Water Pump Removal And Installation - Suzuki SFV650 Service Manual

1F-12 Engine Cooling System:

Water Pump Removal and Installation

Removal
NOTE
Before draining engine oil and engine
coolant, inspect engine oil and coolant
leakage between the water pump and
crankcase. If engine oil is leaking, visually
inspect the oil seal and O-ring. If engine
coolant is leaking, visually inspect the
mechanical seal and seal ring. Refer to
"Water Pump Related Parts Inspection
(Page 1F-16)".
1) Drain engine oil and coolant. Refer to "Engine Oil
and Filter Replacement in Section 0B (Page 0B-10)"
and "Cooling System Inspection in Section 0B
(Page 0B-12)".
2) Remove the clutch cover. Refer to "Clutch Removal
in Section 5C (Page 5C-7)".
3) Remove the snap ring (1), water pump driven gear
(2), pin (3) and washer (4).
Special tool
: 09900–06107 (Snap ring pliers)
2
1
4) Remove the water pump assembly (5) from the
clutch cover.
B944H11606017
4
3
I944H1160024-01
5
I944H1160025-01
Installation
1) Apply grease to the O-rings.
CAUTION
!
Replace the O-rings with new ones.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
2) Install the water pump assembly to the clutch cover.
3) Install the washer (1), pin (2), water pump driven
gear (3) and snap ring (4).
CAUTION
!
The removed snap ring must be replaced
with a new one.
Special tool
: 09900–06107 (Snap ring pliers)
2
1
4) Install the clutch cover. Refer to "Clutch Installation
in Section 5C (Page 5C-9)".
5) After installing the removed parts, pour engine oil
and engine coolant. Refer to "Engine Oil and Filter
Replacement in Section 0B (Page 0B-10)" and
"Cooling System Inspection in Section 0B (Page 0B-
12)".
I944H1160026-01
3
4
I944H1160027-01