Parker 650V series Technical Manual
  1. Manuals
  2. Brands
  3. Parker Manuals
  4. Controller
  5. 650V series
  6. Technical manual

Parker 650V series Technical Manual

Frame c, d, e & f
Hide thumbs Also See for 650V series:
Table of Contents

Advertisement

Quick Links

650V series
Frame C, D, E & F
HA467652U002 Issue 10
Technical Manual
aerospace
aerospace
climate control
climate control
electromechanical
fi ltration
fi ltration
fl uid & gas handling
fl uid & gas handling
hydraulics
hydraulics
pneumatics
pneumatics
process control
process control
sealing & shielding
sealing & shielding

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 650V series and is the answer not in the manual?

Questions and answers

Related Manuals for Parker 650V series

Summary of Contents for Parker 650V series

  • Page 1 650V series electromechanical fi ltration fi ltration Frame C, D, E & F fl uid & gas handling fl uid & gas handling hydraulics hydraulics HA467652U002 Issue 10 pneumatics pneumatics Technical Manual process control process control sealing &...
  • Page 2 Parker SSD Drives company without written permission from Parker SSD Drives, a division of Parker Hannifin Ltd . Although every effort has been taken to ensure the accuracy of this document it may be necessary, without notice, to make amendments or correct omissions.
  • Page 3 Parker or its subsidiaries or authorized distributors. To the extent that Parker or its subsidiaries or authorized...
  • Page 4 Safety Information Requirements IMPORTANT: Please read this information BEFORE installing the equipment. Intended Users This manual is to be made available to all persons who are required to install, configure or service equipment described herein, or any other associated operation. The information given is intended to highlight safety issues, EMC considerations, and to enable the user to obtain maximum benefit from the equipment.
  • Page 5 Safety Information Hazards DANGER! - Ignoring the following may result in injury 1. This equipment can endanger life by exposure to 5. For measurements use only a meter to IEC 61010 rotating machinery and high voltages. (CAT III or higher). Always begin using the highest range.
  • Page 6 650V Quick Start Mount the drive vertically in a lockable cubicle. Is the drive to operate in Local (using the keypad) or Remote Control? If Remote Control, make Control Connections. Make Power Connections. Power-on and follow the Quick Set-Up procedure. Apply a small setpoint.

  • Page 7: Table Of Contents

    Contents Contents Page HAPTER ETTING TARTED Introduction ....................1-1 Equipment Inspection ................... 1-1 Packaging and Lifting Details ..............1-1 About this Manual ..................1-2 Initial Steps ......................1-2 How the Manual is Organised .................1-2 HAPTER VERVIEW OF THE RIVE Component Identification ................2-1 Control Features ...................
  • Page 8 Fault Finding....................7-6 HAPTER OUTINE AINTENANCE AND EPAIR Routine Maintenance..................8-1 Repair ......................8-1 Saving Your Application Data ..................8-1 Returning the Unit to Parker SSD Drives..............8-1 Disposal .........................8-1 HAPTER ECHNICAL PECIFICATIONS Understanding the Product Code ................9-1 Environmental Details....................9-4 Earthing/Safety Details ....................9-4 Cabling Requirements for EMC Compliance .............9-5...
  • Page 9 Contents Contents Page Analog Inputs/Outputs ..................9-14 Digital Inputs ......................9-14 Relay ........................9-14 Digital Outputs .....................9-14 Supply Harmonic Analysis (Frame C Normal Duty)..........9-15 Supply Harmonic Analysis (Frame C Heavy Duty)............9-16 Supply Harmonic Analysis (Frame D Normal Duty)..........9-17 Supply Harmonic Analysis (Frame D Heavy Duty)............9-18 Supply Harmonic Analysis (Frame E Normal Duty) ..........9-19 Supply Harmonic Analysis (Frame E Heavy Duty) ............9-20 Supply Harmonic Analysis (Frame F Normal Duty) ..........9-21...
  • Page 10 Contents Contents Page Application 3 : Preset Speeds ................13-6 Application 4 : Raise/Lower Trim ..........................13-8 Application 5 : PID ....................13-10 Cont.9...

  • Page 11: Chapter 1 Getting Started

    Getting Started ETTING TARTED Chapter 1 Introduction The 650V, Frames C, D, E & F, is part of the 650 Series of AC Drives, designed for speed control of standard 3-phase induction motors. It is available in a range of ratings for heavy and normal torque applications.

  • Page 12: About This Manual

    You will find these at the rear of the manual. They will become your programming tool as you become more familiar with the 650V unit’s software. Software Product Manual An accompanying Software Product Manual is available for download from the Parker SSD Drives website: www.ssddrives.com.

  • Page 13: An Overview Of The Drive

    An Overview of the Drive VERVIEW OF THE RIVE Chapter 2 Component Identification Front View (with items remov ed) Figure Chapter 2 -1 650V AC Drive, Frame C 11.0kW Main drive assembly Blank cover Top cover (optional) Control terminals Terminal cover retaining screw Power terminals Terminal cover Earthing points...
  • Page 14 An Overview of the Drive Front View (with items removed) Figure Chapter 2 -2 650V AC Drive, Frame D 15 - 22kW Main drive assembly Control terminals Lower front cover retaining screw Power terminals Lower front cover Earthing points Upper front cover retaining screw Chassis fan Upper front cover Power board fan...
  • Page 15 An Overview of the Drive Front View (with items removed) Figure Chapter 2 -3 650V AC Drive, Frame E 30 - 45kW Main drive assembly Control terminals Lower front cover retaining screw Power terminals Lower front cover Earthing points Upper front cover retaining screw Chassis fan Upper front cover Power board fan...
  • Page 16 An Overview of the Drive Front View (with items removed) Figure Chapter 2 -4 650V AC Drive, Frame F 55 - 90kW Main drive assembly Control terminals Lower front cover retaining screw Power terminals Lower front cover Earthing points Upper front cover retaining screw Chassis fan Upper front cover Gland plate...

