Differential Disassembly And Assembly - Suzuki Wagon R Plus RB310 Service Manual

Differential Disassembly and Assembly

Disassembly
1) Using special tools, remove right bearing (1) and sensor
rotor (2).
Special tool
(A): 09913-60910
(B): 09925-88210
2) Remove left bearing in the same manner at step 1).
3) Support differential case with soft jawed vise and remove
final gear bolts then take out final gear.
4) Using special tool and hammer, drive out differential pinion
shaft pin and then disassemble component parts.
Special tool
(C): 09922-85811
1. Differential case
2. Differential gear
3. Differential pinion shaft
Assembly
1) Drive in new differential pinion shaft pin (2) till the depth from
differential case (3) surface is about 1 mm (0.04 in.).
2) Press-fit new sensor rotor (1) with groove (4) side downward
as shown using special tools and copper hammer.
Special tool
(A): 09913-75510
(B): 09940-54910
3) Press-fit left bearing (2) using special tools and copper ham-
mer.
4) Support differential assembly (1) as illustrated so as to left
bearing (2) is floating, and then press-fit right bearing (3) like
left bearing in Step 3).
Special tool
(C): 09951-76010
(D): 09951-16060
MANUAL TRANSAXLE (M13 ENGINE) 7A2-41