Honeywell touchpoint Pro Manuals

4

Table of Contents

• • 2

    Revision History

• 8

  1 Important Safety Information

  • 8

    International Standards
  • 9

    Warnings
  • 10

    Cautions

• 12

  2 Safety Hazards, Warnings and Cautions

  • 12

    Safety
  • 15

    Location and Description of Warning Labels

• 18

  3 Touchpoint Pro Introduction

  • 18

    TPPR Access Levels
  • 18

    Table 1. TPPR Access Levels
  • 19

    TPPR Control System Layout
  • 21

    TPPR System Key Components
  • 26

    Table 2. TPPR Module Types
  • 27

    Power Supply Options
  • 28

    Table 3. PSU Terminal Allocation
  • 29

    Table 4. DC-UPS Primary Terminal Allocation
  • 29

    Table 5. DC-UPS Secondary Terminal Allocation
  • 30

    Table 6. DC-UPS LED Meanings
  • 30

    Table 7. Backup Battery Details

• 32

  4 TPPR Mechanical Installation

  • 32

    TPPR Siting Considerations
  • 33

    Installing Wall Mounted Enclosures
  • 33

    Table 8. Approximate Wall Mounted Enclosure Weights
  • 35

    Installing Floor Standing Enclosures
  • 36

    Installing the TPPR 19". Rack Mounted Unit
  • 37

    Installing the TPPR Panel Mount Controller
  • 38

    Installing the Battery Enclosure

• 40

  5 TPPR Electrical Installation

  • 40

    Power Requirements
  • 41

    Cabling Requirements
  • 47

    Table 9. AIM Ma Connection Table
  • 49

    Table 10. AIM MV Connection Table
  • 50

    Table 11. IM Connection Table
  • 51

    Table 12. ROM Connection Table (Unpowered)
  • 52

    Controller Electrical Connections
  • 52

    Table 13. RCM Connection Table
  • 54

    Table 14. Communications Ring Cable
  • 55

    Table 15. System State Relay Connections
  • 55

    Table 16. PSU Input Connections
  • 56

    First Time Switch On

• 57

  6 Modbus Installation (Option)

  • 57

    Introduction
  • 57

    Programming the Host
  • 57

    Addressing Conventions and Register Values
  • 58

    Modbus Bus Interface Board (BIB) Installation
  • 60

    Modbus Cables
  • 60

    Modbus Electrical Connections
  • 60

    Modbus RTU Connections
  • 60

    Modbus Termination Resistor
  • 61

    Modbus Configuration Examples
  • 62

    Modbus Jumper Settings and Termination Resistor Fitting
  • 62

    Modbus Multi-Drop Mode

• 63

  7 Software Setup and Commissioning

  • 63

    How to Setup or Change the Touchscreen Panel Configuration
  • 63

    How to Calibrate the Touchscreen
  • 64

    How to Edit Service Contact Settings
  • 64

    Configuring the Touchpoint Pro TCP/IP Address and Printer
  • 65

    Enabling Tppr's Remote Connection Port
  • 65

    How to Print Active Events

• 66

  8 Calibrating Gas Sensors

  • 67

    Calibrating Aim-MV Input Channels
  • 69

    Calibrating Aim-Ma Input Channel Loops

• 72

  9 Configuring System Parameters

  • 72

    General Considerations
  • 73

    Analogue Input Module 4-20 Ma Parameters
  • 82

    Analogue Input Module MV Bridge Parameters
  • 89

    Digital Input Module Parameters
  • 91

    Relay Output Module Parameters
  • 92

    Cause & Effect Matrix
  • 98

    Control of Output Channels - Priority
  • 98

    Power Supply Unit Parameters

• 99

  10 Configuring STEL and LTEL Alarms

  • 99

    STEL Operation
  • 100

    LTEL Operation

• 103

  11 Configuring Modbus

  • 103

    Modbus Register Allocation for Function 02 - Read Input Status
  • 103

    Table 17. Modbus Parameter Settings
  • 103

    Table 18. Modbus Input Channels
  • 103

    Table 19. Modbus Output Channels
  • 104

    Modbus Register Allocation for Function 04 - Read Input Registers
  • 104

    Table 20. Modbus System Summary
  • 104

    Table 21. Modbus System Summary Continued
  • 104

    Table 22. Modbus System Summary Continued
  • 104

    Table 23. Modbus Channel Analogue Values
  • 104

    Table 24. Modbus Channel Analogue Values (Float)
  • 105

    Register Allocation for Function 03 / 06 / 16 - Read / Write Holding Registers
  • 105

