover retaining screw Power terminals Lower front cover...

  • Page 19: Component Identification - Frame F

    An Overview of the Drive Component Identification – Frame F Front View (with items removed) Figure 2-5 650G AC Drive, Frame F 55 - 90kW Main drive assembly Control terminals Lower front cover retaining screw Power terminals Lower front cover...

  • Page 20: Control Features

    1 configurable voltage output Outputs Digital Inputs 6 configurable 24V dc inputs (2 suitable for encoder inputs) Digital I/O 1 configurable 24V dc open collector outputs/digital inputs Relay Outputs 1 configurable relay output Table Chapter 2-1 Control Features 650G AC Drive www.comoso.com...

  • Page 21: Functional Overview

    This is a non-isolated RS232 serial link for communication with the Keypad. Alternatively, a PC running Parker SSD Drives’ “DSE” windows-based configuration software (or some other suitable PC programming tool) can be used to graphically program and configure the drive.

  • Page 22: Installing The Drive

    Maintain a minimum air clearance for ventilation of 100mm (4 inches) above and below the unit. When mounting two or more 650G units together, these clearances are additive. Ensure that the mounting surface is normally cool. Be aware that adjacent...

  • Page 23: 650G Frames C, D, E & F

    Be aware that other equipment may have its own clearance requirements. When mounting two or more 650G units together, these clearances are additive. Ensure that the mounting surface is normally cool.

  • Page 24: Minimum Air Clearance (Frame C)

    Wall-Mount Product/Application (Frame C) (Europe: IP2x plus IP4x top surface protection, USA/Canada: Type 1). Wall-mounted 650G units must have the top cover correctly fitted. The top cover fixing screw has a maximum tightening torque of 1.5Nm (1.2Nm recommended). Top Cover...
  • Page 25  Fit a gasket to each side of the drive to panel complete the gasket seal. Ensure a complete seal is made; 2 extra side gaskets are provided.  Offer up the drive to the panel and secure. Refer to Through-Panel Cutout Details, page 3-9. 650G AC Drive www.comoso.com...

  • Page 26: Minimum Air Clearance (Frame D)

    Wall-Mount Product/Application (Frame D) (Europe: IP2x plus IP4x top surface protection, USA/Canada: Type 1). Wall-mounted 650G units must have the top cover correctly fitted. The top cover fixing screw has a maximum tightening torque of 1.5Nm (1.2Nm recommended). Top Cover...
  • Page 27 2 extra side gaskets are provided.  Offer up the drive to the panel and secure. panel Refer to Through-Panel Cutout Details, page 3-9. 650G AC Drive www.comoso.com...

  • Page 28: Minimum Air Clearance (Frame E)

    Wall-Mount Product/Application (Frame E) (Europe: IP2x plus IP4x top surface protection, USA/Canada: Type 1). Wall-mounted 650G units must have the top cover correctly fitted. The top cover fixing screw has a maximum tightening torque of 1.5Nm (1.2Nm recommended). Top Cover...
  • Page 29  Fit the self-adhesive gasket material to the mating face of the drive to produce an air- tight seal between the drive and the panel.  Offer up the drive to the panel and secure. Refer to Through-Panel Cutout Details, page 3-9. panel 650G AC Drive www.comoso.com...
  • Page 30 Installing the Drive Through-Panel Cutout Details 650G AC Drive www.comoso.com...

  • Page 31: Minimum Air Clearance (Frame F)

    Clearances for Standard Product (mm) Frame F 0 (zero) Duct Kit A Duct kit, Part Number LA466717U003 is available for the 650G Frame F drive. The installation diagram is provided on the following page. Caution Protect any equipment in the cubicle from swarf etc.
  • Page 32 3-11 Installing the Drive Duct Kit Installation Diagram 650G AC Drive www.comoso.com...

  • Page 33: Electrical Installation

    Ensure that all wiring is electrically isolated and cannot be made “live” unintentionally by other personnel. The drive is suitable for use with both earth referenced supplies (TN) and non- earth referenced supplies (IT) when fitted with an internal ac supply EMC filter. 650G AC Drive www.comoso.com...

  • Page 34: Control Terminal Description Frames 1, 2 & 3

    Speed Setpoint – analog input 1. 0-10V If AIN 1 is not used, connect to 0V. 0V reference for analog/digital I/O * The total current available is 50mA, either individually or as the sum of terminal 6 & 10. 650G AC Drive www.comoso.com...

  • Page 35: Control Terminal Description Frames C, D, E & F

    750 to 1650 If the motor is not fitted with an internal thermistor, you should disable the thermistor trip function either by setting INVERT TRIPS MENU THERMISTOR INPUT ( Ot) to 1, or by linking the thermistor terminals. 650G AC Drive www.comoso.com...

  • Page 36: Power Connection Diagram For Frames 1, 2 & 3

    (TN) and non-earth referenced supplies (IT) when 8 Re-fit the terminal cover. fitted with an internal ac supply EMC filter. IMPORTANT: Note that the 650G unit must be permanently earthed using two independent protective earth/ground incoming supply conductors. 650G AC Drive www.comoso.com...

  • Page 37: Power Connection Diagram (Frame C)

    Feed the power supply and motor cables into the drive through the metal gland plate using the correct cable entries, and connect to the power terminals. Tighten all terminals to the correct tightening torque, refer to the Terminal Tightening Torques table. 4. Lower the internal power terminal shield. 650G AC Drive www.comoso.com...

  • Page 38: Power Connection Diagram (Frame E)

    Terminal Tightening Torques table. IMPORTANT: Remember to provide the auxiliary supply for the Frame F cooling fan. In Chapter 9, check for the correct voltage via the Product Code, and refer to Cooling Fans for correct wiring. 650G AC Drive www.comoso.com...