  • Page 17: Control Features

    An Overview of the Drive Control Features The drive is fully-featured when controlled using the optional Keypad (or a suitable PC programming tool). The `General’ control features below are not user-selectable when the unit is controlled using DEFAULT the analog and digital inputs and outputs. General Output Selectable 0-240Hz...

  • Page 18: Functional Overview

    This is a non-isolated RS232 serial link for communication with the Keypad. Alternatively, a PC running Parker SSD Drives’ “DSE Lite” windows-based configuration software (or some other suitable PC programming tool) can be used to graphically program and configure the drive.

  • Page 19: Chapter 3 Installing The Drive

    Installing the Drive NSTALLING THE RIVE Chapter 3 IMPORTANT: Read Chapter 9: “Certification for the Drive” before installing this unit. Mechanical Installation Top Cover increased height shown by H2 If wall-mounted, the unit must be fitted with the Top Cover firmly screwed Heat Control Sink...
  • Page 20 Installing the Drive Minimum Air Clearance (Frame C) Cubicle-Mount Product/Application (Frame C) (Europe: IP2x, USA/Canada: Open Type). The drive, without the top cover fitted, must be mounted in a suitable cubicle. Heat Control Sink FORCED AIR FLOW Figure Chapter 3 -2 Air Clearance for a Cubicle-Mount Product/Application Model Recognition Clearances for Standard Product without Top Cover (mm) Frame C...
  • Page 21 Installing the Drive Through-Panel Mount Product/Application (Frame C) (Europe: IP2x, USA/Canada: Open Type). The drive, without the top cover fitted, can be mounted in a suitable cubicle. panel Control Heat Sink FORCED AIR FLOW Figure Chapter 3 -4 Air Clearance for a Through-Panel Mount Product/Application Model Recognition Clearances for Through-Panel Mount Through-Panel...
  • Page 22 Installing the Drive Minimum Air Clearance (Frame D) Cubicle-Mount Product/Application (Frame D) (Europe: IP2x, USA/Canada: Open Type). The drive, without the top cover fitted, must be mounted in a suitable cubicle. ISOLATED FORCED AIR FLOWS Figure Chapter 3 -5 Air Clearance for a Cubicle-Mount Product/Application Model Recognition Clearances for Standard Product without Top Cover (mm) Frame D...
  • Page 23 Installing the Drive Through-Panel Mount Product/Application (Frame D) (Europe: IP2x, USA/Canada: Open Type). The drive, without the top cover fitted, can be mounted in a suitable cubicle. panel ISOLATED FORCED AIR FLOWS Figure Chapter 3 -7 Air Clearance for a Through-Panel Mount Product/Application Model Recognition Clearances for Through-Panel Mount Standard Through-Panel...
  • Page 24 Installing the Drive Minimum Air Clearance (Frame E) Cubicle-Mount Product/Application (Frame E) (Europe: IP2x, USA/Canada: Open Type). The drive, without the top cover fitted, must be mounted in a suitable cubicle. ISOLATED FORCED AIR FLOWS Figure Chapter 3 -8 Air Clearance for a Cubicle-Mount Product/Application Model Recognition Clearances for Standard Product without Top Cover (mm) Frame E...
  • Page 25 Installing the Drive Through-Panel Mount Product/Application (Frame E) (Europe: IP2x, USA/Canada: Open Type). The drive, without the top cover fitted, can be through-panel mounted in a suitable cubicle. panel ISOLATED FORCED AIR FLOWS Figure Chapter 3 -10 Air Clearance for a Through-Panel Mount Product/Application Model Recognition Clearances for Through-Panel Mount Through-Panel Dimensions...
  • Page 26 Installing the Drive Through-Panel Cutout Details 650V AC Drive...
  • Page 27 Installing the Drive Minimum Air Clearance (Frame F) There is no through panel-mount capability for the 650V Frame F. Note: Cubicle-Mount Product/Application (Frame F) (Europe: IP2x, USA/Canada: Open Type). The drive must be mounted in a suitable cubicle. Heat Control Sink Figure Chapter 3 -11 Air Clearance for a Cubicle-Mount Product/Application Model Recognition...
  • Page 28 3-10 Installing the Drive Duct Kit Installation Diagram 650V AC Drive...

  • Page 29: Electrical Installation

    3-11 Installing the Drive Electrical Installation IMPORTANT: Please read the Safety Information on page Cont. 3 & 4 before proceeding. WARNING! This product is designated as “professional equipment” as defined in EN61000-3-2. Where enforced, permission of the supply authority shall be obtained before connection to the low voltage domestic supply.

  • Page 30: Wiring Instructions

    3-12 Installing the Drive Wiring Instructions Local Control Wiring Minimum Connections This is the simplest installation. Every new drive will operate in Local Control when first powered-up. The keypad is used to start and stop the drive. Refer to the appropriate Power Wiring Connections diagram and install the: •...
  • Page 31 3-13 Installing the Drive Power Wiring Connections Protective Earth (PE) Connections The unit must be permanently earthed according to EN 50178 - see below. Protect the incoming mains supply using a suitable fuse or circuit breaker (circuit breaker types RCD, ELCB, GFCI are not recommended).
  • Page 32 3-14 Installing the Drive Power Wiring Connections (Frame C) M1/U M2/V M3/W MOT/TEMP DBR+ DBR- brake resistor Brake resistor and cable must be screened motor thermistor if not fitted inside a control cubicle All screens terminated using a gland at the gland plate 1.
  • Page 33 3-15 Installing the Drive Power Wiring Connections (Frame E) MOT/ TEMP M1/U M2/V M3/W DBR+ DBR- motor brake thermistor resistor Brake resistor and cable must be screened if not fitted inside a control cubicle All screens terminated using a gland at the gland plate Note: The standard Frame E terminals are not intended for flat busbar.
  • Page 34 3-16 Installing the Drive Motor Thermistor Connections This input is provided to detect over-temperature in motors fitted with an internal thermistor. There is no polarity to the thermistor connections. IMPORTANT: This input provides “Basic” insulation only to the SELV control circuits and assumes the motor has “Basic”...