    Table 25. Modbus Channel Animation Register
  • 105

    Table 26. Modbus Channel Animation Register Continued
  • 106

    Table 27. Query Poll Register
  • 106

    Table 28. Query Poll Register Values
  • 106

    Table 29. Query Poll Descriptions
  • 106

    Table 30. Query Poll Types
  • 107

    Command Types
  • 107

    Table 31. Query Poll Example
  • 107

    Table 32. Command Poll Registers
  • 107

    Table 33. Command Poll Register Values
  • 107

    Table 34. Command Types
  • 108

    Exception Responses
  • 108

    Table 35. Command Type Example
  • 108

    Table 36. Modbus Exception Responses

• 109

  12 Configuration Files

  • 109

    Viewing and Editing the Configuration
  • 110

    To Back Up the Configuration
  • 110

    Restoring the Configuration
  • 111

    Deleting the Configuration
  • 112

    CCB Configuration Settings

• 114

  13 Normal Day-To-Day Operation

  • 114

    TPPR Controller Touchscreen Interface
  • 114

    TPPR PC Configuration Software Interface
  • 114

    TPPR Webserver Interface
  • 115

    TPPR Safety Function
  • 115

    Touchscreen Operation
  • 115

    Table 37. System Alert Icons
  • 119

    How to Recalibrate the Touchscreen
  • 119

    Touchscreen Calibration
  • 119

    How to View Input Channels and Input Details
  • 119

    Table 38. Input Channel Menu Options
  • 120

    How to View Output Channels
  • 121

    How to View the Trend Graph
  • 121

    Table 39. Inhibit / Force Options
  • 122

    How to View Event History
  • 122

    How to View Event Reports
  • 122

    How to Access Diagnostic Information
  • 123

    Managing the Integral SD Card
  • 124

    Accessing Help
  • 124

    System State Relays
  • 124

    Table 40. System State Relay Operation

• 125

  14 Alarms, Faults, Warnings and Inhibits

  • 125

    Latching Alarms
  • 125

    STEL / LTEL Alarms
  • 126

    Rate Alarm
  • 126

    Relay Activated Outputs
  • 127

    Sensor Over Range Operation
  • 127

    Catalytic Sensor Over Range Operation
  • 127

    Full Scale Exceeded and Over Range Warning Operation
  • 129

    Special Considerations When Using Catalytic Sensors
  • 131

    Responding to Alarms, Faults and Warnings
  • 133

    Viewing Faults and Warnings
  • 134

    Inhibiting a Channel

• 136

  15 Maintenance Procedures

  • 136

    Routine Maintenance
  • 137

    Periodic Maintenance

• 138

  16 How to Test the TPPR System

  • 138

    Introduction
  • 139

    LED Panel Test
  • 139

    Field Inputs Test
  • 140

    Configuration Settings Test
  • 141

    Cause and Effect Test
  • 142

    Panel Button Test
  • 142

    System Relay Test
  • 143

    LCD Screen Test
  • 143

    How to Exercise the Output Relays
  • 144

    How to Remove or Replace Modules
  • 147

    How to Add or Install a New I/O Module
  • 148

    How to Check the DC-UPS
  • 149

    How to Change the Battery Protection Fuse
  • 149

    How to Replace Batteries

• 150

  17 System Troubleshooting

  • 150

    Observed Problem
  • 153

    Other Issues

• 154

  18 Error Codes

• 165

  19 Ring Communication Errors

  • 165

    Module Faults
  • 165

    Troubleshooting Module Faults First Response
  • 166

    Troubleshooting Module Faults Second Response
  • 167

    Ring Fault Diagnostics and Debugging Techniques

• 170

  20 Further Assistance and Training

• 171

  21 TPPR Specifications

  • 171

    Rack Mounted Equipment
  • 173

    Wall Mounted Enclosures
  • 175

    Floor Standing Enclosures
  • 176

    Power Supplies and Fuses