  • Page 39: Power Terminal Description

    Note: The standard Frame E and Frame F terminals are not intended for flat busbar. A Power Terminal adaptor is available to enable wiring with flat busbar, part number BE465483. * The larger wire sizes can be used provided a crimp is fitted to the wire 650G AC Drive www.comoso.com...

  • Page 40: Terminal Tightening Torques

     Operate correctly with dc and ac protective earth currents (i.e. type B RCDs as in Amendment 2 of IEC755).  Have adjustable trip amplitude and time characteristics to prevent nuisance tripping on switch-on. 650G AC Drive www.comoso.com...

  • Page 41: Power Grounding & Screening

    Screened motor connections to be made using a cable gland with a 360 degree screened connection 650G AC Drive www.comoso.com...

  • Page 42: Optional Equipment

    An actual size template is provided with the Keypad/6052 Mounting Kit. Figure 3-12 Mounting Dimensions for the Remote- Mounted Keypad 6521/6901/6911 The 6901 and 6911 keypads may be remote mounted and connected to the 650G drive in the same way. 650G AC Drive www.comoso.com...

  • Page 43: Fitting The Remote 6511 Keypad

    Fitting the Remote 6511 Keypad Two types of 650G keypads are available: Parker SSD Part No. 6511/DISP/... not suitable for remote-mounting Parker SSD Part No. 6511/DISPR/. suitable for remote-mounting on drives with an RS232 port You can remote-mount the keypad using: ...

  • Page 44: Rs485/Rs232 Communication Module (Frames 1, 2 & 3)

    Installing the Drive RS485/RS232 Communication Module (Frames 1, 2 & 3) You can create a network of drives by linking a Master (PC/PLC) to one or more 650G drives fitted with this module. Plug this Communication Module on to the front of the 650G drive, replacing the keypad.
  • Page 45 Application" - SET::SERL Menu, parameters SE01 to SE08. For Tag number information refer to the 650G Software Product Manual, available on the Parker SSD Drives website: www.parker.com/ssd Note: This Option can only be used on drives using software version 4.1 or higher.

  • Page 46: Top Cover

    3-25 Installing the Drive Top Cover This can be fitted to wall-mounted 650G units to give improved compliance ratings. Refer to Chapter 9: “Technical Specifications” - Environmental Details. The top cover must be correctly fitted and secured with screw(s). Note: The maximum operating temperature of the drive is reduced by fitting the top cover.
  • Page 47 CZ353190 3.39 CZ353190 Brake Resistor Selection Note: Parker SSD Drives can supply suitable brake resistors. Brake resistor assemblies must be rated to absorb both peak braking power during deceleration and the average power over the complete cycle.  J ...

  • Page 48: External Ac Supply Emc Filter

    4 x 4mm 698 x 250 x 80mm 680 x 6.2kg 216mm Gland Plate : BA467840U105 Frame F 500V IT/TN CO467842U215 95mm 825 x 250 x 795 x applicable 115mm 216mm Gland Plate : Not applicable 650G AC Drive www.comoso.com...
  • Page 49 3-28 Installing the Drive Figure 3-14 Footprint/Bookcase Mounting Filters (generic) 650G AC Drive www.comoso.com...
  • Page 50 3-29 Installing the Drive Figure 3-15 Gland Box for Footprint/Bookcase Mounting Filters (generic) 650G AC Drive www.comoso.com...

  • Page 51: Emc Motor Output Filter

    This can help the drive achieve EMC and filter thermal conformance. It also ensures longer motor life by reducing the high voltage slew rate and overvoltage stresses. Mount the filter as close to the VSD as possible. Please refer to Parker SSD Drives for the selection of a suitable filter.

  • Page 52: Encoder Connections

    To ensure compliance with the EMC Directive the overall cable screen should be connected to the drive chassis. Recommended cable (pairs individually screened): Belden equivalent 8777 Parker SSD Drives Part Number CM052666 Encoder The drive will operate with 5-24V encoders. Provide the supply correct supply for the encoder.

  • Page 53: Chapter 4 Operating The Drive

    If during the start-up routine the display shows either an alarm Note: (indicated by the letter “A”) or a flashing Warning message, refer to Chapter 7: “Trips and Fault Finding”. A typical alarm 650G AC Drive www.comoso.com...

  • Page 54: Local Control Operation

     as a simple Open-loop drive (V/F Fluxing Mode) provides less torque control at low speeds, but is ideal for controlling fans and pumps  in Sensorless Vector Fluxing mode used for maximum torque control at low speeds, for example, in operating a lift 650G AC Drive www.comoso.com...

  • Page 55: Set-Up As An Open-Loop Drive (V/F Fluxing)

    The parameters most likely to require attention in this (default) control mode (VOLTS / HZ) are shown below. Display Parameter Default Brief Description MAX SPEED Default is Set the speed in Hz at which the 650G Product Code will run when the maximum setpoint is dependent applied MIN SPEED 0.0% Minimum speed clamp ACCEL TIME 10.0 s...

  • Page 56: Set-Up Using The Sensorless Vector Fluxing Mode

    Enter values for the following parameters. Display Parameter Default Brief Description MAX SPEED Default is Set the speed in Hz at which the 650G Product Code will run when the maximum setpoint is dependent applied MIN SPEED 0.0% Minimum speed clamp ACCEL TIME 10.0 s...
  • Page 57 Run and Stop led’s will flash on the blank cover when fitted, or will flash on the keypad. When complete, the drive is returned to the stopped condition and the AUTOTUNE ENABLE parameter is reset to 0 (FALSE). 650G AC Drive www.comoso.com...