  • Page 35: Terminal Block Acceptance Sizes

    3-17 Installing the Drive Terminal Block Acceptance Sizes Wire sizes for Europe should be chosen with respect to the operating conditions and your local National Electrical Safety Installation Requirements. Local wiring regulations always take precedence. For North American UL wire sizes refer to Chapter 10: “Certification for the Drive” - Requirements for UL Compliance.

  • Page 36: Optional Equipment

    3-18 Installing the Drive Optional Equipment Fitting the Remote 6521/6901/6911 Keypad The 6052 Mounting Kit is required to remote-mount a 6521 Keypad. An enclosure rating of IP54 is achieved for the remote Keypad when correctly mounted using the 6052 Mounting Kit. 6052 Mounting Kit Parts for the Remote Keypad Tools Required No.
  • Page 37 3-19 Installing the Drive Fitting the Remote 6511 Keypad Two types of 650 keypad are available: SSD Part No. 6511/DISP/... not suitable for remote-mounting SSD Part No. 6511/DISPR/... suitable for remote-mounting on drives with an RS232 port You can remote-mount the keypad using: •...
  • Page 38 You must configure the drive to your system. Set-up the parameters in the SERIAL menu as appropriate. For further information refer to the RS485/RS232 Communications Interface Technical Manual, HA466357U001. For Tag number information refer to the 650V Software Product Manual, available on the Parker SSD Drives website: www.SSDdrives.com. 650V AC Drive...
  • Page 39 Frame D LA465058U002 • Frame E External Brake Resistor These standard power resistors are flying leads available from Parker SSD Drives. These resistors should be mounted on a heatsink (back panel) and covered to prevent injury from burning. Part Number CZ463068...
  • Page 40 CZ353190 3.39 CZ353190 Brake Resistor Selection Note: Parker SSD Drives can supply suitable brake resistors. Brake resistor assemblies must be rated to absorb both peak braking power during deceleration and the average power over the complete cycle. × J ×...
  • Page 41 3-23 Installing the Drive External AC Supply EMC Filter WARNING! External filters are available for use with TN and IT supplies. Please check for suitability in Chapter 8: “Technical Specifications” - External AC Supply (RFI) Filters. Do not touch filter terminals or cabling for at least 3 minutes after removing the ac supply.
  • Page 42 3-24 Installing the Drive Figure 3-16 Gland Box for Footprint/Bookcase Mounting Filters (generic) 650V AC Drive...
  • Page 43 This can help the drive achieve EMC and filter thermal conformance. It also ensures longer motor life by reducing the high voltage slew rate and overvoltage stresses. Mount the filter as close to the VSD as possible. Please refer to Parker SSD Drives for the selection of a suitable filter.
  • Page 44 3-26 Installing the Drive Encoder Connections The drive is only suitable for use with single-ended encoders. DRIVE Drive Take special care wiring the encoder to the drive due to the chassis ENC A ENC B low level of the signals. All wiring to the drive should be made in screened cable.

  • Page 45: Operating The Drive

    Operating the Drive PERATING THE RIVE Chapter 4 Pre-Operation Checks WARNING! Wait for 5 minutes after disconnecting power before working on any part of the system or removing the terminal cover from the drive. Initial checks before applying power: • Check for damage to equipment.

  • Page 46: Local Control Operation

    Operating the Drive Local Control Operation This is the simplest method of operating the LOCAL LOCAL drive. The drive can only operate in V/F fluxing control mode (VOLTS/Hz). Connect the keypad Press to apply a small setpoint to the drive and power-up the unit. The drive (see Reverse below) will display the Local screen.

  • Page 47: Set-Up As An Open-Loop Drive (V/F Fluxing)

    Operating the Drive Set-up as an Open-loop Drive (V/F Fluxing) The parameters most likely to require attention in this (default) control mode (VOLTS / HZ) are shown below. Display Parameter Default Brief Description MAX SPEED Default is Set the speed in Hz at which the 650V will Product Code run when the maximum setpoint is dependent...

  • Page 48: Set-Up Using The Sensorless Vector Fluxing Mode

    Operating the Drive Set-up using the Sensorless Vector Fluxing Mode The drive must be tuned to the motor in use by matching the motor parameters in the drive to those of the motor being controlled. IMPORTANT: You MUST use the Autotune feature. Enter values for the following parameters.
  • Page 49 Operating the Drive Stationary or Rotating Autotune? Will the motor spin freely, i.e. not connected to a load, during the Autotune? • If it can spin freely, use a Rotating Autotune (preferred) • If it cannot spin freely, use a Stationary Autotune Action Requirements Rotating Autotune...

  • Page 50: Reading The Status Leds

    Operating the Drive Reading the Status LEDs The Keypad can be replaced with the Blank Cover. The HEALTH and RUN LEDs indicate status. The LEDs are considered to operate in five different ways: SHORT FLASH EQUAL FLASH LONG FLASH HEALTH HEALTH Drive State Re-configuration, or corrupted non-volatile memory at power-up...

  • Page 51: The Keypad

    The Keypad EYPAD Chapter 5 The 650V can be fitted with a Keypad (Man- Machine Interface, MMI). It provides for local control of the drive, monitoring, and complete access for application programming. Insert the Keypad into the front of the drive (replacing the blank cover and plugging into the RS232 programming port);...

  • Page 52: Display Indications

    The Keypad Display Indications when in the Parameter menu Displays the units for the value: when in the Setup menu for time in seconds, for current in Amps for voltage in Volts, for percentage when displaying an Alarm code for frequency in Hertz a negative parameter value Indicates the drive is running in...

