Inspection Of Starter Motor Pinion; Inspection Of Armature; Disassembly Of Starter Motor ⋯⋯⋯⋯⋯⋯⋯⋯ - TOHATSU MFS 9.9 Owner's Manual

Electrical System
3) Disassembly of Starter Motor
1. Put locating mark between starter motor body and cap. (This
mark facilitates reassembly.)
Slide pinion stopper 1 downward as shown and remove
2.
clip 2.
Use small bladed screw driver to remove clutch.
Be careful not to cut hand because clip is
secured firmly.
3. Remove bolt and disassemble starter motor.

4) Inspection of Starter Motor Pinion

1. Check pinion teeth for crack and wear. Replace if necessary.
Fix clutch 2, and turn only pinion 1 to check that it can be
2.
rotated smoothly in one direction. Replace if necessary.
Turn pinion 1 counterclockwise to check that it
can be rotated smoothly. Also, check that pinion
is locked when turned clockwise.

5) Inspection of Armature

Check commutator 1 for dirt. If necessary, clean by using
1.
sand paper of No. 600 or by air-blowing.
8-18
2
1
1
2
2
1
4st 9.9/15/20 2008