  • Page 58: Reading The Status Leds

    Running with zero reference, enable false or contactor feedback false Running Stopping Braking and running with zero speed demand Braking and running Braking and stopping Table 4-1 Status indications given by the Blank Cover Health and Run LEDs 650G AC Drive www.comoso.com...

  • Page 59: The Keypad

    The 650G can be fitted with either a Standard or Remote Keypad. Both Keypads fit on the front of the drive, but the Remote Keypad (with its extra...

  • Page 60: Display Indications

    The current output frequency in Hertz SPEED SETPOINT The set point as a percentage of MAX SPEED Vac (rms) x 2 = dc link Volts DC LINK VOLTS (when motor stopped) MOTOR CURRENT The current load value in Amps 650G AC Drive www.comoso.com...

  • Page 61: The Menu System

    8 seconds. For example, version 4.7: It can also be displayed by pressing the E key for 2 seconds when at the top of the MMI tree, Menu Level 1. TRIPS MENU OUTPUTS MENU INPUTS MENU ENCODER MENU 650G AC Drive www.comoso.com...

  • Page 62: How To Change A Parameter Value

    Local Setpoint is displayed. Remote to Local Control: Hold this key down until the display shows REMOTE Hold this key down until the display spells Release the key to display LOCAL the Local Setpoint 650G AC Drive www.comoso.com...

  • Page 63: Password Protection

    Navigate to the parameter (SET::SETP::ST99) and press the key. This toggles full or partial menu detail. The default setting of 0 provides partial menu detail. Set the parameter to 1 for full menu detail. 650G AC Drive www.comoso.com...

  • Page 64: Chapter 6 Programming Your Application

    This table provides information about each parameter accessible using the keypad, or MMI (Man Machine Interface). For more information about these and additional parameters accessible using DSE (or other suitable programming tool), refer to the 650G Software Product Manual on our website: www.parker.com/ssd...
  • Page 65 FREQUENCY reached. The default is Product Code dependent 60Hz JOG SETPOINT Speed the 650G will run at if the Jog input is high, -100.0 to 100.0% 10.0% as a percentage of the MAX SPEED parameter RUN STOP MODE RAMPED : The motor speed is reduced to zero at a...
  • Page 66 10.0s from 0.00% to 100.00% of its value R/L MAX VALUE The maximum value for the ramp output -100.00 to 100.00% 100.00% R/L MIN VALUE The minimum value for the ramp output -100.00 to 100.00% 0.00% 650G AC Drive www.comoso.com...
  • Page 67 Enables flycatching in Volts/Hz control mode when 0=FALSE ENABLE TRUE. Allows the drive to catch a spinning load. 1=TRUE FLY-CATCH Enables flycatching in Sensorless Vector control 0=FALSE ENABLE mode when TRUE. Allows the drive to catch a 1=TRUE spinning load. 650G AC Drive www.comoso.com...
  • Page 68 TRUE emulates the terminal volts profile provided by the Parker SSD Drives' 601 product. This allows drop in replacement of the 601 by the 650G. AUTO BOOST (CL08) has no effect in this mode. Simple Mode (CL07 = 1)
  • Page 69 SPEED POS LIMIT This sets the upper limit of the speed demand. -110.00 to 110.00% 110.00% F SV SPEED NEG LIMIT This sets the lower limit of the speed demand. -110.00 to 110.00% -110.00% F SV 650G AC Drive www.comoso.com...
  • Page 70 AOUT 1 SCALE -300.00 to 300.00% 100.00% SCALE OFFSET AOUT 1 OFFSET -300.00 to 300.00% 0.00% VALUE AOUT 1 0= FALSE ABSOLUTE (not absolute) 100% 1= TRUE (absolute) AOUT 1 VALUE -300.0 to 300.0% 0.0% CLAMP OUTPUT 650G AC Drive www.comoso.com...
  • Page 71 Disables the dynamic brake switch trip LOOP SWITCH SPEED FEEDBACK Disables the speed feedback trip LOOP OVERSPEED Disables the overspeed trip LOOP DISPLAY Disables the display (keypad) trip LOOP (KEYPAD) DC LINK RIPPLE Disables the DC link ripple trip LOOP 650G AC Drive www.comoso.com...
  • Page 72 601 product) SKIP FREQUENCY This parameter contains the centre frequency of 0.0 to 240.0 Hz skip band 1 in Hz SKIP FREQUENCY The width of skip band 1 in Hz 0.0 to 60.0 Hz BAND 1 650G AC Drive www.comoso.com...
  • Page 73 In this case, the comparison level may be positive or negative. LOCAL MIN The magnitude of the minimum setpoint that will 0.0 to 100.0 % 0.0 % be used when running in Local Mode. SPEED 650G AC Drive www.comoso.com...
  • Page 74 ENC LINES The number of lines must be set to match the 100 to 10000 type of encoder being used. Incorrect setting of this parameter will result in an erroneous speed measurement. 650G AC Drive www.comoso.com...
  • Page 75 ENC SPEED SCALE parameter should be set to the result of: 6000 maximum speed (rpm) ENC SPEED Speed feedback, in — — units defined by the ENC SPEED SCALE parameter. 650G AC Drive www.comoso.com...

  • Page 76: Configuring Terminals 9 & 10 (Digital Input/Output)

    Setpoint and Feedback, together with good transient performance. Proportional Gain ( 501) This is used to adjust the basic response of the closed loop control system. The PI error is multiplied by the Proportional Gain to produce an output. 650G AC Drive www.comoso.com...

