User Manuals: KYMCO 125 MOVIE S INJECTION Scooter

Manuals and User Guides for KYMCO 125 MOVIE S INJECTION Scooter. We have 2 KYMCO 125 MOVIE S INJECTION Scooter manuals available for free PDF download: Manual, Technical Specifications

KYMCO 125 MOVIE S INJECTION Manual

KYMCO 125 MOVIE S INJECTION Manual (213 pages)

Brand: KYMCO | Category: Motorcycle | Size: 21 MB

Table of Contents

Preface

1
- Table of Contents
  1
- Engine Serial Number
  2
- Specifications
  3
- Service Precautions
  4
- Torque Values
  12
- Tools
  13
- Lubrication Points
  14
- Cable & Harness Routing
  16
- General Information
  17
- Wiring Diagram
  21
- Troubleshooting
  22
- Frame Covers/Exhaust Muffler
  28
3. Inspection/Adjustment 3

35
- Inspection/Adjustment
  35
  - Maintenance Schedule
    37
  - Fuel Line
    38
  - Throttle Operation
    38
  - Air Cleaner
    39
  - Spark Plug
    39
  - Valve Clearance
    40
  - Carburetor Idle Speed
    40
  - Ignition Timing
    41
  - Cylinder Compression
    41
  - Final Reduction Gear Oil
    42
  - Drive Belt
    42
  - Brake Shoe
    43
  - Brake System
    43
  - Headlight Aim
    44
  - Clutch Shoe Wear
    44
  - Suspension
    44
  - Nuts/Bolts/Fasteners
    45
  - Wheels/Tires
    45
  - Steering Handlebar
    46
- Lubrication System
  47
- Fuel System
  55
  - Carburetor Removal
    58
  - Carburetor Installation
    64
  - Pilot Screw Adjustment
    65
  - Fuel Tank
    66
- Engine Removal/Installation
  69
  - Engine Removal
    71
  - Engine Installation
    73
- Cylinder Head/Valves
  74
7. Cylinder Head/Valves

75
- Troubleshooting
  76
- Camshaft Removal
  77
- Cylinder Head Removal
  80
- Cylinder Head Disassembly
  81
- Valve Guide Replacement
  83
- Valve Seat Inspection & Refacing
  84
- Cylinder Head Assembly
  86
- Cylinder Head Installation
  87
- Camshaft Installation
  88
- Cylinder/Piston
  90
  - Cylinder Removal
    92
  - Piston Removal
    92
  - Piston Installation
    96
  - Cylinder Installation
    96
- Drive and Driven Pulleys/Kick Starter
  98
  - Left Crankcase Cover
    100
- Final Reduction
  116
  - Bearing Replacement
    119
- Crankcase/Crankshaft
  123
  - Crankcase Separation
    125
  - Crankshaft Inspection
    127
  - Crankcase Assembly
    128
- Front Wheel/Front Brake/ Front Suspension
  130
12. Front Wheel/Front Brake/ Front Suspension

131
- Troubleshooting
  132
- Front Wheel
  133
- Front Brake
  136
- Hydraulic Brake Drawing
  139
- Hydraulic Brake
  140
  - Front Shock Absorber
    146
  - Steering Stem
    148
- Rear Wheel/Rear Brake/ Rear Suspension
  153
  - Rear Brake
    155
  - Rear Shock Absorber
    158
- A.C. Generator
  160
- Battery/Charging System/A
  160
- Ignition System
  172
- Starting System
  178
  - Starter Clutch
    183
- Lights/Instruments/Switches
  187
17. Lights/Instruments/Switches

188
- Service Information
  188
- Headlight
  189
  - Front Turn Signal Light
    189
- Handlebar Switches
  190
  - Stop Switches
    192
  - Horn Inspection
    192
  - Fuel Gauge
    192
- Ignition Switch
  190
- Fuel Unit
  192
- Auto Bystarter
  193
  - Instruments
    194
- Evaporative Emission Control System
  196
  - Evaporative Emission Control System Function
    198
  - Service Information
    200
  - Motorcycle Engine Evaporative Emission
    201
  - Control System Test
    201
  - Purge Control Valve
    202
  - Charcoal Canister
    204
  - Pcv (Positive Crankcase Ventilation) System
    205
  - Exhaust Emission Related System Inspection
    206
  - Exhaust Emission Test and Adjustment
    206
- Exhaust Emission Control System
  207
  - Reed Valve
    213

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KYMCO 125 MOVIE S INJECTION Technical Specifications

KYMCO 125 MOVIE S INJECTION Technical Specifications (1 page)

Brand: KYMCO | Category: Scooter | Size: 0 MB

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