  • Page 53: The Menu System

    The Keypad The Menu System The menu system is divided into a “tree” structure. Menu Level 1 Menu Level 2 Menu Level 3 Parameter Level PARAMETER MENU REMOTE CONTROL HOLD FOR 1 SECOND DIAGNOSTIC MENU HOLD FOR 2 SECONDS LOCAL CONTROL (showing LOCAL SETPOINT) CONTROL MENU SETUP MENU...

  • Page 54: How To Change A Parameter Value

    The Keypad How To Change a Parameter Value • View the parameter to be edited and press to display the parameter’s value. • Select the digit to be changed (pressing the key moves the cursor from right to left). • Use the keys to adjust the value.

  • Page 55: Password Protection

    The Keypad Password Protection When activated, an odd-numbered password prevents unauthorised parameter modification by making all parameters read-only. The local setpoint is not made read-only if an even-numbered password is used. Password protection is set-up using the parameter ACTIVATE TEMPORARY DE-ACTIVATION REMOVE PASSWORD Steps Actions...
  • Page 56 The Keypad 650V AC Drive...

  • Page 57: Chapter 6 Programming Your Application

    Programming Your Application ROGRAMMING PPLICATION Chapter 6 MMI Parameters Included here is an "Operators" list of all the parameters available using the keypad. For Note: more information about these and additional parameters accessible using DSE Lite (or other suitable programming tool), refer to the 650V Software Product Manual on our website: www.ssddrives.com.
  • Page 58 Programming Your Application MMI Parameters Table Display Parameter Description Range Default SET::PAR Menu APPLICATION This parameter selects and loads the Application to 0= NULL be used. APP 0 will not control a motor. APP 6, 7 & 1= STANDARD 8 are for future use. You can edit an Application in 2= LOCAL/REM ConfigEd Lite and, then set this parameter to (AUTO/MANUAL)
  • Page 59 Programming Your Application MMI Parameters Table Display Parameter Description Range Default NORMAL DUTY 0=FALSE % OF RATED MOTOR CURRENT 1=TRUE 100% overload for 30s (Heavy Duty) 150% 127.5% 105% TIME (s) 100% FALSE - HEAVY DUTY: Inverse time allows 150% overload for 30s, then ramps back the current limit to 105% over a 10s period.
  • Page 60 Programming Your Application MMI Parameters Table Display Parameter Description Range Default R/L RESET VALUE The value the output is set to when Reset is TRUE, -100.00 to 100.00% 0.00% when DIN4 (terminal 10) is 24V in Application 4 Parameters 501 and 506 are visible in the PAR menu when Application 5 is selected in parameter PI P GAIN The PI proportional gain...
  • Page 61 Programming Your Application MMI Parameters Table Display Parameter Description Range Default FLY-CATCH Enables flycatching in Volts/Hz control mode when 0=FALSE ENABLE TRUE. Allows the drive to catch a spinning load. 1=TRUE FLY-CATCH Enables flycatching in Sensorless Vector control 0=FALSE ENABLE mode when TRUE.
  • Page 62 Programming Your Application MMI Parameters Table Display Parameter Description Range Default ENERGY SAVING When set TRUE, the demanded volts are reduced 0=FALSE to minimise energy consumption if the drive is 1=TRUE F VF operating in a steady state at light load. MOTOR This parameter contains the motor nameplate full- 0.01 to 999.99A...
  • Page 63 Programming Your Application MMI Parameters Table Display Parameter Description Range Default SPEED INT TIME This is the integral time constant of the speed loop. 1 to 15000ms product A speed error which causes the proportional term code F M SV to produce a torque demand T, will cause the dependent integral term to also ramp up to a torque demand...
  • Page 64 Programming Your Application MMI Parameters Table Display Parameter Description Range Default SET::OUT Menu AOUT 1 SOURCE 0= NONE ANALOG OUTPUT 1= DEMAND 0 NONE SCALE 2= CURRENT 1 DEMAND % OFFSET 0-10V 2 CURRENT % 3= PID ERROR 3 PI ERROR % ABSOLUTE 4= RAISE/LOWER 4 RAISE/LOWER %...
  • Page 65 Programming Your Application MMI Parameters Table Display Parameter Description Range Default SET::TRIP Menu DISABLE LOOP Disables LOST I LOOP trip (4-20mA) 0= TRIP ENABLED 1= TRIP DISABLED AIN2 OVERLOAD Disables the overload trip (Terminal 3) LOOP DISABLE STALL Disables STALL trip LOOP DISABLE MOTOR Disables the motor thermistor trip...
  • Page 66 6-10 Programming Your Application MMI Parameters Table Display Parameter Description Range Default P3 PORT Selects the protocol to be used by the RS232 SE07 PROTOCOL programming port on the drive's control board. When EIBISYNC ASCII is selected, BAUD RATE is 19200 and PARITY is EVEN.
  • Page 67 6-11 Programming Your Application MMI Parameters Table Display Parameter Description Range Default DB RESISTANCE The value of the load resistance. 1 to 1000 product code dependent DB POWER The power that the load resistance may continually 0.1 to 510.0 kW product dissipate.
  • Page 68 6-12 Programming Your Application MMI Parameters Table Display Parameter Description Range Default APPLICATION Setting this parameter to TRUE prevents editing of 0=FALSE LOCK parameter 1=TRUE Set this parameter to FALSE to edit parameter DETAILED MENUS Selects Full menu detail when TRUE. The additional 0=FALSE parameters in the Full menus are indicated in this 1=TRUE...
  • Page 69 6-13 Programming Your Application Configuring Terminals 9 & 10 (Digital Input/Output) Terminal 10 can be operated as digital input DIN 4 or digital output DOUT2. It is configured via the keypad or DSE Lite (or other suitable programming tool). The default for terminal 10 is to operate as a digital input, and the input logic is non-inverted.
  • Page 70 6-14 Programming Your Application PID - Tuning Your Drive Parameters 501 to 508: PID is used to control the response of any closed loop system. It is used specifically in system applications involving the control of drives to provide zero steady state error between Setpoint and Feedback, together with good transient performance.
  • Page 71 6-15 Programming Your Application A Method for Setting-up the PI Gains The gains should be set-up so that a critically damped response is achieved for a step change in setpoint. An underdamped or oscillatory system can be thought of as having too much gain, and an overdamped system has too little.
  • Page 72 6-16 Programming Your Application Skip Frequencies Parameters ST11 to ST14 control two programmable skip frequencies that can prevent the drive from operating at frequencies that cause mechanical resonance in the load. • Enter the value of the frequency that causes the resonance into the SKIP FREQUENCY parameter.