  • Page 77: Auto Restart

    (5 minutes or 4 x AUTO RESTART DELAY, whichever is the longer); or after a successful manual or remote trip reset; or by removing the Run signal (Terminal 7, DIN1). Refer to Chapter 7: "Trips and Fault Finding" - Hexadecimal Representation of Trips. 650G AC Drive www.comoso.com...

  • Page 78: Skip Frequencies

    The skip frequencies are symmetrical and thus work in forward and reverse. Setting SKIP FREQUENCY or SKIP FREQUENCY BAND to 0 disables the corresponding band. Drive Frequency Skip band Skip Frequency Setpoint Drive Frequency Frequency 2 Setpoint Frequency 1 Drive Frequency Frequency 1 Frequency 2 Setpoint 650G AC Drive www.comoso.com...

  • Page 79: Minimum Speed Mode

    MMI (Man Machine Interface). For more information about these and additional parameters accessible using DSE (or other suitable programming tool), refer to the 650G Software Product Manual on our web site: www.parker.com/ssd * Frequency Dependent Parameters These parameter values (marked with “*”...
  • Page 80 # The correct value is selected for the size of drive - refer to the Power Dependent Parameters table below * The correct value is selected for the drive, however, when 60Hz is selected the 400V unit = 460V 650G AC Drive www.comoso.com...

  • Page 81: Power Dependent Parameters

    500. ms 500. ms 500. ms MOTOR CONNECTION MOTOR DATA 1 : STAR 1 : STAR 1 : STAR 1 : STAR 1 : STAR 1 : STAR BRAKE RESISTANCE DYNAMIC BRAKING BOOST MODE FLUXING 1058 650G AC Drive www.comoso.com...
  • Page 82 500. ms 500. ms 500. ms MOTOR CONNECTION MOTOR DATA 1 : STAR 1 : STAR 1 : STAR 1 : STAR 1 : STAR 1 : STAR BRAKE RESISTANCE DYNAMIC BRAKING BOOST MODE FLUXING 1058 650G AC Drive www.comoso.com...
  • Page 83 500. ms 500. ms 500. ms SPEED INT TIME SPEED LOOP 1188 1 : STAR 1 : STAR 1 : STAR 1 : STAR MOTOR CONNECTION MOTOR DATA BRAKE RESISTANCE DYNAMIC BRAKING BOOST MODE FLUXING 1058 650G AC Drive www.comoso.com...
  • Page 84 100 ms 100 ms 100 ms 100 ms 100 ms MOTOR CONNECTION MOTOR DATA 1 : STAR 1 : STAR 1 : STAR 1 : STAR 1 : STAR BRAKE RESISTANCE DYNAMIC BRAKING BOOST MODE FLUXING 1058 650G AC Drive www.comoso.com...
  • Page 85 SPEED INT TIME SPEED LOOP 1188 100 ms 100 ms 100 ms 100 ms MOTOR CONNECTION MOTOR DATA 1 : STAR 1 : STAR 1 : STAR 1 : STAR BRAKE RESISTANCE DYNAMIC BRAKING BOOST MODE FLUXING 1058 650G AC Drive www.comoso.com...
  • Page 86 100 ms 100 ms MOTOR MOTOR DATA 1 : STAR 1 : STAR 1 : STAR 1 : STAR 1 : STAR 1 : STAR 1 : STAR CONNECTION BRAKE DYNAMIC RESISTANCE BRAKING BOOST MODE FLUXING 1058 650G AC Drive www.comoso.com...
  • Page 87 100 ms 100 ms 100 ms MOTOR MOTOR DATA 1 : STAR 1 : STAR 1 : STAR 1 : STAR 1 : STAR 1 : STAR CONNECTION BRAKE DYNAMIC RESISTANCE BRAKING BOOST MODE FLUXING 1058 650G AC Drive www.comoso.com...
  • Page 88 100 ms 100 ms 100 ms 100 ms 100 ms MOTOR MOTOR DATA 1 : STAR 1 : STAR 1 : STAR 1 : STAR 1 : STAR CONNECTION BRAKE DYNAMIC RESISTANCE BRAKING BOOST MODE FLUXING 1058 650G AC Drive www.comoso.com...
  • Page 89 SPEED INT TIME SPEED LOOP 1188 100 ms 100 ms 100 ms 100 ms MOTOR MOTOR DATA 1 : STAR 1 : STAR 1 : STAR 1 : STAR CONNECTION BRAKE DYNAMIC RESISTANCE BRAKING BOOST MODE FLUXING 1058 650G AC Drive www.comoso.com...

  • Page 90: Chapter 7 Trips And Fault Finding

    1. Press the (STOP) key to reset the trip and clear the alarm from the display. 2. Remove and then re-apply the RUN command and the drive will run normally. In remote mode, success is indicated by displaying 650G AC Drive www.comoso.com...

  • Page 91: Using The Keypad To Manage Trips

    External dynamic brake resistor has been overloaded: BRAKE RESISTOR  Trying to decelerate a large inertia too quickly or too often Internal dynamic braking switch has been overloaded: BRAKE SWITCH  Trying to decelerate a large inertia too quickly or too often 650G AC Drive www.comoso.com...
  • Page 92 Check for a missing input phase Overspeed: OVERSPEED  >150% base speed when in Sensorless Vector mode AOUT overload on terminal 5: ANOUT FAULT  10mA maximum DIGIO 1 (T9) DIN3 overload on terminal 9: FAULT  20mA maximum 650G AC Drive www.comoso.com...
  • Page 93 MOTOR STALL ERR The leakage inductance measurement requires a test current to be inserted into the motor. It has not been possible to achieve the required level of current. Check that the motor is wired correctly. 650G AC Drive www.comoso.com...
  • Page 94 Product Code Error Switch unit off/on. If persistent, return unit to factory Calibration Data Switch unit off/on. If persistent, return unit to factory Error Configuration Data Press the key to accept the default configuration. If Error persistent, return unit to factory 650G AC Drive www.comoso.com...

