Keb COMBIVERT F6 series Manuals

Preface

3

Signal Words and Symbols

3

More Symbols

3

Laws and Guidelines

4

Warranty and Liability

4

Support

4

Copyright

4

Table of Contents

5

List of Figures

8

List of Tables

9

Glossary

10

Standards for Drive Controllers

12

Product Standards that Apply Directly to the Drive Controller

12

Basic Standards to Which Drive Controller Standards Refer Directly

12

Standards that Are Used in the Environment of the Drive Controller

13

Basic Safety Instructions

14

Target Group

14

Transport, Storage and Proper Use

14

Installation

15

Electrical Connection

16

EMC-Compatible Installation

17

Voltage Test

17

Insulation Measurement

17

Start-Up and Operation

18

Maintenance

19

Repair

20

Disposal

20

Product Description

21

Specified Application

21

Residual Risks

21

Unintended Use

21

Product Features

22

Part Code

23

Table 1: Part Code

24

Nameplate

25

Figure 1: Nameplate

25

Configurable Options

26

Figure 2: Configurable Options

26

Technical Data

27

Operating Conditions

27

Climatic Environmental Conditions

27

Table 2: Climatic Environmental Conditions

27

Mechanical Environmental Conditions

28

Chemical / Mechanical Active Substances

28

Table 3: Mechanical Environmental Conditions

28

Table 4: Chemical / Mechanical Active Substances

28

Electrical Operating Conditions

29

Device Classification

29

Electromagnetic Compatibility

29

Table 5: Device Classification

29

Table 6: Electromagnetic Compatibility

29

Device Data of the Peak Power Devices

30

Overview of the Peak Power Devices

30

Voltage and Frequencies for 400V Devices

31

Table 7: Overview of the Peak Power Device Data

31

Table 8: Input Voltages and Frequencies of the 400V Devices

31

Table 9: DC Link Voltage for 400V Devices

31

Table 10: Output Voltages and Frequencies of the 400V Devices

31

Input and Output Currents / Overload for Peak Power Devices

32

Example of the Calculation of the Possible Motor Voltage

32

Table 12: Input Currents of the Peak Power Devices

32

Table 13: Output Currents of the Peak Power Devices

32

Table 11: Example of the Calculation of the Possible Motor Voltage

32

Overload Characteristic (OL) for Peak Power Devices

33

Figure 3: Switch-Off Time T Depending on the Overload I/IN at OC Level 230

34

Frequency-Dependent Maximum Current (OL2) for Peak Power Devices

35

Figure 4: Typical Overload Characteristics in the Lower Output Frequencies (OL2) Example

