Inspection Of Pinion Gear; Assembly Of Forward (A) Gear; Assembly Of Drive Shaft - TOHATSU MFS 9.9 Owner's Manual

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Lower Unit
24) Inspection of Pinion (B) Gear and
Forward (A) Gear
1.
Check pinion (B) gear and forward (A) gear teeth and clutch
for crack and wear. Replace if necessary.
Measure forward (A) gear bushing inner diameter a. If worn
2.
severely, replace gear with new one.
Forward (A) gear bushing inner diameter a:
Standard value
16.013 - 16.077 mm (0.6304 - 0.6332 in)

25) Assembly of Forward (A) Gear

1.
Attach removed shim or shim of the same thickness to
forward (A) gear.
2.
Use a press to install new ball bearing to forward (A) gear.
Bevel Gear Bearing Install Tool 1 :
P/N. 346-72719-0

26) Assembly of Drive Shaft

Attach pinion (B) gear nut 1 to drive shaft 2 temporarily.
1.
Use a press and a pipe with proper diameter 3 to install
2.
new drive shaft bearing on drive shaft 2.
· Do not press drive shaft thread a directly.
· Do not reuse bearing. Be sure to replace with new one.
6-18
CAUTION
a
1
2
a
1
2
3
4st 9.9/15/20 2008

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