  • Page 73: Product-Related Default Values

    6-17 Programming Your Application Product-Related Default Values All examples given in this book are based on a UK, 400V, 50Hz, 11kW drive. * Frequency Dependent Defaults These parameter values (marked with “*” in function block descriptions and Application diagrams) are dependent upon the drive’s "default frequency". Changing the "default frequency"...

  • Page 74: Power Dependent Defaults

    6-18 Programming Your Application ** Power Dependent Defaults These parameters (marked with “**” in function block descriptions and Application diagrams) are set to a value depending on the drive's overall “power-build” indicated by the Product Code. We recommend that you do not change the Product Code. 230V Build Power Dependent Defaults Frame C Frame D...
  • Page 75 6-19 Programming Your Application 230V Build Power Dependent Defaults Frame E Frame F Parameter Function Block 22kW 30kW 37kW 45kW POWER MOTOR DATA 1158 22.00 kw 30.00 kw 37.00 kw 45.00 kw MOTOR CURRENT MOTOR DATA 65.82 A 93.53 A 114.32 A 136.83 A MAG CURRENT...
  • Page 76 6-20 Programming Your Application 400V Build Power Dependent Defaults Frame C Frame D Parameter Function Block 7.5kW 11kW 15kW 15kW 18.5kW 22kW 30kW POWER MOTOR DATA 1158 7.50 kw 11.00 kw 15.00 kw 15.00 kw 18.50 kw 22.00 kw 30.00 kw MOTOR CURRENT MOTOR DATA 14.60A...
  • Page 77 6-21 Programming Your Application 400V Build Power Dependent Defaults Frame E Frame F Parameter Function Block 30kW 37kW 45kW 55kW 75kW 90kW POWER MOTOR DATA 1158 30.00 kw 37.00 kw 45.00 kw 55.00 kw 75.00 kw 90.00 kw MOTOR CURRENT MOTOR DATA 54.00A 66.00 A...
  • Page 78 6-22 Programming Your Application 460V Build Power Dependent Defaults (US) Frame C Frame D Parameter Function Block 10HP 15HP 20HP 30HP 40HP POWER MOTOR DATA 1158 7.50 kw 11.00 kw 15.00 kw 22.00 kw 30.00 kw MOTOR CURRENT MOTOR DATA 14.00 A 20.00 A 27.00 A...
  • Page 79 6-23 Programming Your Application 460V Build Power Dependent Defaults (US) Frame F Parameter Function Block 75HP 100HP 125HP 150HP POWER MOTOR DATA 1158 55.00 kw 75.00 kw 90.00 kw 90.00 kw MOTOR CURRENT MOTOR DATA 97.00 A 130.00 A 151.00 A 151.00 A MAG CURRENT MOTOR DATA...
  • Page 80 6-24 Programming Your Application 650V AC Drive...

  • Page 81: Chapter 7 Trips And Fault Finding

    Trips and Fault Finding RIPS AND AULT INDING Chapter 7 Trips Trip Warning Message The trip display message is flashed repeatedly on the screen to warn of an imminent trip. Some trip conditions need time to take effect. The warning can allow you time to rectify the situation. The message will clear when you use the keypad, but after a short time will reappear until the problem is resolved, or the drive trips.
  • Page 82 Trips and Fault Finding Trip Name Possible Reason for Trip Drive heatsink temperature > 100ºC: HEATSINK • The ambient air temperature is too high Poor ventilation or spacing between drives The external trip input is high: EXTERNAL TRIP • Check configuration to identify the source of the signal (non-standard configuration) A prolonged overload condition, exceeding the Inverse Time INVERSE TIME...
  • Page 83 Trips and Fault Finding Trip Name Possible Reason for Trip Software overcurrent trip: CURRENT LIMIT • If the current exceeds 180% of stack rated current for a period of 1 second, the drive will trip. This is caused by shock loads. Remove the shock load. •...
  • Page 84 Trips and Fault Finding Trip Name Possible Reason for Trip MAG CURRENT It was not possible to find a suitable value of magnetising FAIL current to achieve the required operating condition for the motor. Check the motor data is correct, especially nameplate rpm and motor volts.

  • Page 85: Hexadecimal Representation Of Trips

    Trips and Fault Finding Hexadecimal Representation of Trips The tables below show the possible parameter values for the AUTO RESTART TRIGGERS and AUTO RESTART TRIGGERS+ parameters, ST23 and ST24 respectively. Refer to the 650V Software Product Manual, "Trips Status" (on our website: www.ssddrives.com) for additional trip information that is available over the Comms.

  • Page 86: Fault Finding

    Trips and Fault Finding ST24 : AUTO RESTART TRIGGERS+ Trip Name Trip Name User Mask + (MMI 6511 & 6521) (MMI 6901) Disable MAX RPM DATA ERR ATN8 0x8000 LEAKGE L TIMEOUT ATN9 0x8000 MOTOR TURNING ATNA 0x8000 MOTOR STALL ERR ATNB 0x8000 Keypads (MMIs):...

  • Page 87: Routine Maintenance And Repair

    Repair There are no user-serviceable components. IMPORTANT: MAKE NO ATTEMPT TO REPAIR THE UNIT - RETURN IT TO PARKER SSD DRIVES. Saving Your Application Data In the event of a repair, application data will be saved whenever possible. However, we advise you to copy your application settings before returning the unit.
  • Page 88 Routine Maintenance and Repair 650V AC Drive...

