Transmission Related Parts Inspection - Suzuki SFV650 Service Manual

5B-8 Manual Transmission:
• After installing the 3rd driven gear (2) onto the
driveshaft, install lock washer No. 2 (3) onto the
driveshaft, and position it so it fits into the groove.
3
• Then, fit lock washer No. 1 (4) into lock washer No. 2
(3).
• When install the 4th driven gear bushing (5) onto the
driveshaft, align the shaft oil hole "C" with the bushing
oil hole "D".
"C"
2
I944H1520022-01
3
4
I944H1520023-01
5
"D"
I944H1520024-01
Countershaft
• When installing the 6th drive gear bushing (1) onto the
countershaft, align the shaft oil hole "A" with the
bushing hole "B".
"A"

Transmission Related Parts Inspection

Refer to "Transmission Removal and Installation
(Page 5B-3)" and "Countershaft Gear / Driveshaft Gear
Disassembly and Assembly (Page 5B-6)".
Gearshift Fork to Groove Clearance
NOTE
The clearance for each gearshift fork plays
an important role in the smoothness and
positiveness of the shifting action.
Using a thickness gauge, check the gearshift fork
clearance in the groove of its gear.
If the clearance checked is noted to exceed the limit
specified, replace the fork or its gear, or both.
Special tool
(A): 09900–20803 (Thickness gauge)
Gearshift fork to gearshift fork groove clearance
Standard: 0.1 – 0.3 mm (0.004 – 0.012 in)
Service limit: 0.5 mm (0.02 in)
1
"B"
I944H1520025-01
B944H15206006
(A)
I649G1520056-03