  • Page 95: Hexadecimal Representation Of Trips

    Hexadecimal Representation of Trips The tables below show the possible parameter values for the AUTO RESTART TRIGGERS and AUTO RESTART TRIGGERS+ parameters, ST23 and ST24 respectively. Refer to the 650G Software Product Manual, "Trips Status" (on our website: www.parker.com/ssd ) for additional trip information that is available over the Comms.
  • Page 96 This in turn represents the trips BRAKE SWITCH, ANIN FAULT, MOTOR STALLED and INVERSE TIME. In the same way, the AUTO RESTART TRIGGERS+ parameter set to 04A0 would represent OVERSPEED, ANIN FAULT, DESAT OVER I and 10V FAULT. 650G AC Drive www.comoso.com...

  • Page 97: Fault Finding

    Faulty cabling or connections Check for problem and rectify before wrong replacing with correct fuse Faulty drive Contact Parker SSD Drives Cannot obtain power-on state Incorrect or no supply available Check supply details Motor will not run at switch-on Motor jammed...

  • Page 98: Chapter 8 Routine Maintenance And Repair

    Repair There are no user-serviceable components. IMPORTANT: MAKE NO ATTEMPT TO REPAIR THE UNIT - RETURN IT TO PARKER SSD DRIVES. Saving Your Application Data In the event of a repair, application data will be saved whenever possible. However, we advise you to copy your application settings before returning the unit.

  • Page 99: Chapter 9 Technical Specifications

    650G – 21115010 – 001P00 – A1 Example:- This is a Frame 1 650G, 230v single phase, 0.25kW, Frame 1, no auxiliary supply, no brake switch, no filter, RS232 port fitted, panel mounted, no special options, English 50Hz, 6511 RS232 option fitted.
  • Page 100 T hrough Panel Mount (Option on Frames C-E only) None Special Documented special options (01-99) Option Destination English (50Hz) Keypad None 6511 TTL fitted (option on frames 1-3 only) 6511 RS232 fitted (option on frames 1-3 only) 6521 fitted (option on Frames C-F only) 650G AC Drive www.comoso.com...

  • Page 101: Environmental Details

    When the top cover is fitted, complies with the requirements of UL508C as Type 1 Enclosed (for direct wall mounting applications) when specified with Model Number Block 6 (Frame B) or Modle Number Block 4 (Frame C, D, E, F) designation xx20 or xx21 only. 650G AC Drive www.comoso.com...

  • Page 102: Earthing/Safety Details

    650G 7.5kW @ 400V 650G-432160... 25cfm (42.5 m³/hr) 650G 11kW, and 15kw @ 400V 650G-432230… 35cfm (59.5 m³/hr) FRAME D 650G 15kW, 18.5kW & 22kW @ 400V 650G-432310.. 650G-432380… 650G-432450 55cfm (93.4 m³/hr) 650GD 30kW @ 400V 650G-432590.. 81cfm (138 m³/hr) FRAME E...

  • Page 103: Electrical Ratings

    Maximum Motor dv/dt = 10,000V/s. This can be reduced by adding a motor choke in series with the motor. Contact Parker SSD Drives for recommended choke details. Local wiring regulations always take precedence. Select cable rated for the drive.

  • Page 104: Electrical Ratings (230V Build Variant)

    Normal Duty (Output Overload Motoring 110% for 30s, 125% for 0.5s short term rating) 650G-233104-.. 37kW 1150 1500 100000 50Hp 1150 1500 100000 650G-233130-.. 45kW 1350 1800 100000 60Hp 1350 1800 100000 650G-233154-.. 55kW 1600 2100 100000 75Hp 1600 2100 100000 650G AC Drive www.comoso.com...

  • Page 105: Electrical Ratings (400V Build Variant)

    30kW 15000 40Hp 15000 Normal Duty (Output Overload Motoring 110% for 30s) 650G-432310-.. 18.5kW 40.5 4000 25Hp 34.2 4000 650G-432380-.. 22kW 47.2 6000 30Hp 6000 650G-432450-.. 30kW 6000 40Hp 6000 650G-432590-.. 37kW 1030 15000 50Hp 15000 650G AC Drive www.comoso.com...
  • Page 106 75kW 1400 1670 100,000 650G-433150-.. 100Hp 1200 1500 100,000 90kW 1580 1950 100,000 650G-433145-.. 125Hp 1340 1780 100,000 650G-433156-... 110kW 1800 1950 100,000 150Hp 1670 2180 100,000 650G-433180-... 110kW 1800 1950 100,000 150Hp 1670 2180 100,000 650G AC Drive www.comoso.com...
  • Page 107 0.70 30kW 40Hp CO352903 RL-05502 0.50 37kW 50Hp CO352904 RL-08002 0.40 45kW 60Hp CO352904 RL-08002 0.40 55kW 75Hp CO352905 RL-10002 0.30 75kW 100Hp CO352906 RL-13002 0.20 90kW 125Hp CO470057 RL-16002 0.15 90kW 150Hp CO470045 RL-20002 0.11 650G AC Drive www.comoso.com...

  • Page 108: Input Fuse Ratings

    Frame F 650G-232420-.. 650G-233104-.. 650G-232540-.. 650G-233130-.. 650G-232680-.. 650G-233154-.. 400V BUILD VARIANT 380-460V ±10%, 45-65Hz * Frame C Frame E 650G-432160-.. 650G-432590-.. 650G-432230-.. 650G-432730-.. 650G-432300-.. 650G-432870-.. Frame D Frame F 650G-432310-.. 650G-433105-.. 650G-432380-.. 650G-433145-.. 650G-432450-.. 650G-433156-.. 650G-432590-.. 650G-433180-.. 650G AC Drive www.comoso.com...