  • Page 89: Chapter 9 Technical Specifications

    Technical Specifications ECHNICAL PECIFICATIONS Chapter 9 Understanding the Product Code Model Number (Europe) The unit is fully identified using a four block alphanumeric code which records how the drive was calibrated, and its various settings when dispatched from the factory. The Product Code appears as the “Model No.”.
  • Page 90 XXXX Four digits specifying the mechanical package including livery and mechanical package style: First two digits Livery Standard Parker SSD Drives livery Distributor livery (01-04, 06-99 - Defined customer liveries ) Third digit Mechanical packaging style Standard (IP20), protected panel mounting with gland...
  • Page 91 Technical Specifications Catalog Number (North America) The unit is identified using a 6 block alphanumeric code which records how the Inverter was calibrated, and its various settings when dispatched from the factory. The Product Code appears as the “Cat No.”. Each block of the Product Code is identified as below: 650V/0020/460/1BN Typical example:...

  • Page 92: Environmental Details

    Technical Specifications Environmental Details Operating Temperature Operating temperature is defined as the ambient temperature to the immediate surround of the drive, when the drive and other equipment adjacent to it is operating at worst case conditions. HEAVY DUTY 0°C to 45°C (0°C to 40°C with top cover fitted), derate up to a maximum of 50°C NORMAL DUTY 0°C to 40°C (0°C to 35°C with top cover fitted), derate up to a maximum of 50°C Output power is derated linearly at 2% per degree centigrade for temperature exceeding the...

  • Page 93: Cabling Requirements For Emc Compliance

    Technical Specifications Cabling Requirements for EMC Compliance Power Supply Motor Cable External AC Brake Signal/Control Cable Cable Supply EMC Resistor Filter to Drive Cable Cable Cable Type Unscreened Screened/ Screened/ Screened/ Screened armoured armoured armoured (for EMC Compliance) Segregation From all From all other wiring (noisy) From all other wiring other wiring...

  • Page 94: Electrical Ratings (230V Build Variant)

    Technical Specifications Electrical Ratings (230V Build Variant) Power Supply = 220-240V ±10%, 45-60Hz Motor power, output current and input current must not be exceeded under steady state operating conditions. Operation at 208V ±10% (Frames C, D, E & F) Nominal motor powers are reduced by 10% when operated at 208V ±10%. Output currents remain unchanged.

  • Page 95: Electrical Ratings (400V Build Variant)

    Technical Specifications Electrical Ratings (230V Build Variant) Power Supply = 220-240V ±10%, 45-60Hz Motor power, output current and input current must not be exceeded under steady state operating conditions. Operation at 208V ±10% (Frames C, D, E & F) Nominal motor powers are reduced by 10% when operated at 208V ±10%. Output currents remain unchanged.
  • Page 96 Technical Specifications Electrical Ratings (400V Build Variant) Power Supply = 380-460V ±10%, 50/60Hz ±5% Motor power, output current and input current must not be exceeded under steady state operating conditions. Model Number Catalog Number Motor Output Input Heatsink Total Maximum Input (Europe) (North America)
  • Page 97 Technical Specifications Electrical Ratings (400V Build Variant) Power Supply = 380-460V ±10%, 50/60Hz ±5% Motor power, output current and input current must not be exceeded under steady state operating conditions. Model Number Catalog Number Motor Output Input Heatsink Total Maximum Input (Europe) (North America)

  • Page 98: Input Fuse Ratings (Europe)

    9-10 Technical Specifications Input Fuse Ratings (Europe) Refer to Chapter 10 for North American fuse ratings. Product Code Input Fuse Rating (A) Product Code Input Fuse Rating (A) Model Number HEAVY NORMAL Model Number HEAVY NORMAL DUTY DUTY DUTY DUTY 230V BUILD VARIANT 220-240V ±10%, 45-65Hz * Frame C Frame E...

  • Page 99: External Ac Supply (Rfi) Filters

    9-11 Technical Specifications External AC Supply (RFI) Filters Drive Filter Part No. Motor Power Phase Watt Fault Current Maximum Maximum (kW/Hp) Loss Leakage Supply Performance Motor Current Voltage Class Cable Length (mA) CO467842U044 : 500V 7.5-18.5/10-25 Frame C normal duty (IT/TN Filter) CO467842U084 : 500V 18.5-37/25-50...

  • Page 100: Internal Dynamic Brake Switch (Frame C)

    9-12 Technical Specifications Internal Dynamic Brake Switch (Frame C) Model Number Motor Brake Switch Peak Brake Brake Switch Continuous Brake Minimum (Europe) Power Peak Current Dissipation Continuous Dissipation Brake Resistor (kW/hp) (kW/hp) Current (A) (kW/hp) Value (Ω) 20s maximum, 30% duty 230V Build Variant: 220-240V ±10% DC link brake voltage: 390V 650V-232220C 5.5/7.5...

  • Page 101: Internal Dynamic Brake Switch (Frame F)

    9-13 Technical Specifications Internal Dynamic Brake Switch (Frame F) Model Number Motor Brake Switch Peak Brake Brake Switch Continuous Brake Minimum (Europe) Power Peak Current Dissipation Continuous Dissipation Brake Resistor (kW/hp) (kW/hp) Current (A) (kW/hp) Value (Ω) 230V Build Variant: 220-240V ±10% DC link brake voltage: 390V 650V-233104F 30/40 30/41...

  • Page 102: Analog Inputs/Outputs

    9-14 Technical Specifications Analog Inputs/Outputs Inputs Output 0-10V and 0-5V (no sign) set via parameter IP13 (AIN1) Range 0-10V (no sign) 0-10V, 0-5V, 0-20mA or 4-20mA (no sign) set via Maximum rated output parameter IP23 (AIN2) current 10mA, with short circuit protection Absolute maximum input current 25mA in current mode Absolute maximum input voltage 24V dc in voltage mode...