  • 180

    Control Module and User Interface
  • 181

    I/O Modules

• 184

  22 Certification

  • 184

    EU Declaration of Conformity
  • 184

    Applicable National and International Standards
  • 185

    National and International Certificates for Zone 2 DIV. 2
  • 185

    European Performance Approval (DEKRA Exam) for Systems

• 189

  23 Ordering Information

  • 189

    TPPR System ID Configuration
  • 190

    TPPR Components Part Numbers

• 191

  24 Disposal of Redundant / Unserviceable Parts

  • 191

    Restriction of Hazardous Substances (Rohs) Directive
  • 191

    Waste Electrical and Electronic Equipment (WEEE) Directive
  • 191

    TPPR System Construction

• 193

  25 Table of Icons

• 195

  26 List of Illustrations

198

Tables 27 List of Tables

• 198

  27 List Of Tables

• 5

  Table of Contents

10

1 Important Safety Information

• 10

  International Standards
• 11

  Warnings
• 12

  Cautions
  • 12

    Intended Readers
  • 12

    Conventions Used
  • 13

    TPPR Documentation Suite
  • 13

    Document Translations
  • 13

    Associated Documents
  • 13

    How to Use This Document
  • 13

    Further Information and Help

14

2 Safety Hazards, Warnings and Cautions

• 14

  Safety
  • 14

    Warnings and Cautions
  • 15

    Safety Hazards
• 17

  Location and Description of Warning Labels
  • 17

    Safety Warning Labels
  • 18

    Equipment Rating Labels (Hazardous Locations)
  • 19

    Warning Labels

20

3 Touchpoint Pro Introduction

• 20

  TPPR Access Levels
• 21

  TPPR Control System Layout
  • 22

    Centralised Command and Control Option
  • 22

    Distributed Command and Control (Remote Units) Option
• 23

  TPPR System Key Components
  • 23

    Enclosures and Racks
  • 23

    TPPR Controller User Interfaces
  • 24

    SD Card
  • 24

    USB Port
  • 24

    PC Configuration Software
  • 24

    Webserver Software
  • 24

    PC Operating Systems
  • 24

    Supported Web Browsers
  • 25

    Licences
  • 25

    TPPR Controller Hardware
  • 26

    TPPR Backplane
  • 26

    Ring Network
  • 28

    TPPR Modules
  • 28

    Sensor Catalogue
• 29

  Power Supply Options
  • 29

    Power Supply Unit Modules (PSU)
  • 30

    Power Redundancy Module (RDN)
  • 31

    DC Uninterruptible Power Supply (DC-UPS) Module
  • 32

    Backup Batteries

34

4 Configuration Files

• 34

  Viewing and Editing the Configuration
  • 34

    To View or Edit the Configuration
• 35

  To Back Up the Configuration
• 35

  Restoring the Configuration
• 35

  Deleting the Configuration

36

5 Normal Day-To-Day Operation

• 36

  TPPR Controller Touchscreen Interface
• 36

  TPPR PC Configuration Software Interface
• 36

  TPPR Webserver Interface
• 37

  TPPR Safety Function
• 37

  Touchscreen Operation
  • 37

    System Status Screen Alert Icons
  • 38

    Active Event History
  • 38

    Touchscreen Layout
  • 39

    Touchscreen Navigation
  • 41

    Login Requirements
• 41

  How to Recalibrate the Touchscreen
• 41

  How to View Input Channels and Input Details
• 42

  How to View Output Channels
• 43

  How to View the Trend Graph
  • 43

    To View the Trend Graph
• 44

  How to View Event History
• 44

  How to View Event Reports
  • 44

    How to Generate Reports
  • 44

    How to Print Active Events
• 45

  How to Access Diagnostic Information
• 45

  Managing the Integral SD Card
  • 45

    SD Card Purposes
  • 46

    SD Card Management
  • 46

    SD Capacity Reporting
  • 46

    How to Check the SD Card Capacity
  • 46

    Ejecting the SD Card