  • Page 109: External Ac Supply (Rfi) Filters

    Control where they exit cubicle. Control 0V must 0V must be connected to protective be connected to protective earth/ground) earth/ground) 650G AC Drive www.comoso.com...

  • Page 110: Cabling Requirements For Emc Compliance (Frame 1, 2 & 3)

    25 metres 25 metres With External AC Supply EMC Filter Screen to Earth Both ends Both ends Both ends Drive end only Connection Output Choke 300 metres maximum * Maximum motor cable length under any circumstances 650G AC Drive www.comoso.com...

  • Page 111: Internal Dynamic Brake Switch (Frames 2 & 3)

    230V Build Variant: 220-240V ±10% DC link brake voltage: 390V 650G-232220-... 5.5/7.5 13.5 5.2/6.9 1.6/2.1 650G-232280-... 7.5/10 17.7 6.9/9.2 2.1/2.8 400V Build Variant: 380-460V ±10%, 45-65Hz DC link brake voltage: 750V 650G-432160-.. 7.5/10 11/15 3.4/4.5 650G-432230-.. 11/15 11/15 3.4/4.5 650G-432300-.. 15/20 11/15 3.4/4.5 650G AC Drive www.comoso.com...

  • Page 112: Internal Dynamic Brake Switch (Frame D)

    650G-233154-.. 45/60 51/68 39.0 15/20 400V Build Variant: 380-460V ±10%, 45-65Hz DC link brake voltage: 750V 20s maximum, 25% duty 650G-433105-.. 55/75 62/83 18/25 650G-433145-.. 75/100 90/125 24/32 650G-433156-.. 90/125 102/137 24/32 650G-433180-.. 90/150 102/137 24/32 650G AC Drive www.comoso.com...

  • Page 113: User Relay

    6 & 10. Frames C, D, E & F - 150mA : The total current available is 150mA, either individually or as the sum of terminal 6 & 10. 650G AC Drive www.comoso.com...

  • Page 114: Supply Harmonic Analysis Frames 1, 2 & 3 (230V Filtered)

    650G Motor Power (kW) 0.25 0.37 0.55 0.75 Fundamental Voltage (V) Typical Motor Efficiency % Harmonic No. RMS Current (A) 10.3 Total RMS Current (A) 10.9 12.5 THD (V) % 0.3559 0.0972 0.5426 0.5733 0.6277 0.7055 650G AC Drive www.comoso.com...

  • Page 115: Supply Harmonic Analysis Frames 2 & 3 (400V Filtered)

    0.55 0.75 Fundamental Voltage (V) Typical Motor Efficiency % Harmonic No. RMS Current (A) 12.9 11.1 Total RMS Current (A) 12.0 15.8 20.8 THD (V) % 0.1561 0.2158 0.2776 0.3859 0.4393 0.5745 0.6994 0.8111 0.9899 1.2110 650G AC Drive www.comoso.com...

  • Page 116: Supply Harmonic Analysis Frames 1 & 2 (230V Unfiltered)

    Drive Type 650G Motor Power (kW) 0.25 0.37 0.55 0.75 Fundamental Voltage (V) Typical Motor Efficiency % Harmonic No. RMS Current (A) Total RMS Current (A) 11.7 15.3 THD (V) % 0.5633 0.8016 1.0340 1.0944 1.4611 1.7778 650G AC Drive www.comoso.com...

  • Page 117: Supply Harmonic Analysis Frames 2 & 3 (400V Unfiltered)

    0.55 0.75 Fundamental Voltage (V) Typical Motor Efficiency % Harmonic No. RMS Current (A) 12.7 11.0 Total RMS Current (A) 12.4 16.0 20.6 THD (V) % 0.1634 0.2209 0.2817 0.3569 0.4444 0.5886 0.7107 0.8896 1.0127 1.2138 650G AC Drive www.comoso.com...

  • Page 118: Supply Harmonic Analysis (Frame C Normal Duty)

    23.9 10.8 12.7 17.5 19.4 10.4 10.6 13.5 18.4 13.0 15.3 Total RMS 30.6 18.6 25.7 34.4 43.9 19.9 23.4 32.2 35.6 Current (A) THD (V) % 0.68 0.4848 0.6858 0.8634 1.1883 0.5286 0.6545 0.8396 1.0236 650G AC Drive www.comoso.com...

  • Page 119: Supply Harmonic Analysis (Frame C Heavy Duty)

    13.9 14.4 15.9 13.3 10.8 15.6 10.7 11.0 12.8 Total RMS 24.5 33.2 14.5 18.9 26.2 36.5 14.2 25.5 26.5 29.2 Current (A) THD (V) % 0.57 0.86 0.40 0.54 0.70 1.03 0.40 0.70 0.72 0.87 650G AC Drive www.comoso.com...

  • Page 120: Supply Harmonic Analysis (Frame D Normal Duty)

    19.6 25.5 13.0 14.7 17.8 Total RMS 54.0 65.0 40.5 47.2 60.8 83.8 32.6 39.1 50.5 Current (A) THD (V) % 0.97 1.05 0.96 1.08 1.30 1.72 0.85 0.96 1.16 * Please contact Parker SSD Drives 650G AC Drive www.comoso.com...