36

Power Dissipation at Rated Operation of the 400V Devices

37

Table 14: Frequency-Dependent Maximum Current for Device Size 16

37

Table 15: Power Dissipation of the Peak Power Devices

37

Fuse Protection of the Drive Controllers of the Peak Power Devices

38

Table 16: Fusing of the Peak Power Devices

38

General Electrical Data

39

Switching Frequency and Temperature

39

Switching Frequency and Temperature of the Peak Power Devices

39

Table 17: Switching Frequency and Temperature of the Peak Power Devices

39

DC Link / Braking Transistor Function

40

DC Link / Braking Transistor Function of the Peak Power Devices

40

Figure 5: Block Diagram of the Energy Flow

40

Table 18: DC Link / Braking Transistor Function of the Peak Power Devices

40

Fan

41

Table 19: Fan

41

Switching Behaviour of the Fans

42

Switching Points of the Fans

42

Figure 6: Switching Behaviour of the Fan Example Heat Sink Fan

42

Table 20: Switching Points of the Fans

42

Installation

43

Dimensions and Weights

43

Built-In Version Air Cooler

43

Figure 7: Dimensions Built-In Version Air Cooler

43

Push-Through Version Air Cooler IP20-Ready

44

Figure 8: Dimensions Push-Through Version Air Cooler IP20-Ready

44

Push-Through Version Air-Cooling IP54-Ready

45

Figure 9: Dimensions Push-Through Version Air Cooler IP54-Ready

45

Control Cabinet Installation

46

Mounting Instructions

46

Table 21: Mounting Instructions for Built-In Version

46

Table 22: Mounting Instructions for Push-Through Version

46

Mounting Distances

47

Figure 10: Mounting Distances

47

Installation of IP54-Ready Devices

48

Figure 11: Installation of IP54-Ready Devices

48

Control Cabinet Ventilation

49

Figure 12: Control Cabinet Ventilation

49

Airflow Of The Drive Converter

50

Figure 13: Airflow of the Drive Converter

50

Installation and Connection

51

Overview of the Combivert F6

51

Figure 14: F6 Housing 2 Top View

51

Figure 15: F6 Housing 2 Front View

52

Figure 16: F6 Housing 2 Rear View with Control Board APPLICATION

53

Connection of the Power Unit

54

Connection of the Voltage Supply

54

Figure 17: Input Circuit

54

Terminal Block X1A

55

Figure 18: Terminal Block X1A

55

Protective Earth and Functional Earth

56

Protective Earth

56

Functional Earthing

56

Figure 19: Connection for Protective Earth

56

AC Mains Connection

57

AC Supply 3-Phase

57

Mains Supply Line

57

Figure 20: Connection of the Mains Supply 3-Phase

57

Note on Hard Power Systems

58

DC Connection

59

Terminal Block X1A DC Connection

59

Figure 21: Terminal Block X1A DC Connection

59

Connection of the Motor

60

Wiring of the Motor

60

Figure 22: Wiring of the Motor

60

Terminal Block X1A Motor Connection

61

Figure 23: Terminal Block X1A Motor Connection

61

Selection of the Motor Line

62

Motor Cable Length and Conducted Interferences at AC Supply

62

Figure 24: Symmetrical Motor Line

62

Table 23: Max. Motor Cable Length

62

Motor Cable Length for Parallel Operation of Motors

63

Motor Cable Cross-Section

63

Interconnection of the Motor

63

Connection of the Temperature Monitoring and Brake Control (X1C)

64

Figure 25: Terminal Block X1C for Control Board APPLICATION and COMPACT

64

Figure 26: Terminal Block X1C for Control Board PRO

64

Figure 27: Connection of the Brake Control

65

Figure 28: Connection of a KTY Sensor

65

Connection and Use of a Braking Resistor

66

Terminal Block X1A Connection Braking Resistor

67

Figure 29: Terminal Block X1A Connection Braking Resistor

67

Use of Intrinsically Safe Braking Resistors

68

Use of Non-Intrinsically Safe Braking Resistors

68

Figure 30: Wiring of an Intrinsically Safe Braking Resistor

68

Accessories

69

Filters and Chokes

69

Mounting Kit Shield Connection Brakets

69

Mounting Kit Push-Through Frame for IP20-Ready Devices

69

Seal for IP54-Ready Devices

69

Table 24: Filters and Chokes for Peak Power Devices

69

Table 25: Mounting Kit Shield Connection Brakets

69

Table 26: Mounting Kit for IP20-Ready Devices

69

Table 27: Seal for IP54-Ready Devices

69

Side-Mounted Braking Resistors

70

Certification

71

CE-Marking

71

UL Certification

72

Further Informations and Documentation

73

Revision History

74

KEB COMBIVERT F6 series Manuals

KEB COMBIVERT F6 series Instructions For Use Manual (92 pages)

Table of Contents

Preface

Table of Contents

List of Figures

List of Tables

Glossary

Standards for Drive Converters / Control Cabinets

1 Basic Safety Instructions

2 Product Description

3 Technical Data

4 Installation and Connection

5 Installation and Operation of Liquid-Cooled Devices

6 Certification

7 Revision History

KEB COMBIVERT F6 series Instructions For Use Manual (84 pages)

Table of Contents

Preface

Table of Contents

List of Figures

List of Tables

Glossary

Standards for Drive Converters / Control Cabinets

1 Basic Safety Instructions

2 Product Description

3 Technical Data

4 Installation and Connection

5 Certification

6 Revision History

KEB COMBIVERT F6 series Instructions For Use Manual (76 pages)

Table of Contents

KEB COMBIVERT F6 series Instructions For Use Manual (34 pages)

Table of Contents

Preface

Table of Contents

List of Figures

List of Tables

1 Basic Safety Instructions

2 Product Description

3 Description of the Operator

4 Interfaces

5 Operation

KEB COMBIVERT F6 series Instruction Manual (44 pages)

Table of Contents

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