  • Page 103: Supply Harmonic Analysis (Frame C Normal Duty)

    9-15 Technical Specifications Supply Harmonic Analysis (Frame C Normal Duty) Assumptions: 10000A short circuit supply capability , equivalent where Q is the rated rms to 73μH supply impedance at 400V ∑ Q value of the fundamental voltage of the supply transformer. The THD(V) x 100 = h 40 results conform to stage 1, stage 2 and stage 3 of the...

  • Page 104: Supply Harmonic Analysis (Frame C Heavy Duty)

    9-16 Technical Specifications Supply Harmonic Analysis (Frame C Heavy Duty) Assumptions: 10000A short circuit supply capability , equivalent where Q is the rated rms to 73μH supply impedance at 400V ∑ Q value of the fundamental voltage of the supply transformer. The THD(V) x 100 = h 40 results conform to stage 1, stage 2 and stage 3 of the...

  • Page 105: Supply Harmonic Analysis (Frame D Normal Duty)

    16.4 19.6 25.5 13.0 14.7 17.8 Total RMS 54.0 65.0 40.5 47.2 60.8 83.8 32.6 39.1 50.5 Current (A) THD (V) % 0.97 1.05 0.96 1.08 1.30 1.72 0.85 0.96 1.16 * Please contact Parker SSD Drives 650V AC Drive...

  • Page 106: Supply Harmonic Analysis (Frame D Heavy Duty)

    21.8 11.3 13.0 14.7 Total RMS 44.9 52.8 65.0 34.8 40.5 47.2 65.8 27.5 33.2 39.1 Current (A) THD (V) % 0.90 0.93 1.05 0.85 0.96 1.08 1.44 0.74 0.85 0.96 * Please contact Parker SSD Drives 650V AC Drive...

  • Page 107: Supply Harmonic Analysis (Frame E Normal Duty)

    9-19 Technical Specifications Supply Harmonic Analysis (Frame E Normal Duty) Assumptions: 10000A short circuit supply capability where Q is the equivalent to 73μH supply impedance at 400V ∑ Q rated rms value of the fundamental voltage of the supply THD(V) x 100 = transformer.

  • Page 108: Supply Harmonic Analysis (Frame E Heavy Duty)

    9-20 Technical Specifications Supply Harmonic Analysis (Frame E Heavy Duty) Assumptions: 10000A short circuit supply capability , equivalent where Q is the rated rms to 73μH supply impedance at 400V ∑ Q value of the fundamental voltage of the supply transformer. The THD(V) x 100 = h 40 results conform to stage 1, stage 2 and stage 3 of the...

  • Page 109: Supply Harmonic Analysis (Frame F Normal Duty)

    9-21 Technical Specifications Supply Harmonic Analysis (Frame F Normal Duty) Assumptions: 10000A short circuit supply capability , equivalent where Q is the rated rms to 73μH supply impedance at 400V ∑ Q value of the fundamental voltage of the supply transformer. The THD(V) x 100 = results conform to stage 1, stage 2 and stage 3 of the h 40...

  • Page 110: Supply Harmonic Analysis (Frame F Heavy Duty)

    9-22 Technical Specifications Supply Harmonic Analysis (Frame F Heavy Duty) Assumptions: 10000A short circuit supply capability , equivalent to 73μH supply ∑ Q where Q is the rated rms value of the fundamental voltage of impedance at 400V THD(V) x 100 = h 40 the supply transformer.

  • Page 111: Certification For The Drive

    10-1 Certification for the Drive ERTIFICATION FOR THE RIVE Chapter 10 Requirements for EMC Compliance All Variable Speed Drives (VSDs) potentially produce electrical emissions which are radiated into the environment and conducted back into the ac supply. VSDs are inherently immune to any additional external electrical noise.

  • Page 112: Cabling Requirements

    10-2 Certification for the Drive Control and signal cables for the encoder, all analog inputs, and communications require screening with the screen connected only at the VSD end. However, if high frequency noise is still a problem, earth screen at the non VSD end via a 0.1μF capacitor. Note: Connect the screen (at the VSD end) to the VSD protective earth point, and not to the control board terminals.

  • Page 113: Emc Installation Options

    10-3 Certification for the Drive EMC Installation Options The unit, when installed for Class A or Class B operation, will be compliant with EN55011 (1991)/ EN55022 (1994) for radiated emissions, as described below. Screening & Earthing (wall mounted, Class A) IMPORTANT: This unit must be fitted with the optional top cover.
  • Page 114 10-4 Certification for the Drive Single VSD - Cubicle Single Motor Back Panel Apply a single point series earthing External strategy for a single Filter VSD mounted in a U-clip used to cubicle as shown. terminate screen PE2 PE1 connection to The protective earth the back panel connection (PE) to...
  • Page 115 10-5 Certification for the Drive U-clip used to terminate screen to motor to motor to motor connection to the back panel screened screened Back Panel Metal Work Earth Doors Back Metal Panel Work 24V Control Digital Clean Earth Analogue Clean Earth unscreened signals Dirty Earth Signal/Control Screen...

  • Page 116: Requirements For Ul Compliance

    10-6 Certification for the Drive Requirements for UL Compliance Solid-State Motor Overload Protection These devices provide Class 10 motor overload protection. The maximum internal overload protection level (current limit) is 150% for 60 seconds in Heavy Duty mode, and 110% for 60s in Normal Duty mode.
  • Page 117 10-7 Certification for the Drive Recommended Wire Sizes North American wire sizes (AWG) are based on NEC/NFPA-70 for ampacities of thermoplastic-insulated (75ºC) copper conductors assuming not more than three current-carrying conductors in raceway or cable, based on ambient temperature of 30ºC. The wire sizes allow for an ampacity of 125% of the rated input and output amperes for motor branch-circuit conductors as specified in NEC/NFPA-70.
  • Page 118 10-8 Certification for the Drive FRAME E Terminal acceptance range: 6-1/0 AWG Model Catalog Code Power Input Power Output Brake Output for North America 230V Build Variant: 220-240V ±10% HEAVY DUTY 650V/0030/230/.. NORMAL DUTY 650V/0030/230/.. 400V Build Variant: 460V ±10% HEAVY DUTY 650V/0040/460/..
  • Page 119 10-9 Certification for the Drive Field Grounding Terminals The field grounding terminals are identified with the International Grounding Symbol (IEC Publication 417, Symbol 5019). Operating Ambient Temperature Heavy duty devices are considered acceptable for use in a maximum ambient temperature of 45°C (40°C for models with a Type 1 Enclosure).