  • Page 121: Supply Harmonic Analysis (Frame D Heavy Duty)

    11.3 13.0 14.7 Total RMS 44.9 52.8 65.0 34.8 40.5 47.2 65.8 27.5 33.2 39.1 Current (A) THD (V) % 0.90 0.93 1.05 0.85 0.96 1.08 1.44 0.74 0.85 0.96 * Please contact Parker SSD Drives 650G AC Drive www.comoso.com...

  • Page 122: Supply Harmonic Analysis (Frame E Normal Duty)

    75.5 49.1 41.9 48.7 55.2 35.4 43.1 48.9 21.7 26.0 30.3 32.2 23.3 28.0 30.1 Total RMS 115.6 81.3 94.6 110.0 67.1 82.2 95.2 Current (A) THD (V) % 1.84 2.98 3.46 3.84 1.52 1.84 1.02 650G AC Drive www.comoso.com...

  • Page 123: Supply Harmonic Analysis (Frame E Heavy Duty)

    64.4 42.4 35.3 42.2 48.4 29.3 36.7 43.1 22.2 22.9 27.2 29.4 20.2 24.8 27.6 Total RMS 90.7 67.5 80.8 94.7 54.8 69.1 82.6 Current (A) THD (V) % 1.65 2.58 3.70 3.41 1.31 1.61 1.82 650G AC Drive www.comoso.com...

  • Page 124: Supply Harmonic Analysis (Frame F Normal Duty)

    18.6 19.0 21.9 22.2 21.7 10.1 11.5 10.3 10.5 Total RMS 125.9 148.2 183.9 143.8 163.8 196.8 168.9 118.0 140.2 166.0 Current (A) THD (V) % 1.49 1.66 1.87 1.95 2.13 2.34 2.15 1.87 2.06 2.25 650G AC Drive www.comoso.com...

  • Page 125: Supply Harmonic Analysis (Frame F Heavy Duty)

    19.5 19.5 19.1 19.0 22.1 22.5 22.2 10.0 10.3 Total RMS 102.3 126.2 148.2 110.9 144.3 164.3 168.9 93.3 118.4 140.2 Current (A) THD (V) % 1.33 1.52 1.66 1.71 1.98 2.12 2.15 1.67 1.90 2.06 650G AC Drive www.comoso.com...

  • Page 126: Chapter 10 Certification For The Drive

    EMC Earth Connections For compliance with EMC requirements, the “0V/signal ground” is to be separately earthed. When a number of units are used in a system, these terminals should be connected together at a single, local earthing point. 650G AC Drive www.comoso.com...

  • Page 127: Cabling Requirements

    These effects can be overcome by adding chokes or output filters at the output of the VSD. EMC Installation Options The unit, when installed for category C1 & C2 operation will be compliant with EN61800-3 for radiated emissions, as described below. 650G AC Drive www.comoso.com...

  • Page 128: Screening & Earthing (Wall Mounted, Cat C2)

    VSD and be AC Supply Armoured/screened cable (0.3 metres maximum) connected to the motor protective Additional PE connectors for earth terminal on the where PE1 is <10mm cross-section VSD. Figure 10-1 EMC and Safety Earthing Cabling 650G AC Drive www.comoso.com...

  • Page 129: Star Point Earthing

    The digital reference is also used for any 24V control. Note: The 650G uses a single clean earth busbar for analog and digital. 2 Dirty Earth Busbar (insulated from the mounting panel) Used for all power earths, i.e.

  • Page 130: Sensitive Equipment

    Office personal computers  Capacitive devices such as proximity sensors and level transducers  Mains borne communication systems  Equipment not suitable for operation in the intended EMC environment, i.e. with insufficient immunity to new EMC standards 650G AC Drive www.comoso.com...

  • Page 131: Requirements For Ul Compliance

    STLL) is set to True (1); or when the STALL TIME parameter is increased above 480 seconds (refer to the 650G Software Manual, Chapter 1 : STALL TRIP. Motor over temperature sensing is required. Motors used in conjunction with the drive controller shall be protected with PTC sensor(s) or relays suitable for use with the variable speed drive.

  • Page 132: Input Fuse Ratings

    10 x 38mm 2.2/3.0 14.3 3.0/4.0 18.1 4.0/5.0 23.1 FRAME 3 : 3-Phase (IT/TN), 400V Drive Power Input Current @ 10kA Supply Fuse Rating (A) (kW/hp) 10 x 38mm 3.0/4 11.1 4.0/5 13.9 5.5/7.5 18.0 7.5/10 23.6 650G AC Drive www.comoso.com...
  • Page 133 Brake Output for North America 230V Build Variant: 220-240V ±10% HEAVY DUTY 650G/0015/230/.. 650G/0020/230/.. 650G/0025/230/.. NORMAL DUTY 650G/0015/230/.. 650G/0020/230/.. 400V Build Variant: 460V ±10% HEAVY DUTY 650G/0020/460/.. 650G/0025/460/.. 650G/0030/460/.. 650G/0040/460/.. NORMAL DUTY 650G/0020/460/.. 650G/0025/460/.. 650G/0030/460/.. 650G/0040/460/.. 650G AC Drive www.comoso.com...
  • Page 134 North America 230V Build Variant: 220-240V ±10% HEAVY DUTY 650G/0040/230/.. 650G/0050/230/.. 650G/0060/230/.. NORMAL DUTY 650G/0040/230/.. 650G/0050/230/.. 250kcmil 650G/0060/230/.. 400V Build Variant: 460V ±10% HEAVY DUTY 650G/0075/460/.. 650G/0100/460/.. 650G/0125/460/.. 650G/0150/460/.. NORMAL DUTY 650G/0075/460/.. 650G/0100/460/.. 650G/0125/460/.. 650G/0150/460/.. 650G AC Drive www.comoso.com...