  • 46

    Replacing an SD Card
• 46

  Accessing Help
• 47

  System State Relays
  • 47

    ROM Output Relays On System Fail

48

6 Alarms, Faults, Warnings and Inhibits

• 48

  Latching Alarms
• 48

  STEL / LTEL Alarms
  • 48

    Using the STEL Alarm
  • 49

    Assigning the STEL Alarm to an Output Relay
• 49

  Rate Alarm
• 49

  Relay Activated Outputs
• 49

  Sensor Over Range Operation
  • 50

    Gas Readings
• 50

  Sensor Over Range Operation
• 50

  Catalytic Sensor Over Range Operation
• 50

  Full Scale Exceeded and Over Range Warning Operation
  • 51

    Event Status with a Rising Gas Reading
  • 51

    Event Status As the Gas Concentration Decreases
  • 52

    Special Considerations When Using Catalytic Sensors
  • 52

    Configuration of Relay Outputs
• 53

  Responding to Alarms, Faults and Warnings
  • 54

    To View Active Alarms
  • 54

    To Acknowledge an Active Alarm
  • 55

    To Reset a Latched Alarm
• 55

  Viewing Faults and Warnings
  • 55

    To View Faults and Warnings
  • 56

    To Acknowledge (Accept) a Fault or Warning
  • 56

    To Reset a Latched Fault or Warning
• 56

  Inhibiting a Channel
  • 56

    How to Inhibit a Channel
  • 57

    Channel Auto-Inhibits

58

7 Maintenance Procedures

• 58

  Routine Maintenance
• 59

  Periodic Maintenance
  • 59

    Battery Enclosure Maintenance
  • 59

    Cable Maintenance

60

8 How to Test the TPPR System

• 60

  Introduction
• 61

  LED Panel Test
• 61

  Field Inputs Test
• 62

  Configuration Settings Test
  • 62

    How to Use the Configuration Settings Test Mode
• 63

  Cause and Effect Test
  • 63

    How to Use the Cause and Effect Test Mode
• 64

  Panel Button Test
• 64

  System Relay Test
• 65

  LCD Screen Test
• 65

  How to Exercise the Output Relays

66

9 Calibrating Gas Sensors

• 66

  Calibration Definitions
• 67

  Calibrating Aim-MV Input Channels
• 67

  Calibrating Aim-Ma Input Channel Loops

68

10 System Troubleshooting

• 68

  Observed Problem
• 71

  Other Issues
  • 71

    Modules Reporting a Fault

72

11 Error Codes

83

12 Other Potential Issues

• 83

  Batteries Fail to Come Online
• 83

  DC-UPS Shows That Batteries Are Failing
• 83

  Module Faults
• 83

  Modules Reporting a Fault
• 84

  Spurious Fault Reporting

85

13 Further Assistance and Training

86

14 EU Declaration of Conformity

• 86

  Applicable National and International Standards
• 87

  National and International Certificates for Zone 2 DIV. 2
• 87

  European Performance Approval (DEKRA Exam) for Systems
  • 88

    Approved Components
  • 89

    Special Conditions for Use When Used for Explosion Protection
  • 89

    Special Conditions for Use When Used for Measurement of Toxic Gases or Oxygen
  • 90

    Configuration of Relay Outputs for Safety-Related Switching Operations
  • 90

    Compliance with EN 45544-2 (Toxic Gases)
  • 90

    Compliance with EN 50104 (Oxygen)
• 90

  Important Notes On Certification

91

15 Ordering Information

• 91

  TPPR System ID Configuration
• 92

  TPPR Components Part Numbers

93

16 Disposal of Redundant / Unserviceable Parts

• 93

  Restriction of Hazardous Substances (Rohs) Directive
• 93

  Waste Electrical and Electronic Equipment (WEEE) Directive
• 93

  TPPR System Construction
  • 93

    TPPR Safe Area Enclosures
  • 93

    TPPR Battery Enclosure
  • 94

    TPPR Power Supply Units
  • 94

    TPPR Ring Coupling Module
  • 94

    TPPR Backplanes
  • 94

    TPPR Packaging

95

17 Table of Icons

97

18 List of Illustrations

99

19 List of Tables