  • Page 120: European Directives And The Ce Mark

    EMC Directive. CE Marking for Low Voltage Directive When installed in accordance with this manual, the 690+ AC Drive is CE marked by Parker SSD Drives in accordance with the low voltage directive (S.I. No. 3260 implements this LVD directive into UK law).

  • Page 121: Which Standards Apply

    It is important that you have now defined who is responsible for conforming to the EMC directive, either: Parker SSD Drives Responsibility You intend to use the unit as relevant apparatus. When the specified EMC filter is correctly fitted to the unit following EMC installation instructions, it complies with the relevant standards indicated in the following tables.

  • Page 122: Certificates

    Dr Martin Payn ( Conformance Officer) * Compliant with the immunity requirements of the Standard without specified EMC filters. Parker Hannifin Ltd., Automation Group, SSD Drives Europe NEW COURTWICK LANE, LITTLEHAMPTON, WEST SUSSEX BN17 7RZ TELEPHONE: +44(0)1903 737000 FAX: +44(0)1903 737100 Registered Number: 4806503 England.

  • Page 123: Chapter 11 Application Notes

    Using Line Chokes Line chokes are not required to limit input current to Parker SSD Drives drives. All 650V Frame C-F drives are fitted with DC link chokes to limit the ripple current seen by the DC link capacitors and thus prolong their life.
  • Page 124 11-2 Application Notes Motor Choke Inductance RMS Current Rating Parker SSD Part No. Power (kW) 0.75 7.5A CO055931 0.9mH CO057283 0.45mH CO057284 0.3mH CO057285 50uH CO055193 50uH CO055253 50uH CO055253 25uH 120A 25uH 160A 25uH 200A Table 10-1 Recommended Choke Values for Cables up to 300 Metres...

  • Page 125: Serial Communications

    The port is an un-isolated RS232, 19200 Baud, supporting the standard EI bisynch ASCII communications protocol. Contact Parker SSD Drives for further information. • Frame C, D, E & F : There are two ports - one is used by the Keypad, and the second is under the terminal cover to the right of the Control Terminals.
  • Page 126 12-2 Serial Communications 650V AC Drive...

  • Page 127: Chapter 13 Applications

    13-1 Applications PPLICATIONS Chapter 13 The Default Application The drive is supplied with 6 Applications, Application 0 to Application 5. Each Application recalls a pre-programmed structure of internal links when it is loaded. • Application 0 will not control a motor. Loading Application 0 removes all internal links. •...

  • Page 128: Application 1 : Basic Speed Control (Default)

    13-2 Applications Application 1 : Basic Speed Control (default) 650V AC Drive...
  • Page 129 13-3 Applications Application 1: Basic Speed Control (default) This Application is ideal for general purpose applications. It provides push-button or switched start/stop control. The setpoint is the sum of the two analogue inputs AIN1 and AIN2, providing Speed Setpoint + Speed Trim capability. Control Terminal not used...

  • Page 130: Application 2 : Auto/Manual Control

    13-4 Applications Application 2 : Auto/Manual Control 650V AC Drive...
  • Page 131 13-5 Applications Application 2: Auto/Manual Control Two Run inputs and two Setpoint inputs are provided. The Auto/Manual switch selects which pair of inputs is active. The Application is sometimes referred to as Local/Remote. Control Terminal DIN7 (ENCB) not used not used DIN6 (ENCA) 24V = coast to stop, 0V = drive may run DIN5...

  • Page 132: Application 3 : Preset Speeds

    13-6 Applications Application 3 : Preset Speeds 650V AC Drive...
  • Page 133 13-7 Applications Application 3: Preset Speeds This is ideal for applications requiring multiple discrete speed levels. The setpoint is selected from either the sum of the analogue inputs, (as in Application 1 and known here as PRESET 0), or as one of up to seven other pre-defined speed levels. These are selected using DIN2, DIN3 and DIN4, refer to the Truth Table below.
  • Page 134 13-8 Applications Application 4 : Raise/Lower Trim 650V AC Drive...
  • Page 135 13-9 Applications Application 4: Raise/Lower Trim This Application mimics the operation of a motorised potentiometer. Digital inputs allow the setpoint to be increased and decreased between limits. The limits and ramp rate can be set using the keypad. The Application is sometimes referred to as Motorised Potentiometer. Control Terminal DIN7 (ENCB)
  • Page 136 13-10 Applications Application 5 : PID 650V AC Drive...
  • Page 137 13-11 Applications Application 5: PID A simple application using a Proportional-Integral-Derivative 3-term controller. The setpoint is taken from AIN1, with feedback signal from the process on AIN2. The scale and offset features of the analogue input blocks may be used to correctly scale these signals.
  • Page 138 13-12 Applications 650V AC Drive...
  • Page 139 • Poland • Portugal • Quatar • Romania • Russia • Saudi Arabia • Singapore • Slovenia • Slovakia • South Africa • Spain • Sri Lanka • Sweden • Switzerland • Taiwan • Turkey • United Arab Emirates * Vietnam • Zimbabwe Parker Hannifi n Ltd., Automation Group, SSD Drives Europe New Courtwick Lane, Littlehampton, West Sussex BN17 7RZ United Kingdom.

This manual is also suitable for:

650ve650vc650vd650vf

Table of Contents

Save PDF