  • Page 135: Field Grounding Terminals

    Therefore, the installer must provide correct Type 1 closures for all unused clearance holes provided within the drive’s glandplate. Type 1 Enclosed models are suitable for use in no worse than a Pollution Degree 2 environment. 650G AC Drive www.comoso.com...

  • Page 136: European Directives And The Ce Mark

    EMC Directive. CE Marking for Low Voltage Directive When installed in accordance with this manual, the 650G AC Drive is CE marked by Parker SSD Drives in accordance with the low voltage directive (S.I. No. 3260 implements this LVD directive into UK law).

  • Page 137: Legal Requirements For Ce Marking

    It is important that you have now defined who is responsible for conforming to the EMC directive, either:  Parker SSD Drives Responsibility You intend to use the unit as relevant apparatus. When the specified EMC filter is correctly fitted to the unit following EMC installation instructions, it complies with the relevant standards indicated in the following tables.

  • Page 138: Certificates

    Dr Martin Payn ( Conformance Officer) * Compliant with the immunity requirements of the Standard without specified EMC filters. Parker Hannifin Ltd., Automation Group, SSD Drives Europe NEW COURTWICK LANE, LITTLEHAMPTON, WEST SUSSEX BN17 7RZ TELEPHONE: +44(0)1903 737000 FAX: +44(0)1903 737100 Registered Number: 4806503 England.

  • Page 139: Chapter 11 Application Notes

    Using Line Chokes Line chokes are not required to limit input current to Parker SSD Drives drives. All 650G Frame C-F drives are fitted with DC link chokes to limit the ripple current seen by the DC link capacitors and thus prolong their life.
  • Page 140 11-2 Application Notes Motor Choke Inductance RMS Current Rating Parker SSD Part No. Power (kW) 0.75 7.5A CO055931 0.9mH CO057283 0.45mH CO057284 0.3mH CO057285 50uH CO055193 50uH CO055253 50uH CO055253 25uH 120A 25uH 160A 25uH 200A Table 10-1 Recommended Choke Values for Cables up to 300 Metres 650G AC Drive www.comoso.com...

  • Page 141: Chapter 12 Serial Communications

    The port is an un-isolated RS232, 19200 Baud, supporting the standard EI bisynch ASCII communications protocol. Contact Parker SSD Drives for further information. The P3 port is located under the terminal cover and is used only by the remote-mounted RS232 Keypad.

  • Page 142: Chapter 13 Applications

    When you load an Application, the input and output parameters shown in these diagrams default to the settings shown. For alternative user-settings refer to the Software Product Manual, Chapter 1 "Programming Your Application". Key to Application Diagrams normally open contact (relay) normally open push-button 2-position switch normally closed push-button 650G AC Drive www.comoso.com...

  • Page 143: Application 1 : Basic Speed Control (Default)

    13-2 Applications Application 1 : Basic Speed Control (default) 650G AC Drive www.comoso.com...
  • Page 144 4mA = 0%, 20mA = 100% 10k Speed A or V AIN1 SPEED SETPOINT 0V = 0%, 10V = 100% Setpoint default source = 4-20mA RL1A User Relay DOUT3 HEALTH i.e. 0V = not healthy RELAY SOURCE RL1B 650G AC Drive www.comoso.com...

  • Page 145: Application 2 : Auto/Manual Control

    13-4 Applications Application 2 : Auto/Manual Control 650G AC Drive www.comoso.com...
  • Page 146 4mA = 0%, 20mA = 100% A or V Manual AIN1 MANUAL SETPOINT 0V = 0%, 10V = 100% Setpoint default source = 4 - 20mA RL1A User Relay DOUT3 (relay) HEALTH i.e. 0V = not healthy RELAY SOURCE RL1B 650G AC Drive www.comoso.com...

  • Page 147: Application 3 : Preset Speeds

    13-6 Applications Application 3 : Preset Speeds 650G AC Drive www.comoso.com...
  • Page 148 SPEED SETPOINT 0V = 0%, 10V = 100% (Preset 0) default source Setpoint = 4-20mA RL1A HEALTH i.e. 0V = not healthy DOUT3 (relay) RELAY SOURCE User Relay RL1B Preset Speed Truth Table DIN4/DOUT2 DIN3 DIN2 Preset 650G AC Drive www.comoso.com...

  • Page 149: Application 4 : Raise/Lower Trim

    13-8 Applications Application 4 : Raise/Lower Trim 650G AC Drive www.comoso.com...
  • Page 150 24V = run forward +24V AOUT DEMAND (0V = 0%, 10V = 100%) RAMP OUTPUT +10V REF +10V REF AIN2 Not Used AIN1 Not Used RL1A User Relay DOUT3 (relay) RELAY SOURCE HEALTH i.e. 0V = not healthy RL1B 650G AC Drive www.comoso.com...

  • Page 151: Application 5 : Pid

    13-10 Applications Application 5 : PID 650G AC Drive www.comoso.com...
  • Page 152 4mA = 0%, 20mA = 100% 10k Speed A or V AIN1 PROCESS SETPOINT 0V = 0%, 10V = 100% Setpoint default source = 4-20mA RL1A User Relay DOUT3 (relay) RELAY SOURCE HEALTH i.e. 0V = not healthy RL1B 650G AC Drive www.comoso.com...
  • Page 153 13-12 Applications 650G AC Drive www.comoso.com...
  • Page 154 Free phone: 00 800 27 27 5374 (from AT, BE, CH, CZ, DE, EE, ES, FI, FR, IE, IL, IS, IT, LU, MT, NL, NO, PT, SE, SK, UK) © 2012 Parker Hannifin Corporation. All rights reserved. Parker Hannifin Manufacturing Limited Automation Group, SSD Drives Europe,...

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