Suzuki SFV650 Service Manual page 271

Selection
1) Check the corresponding conrod I.D. code numbers
([1] or [2]) "A".
"A"
Conrod I.D. specification
Code "A"
1
2
2) Check the corresponding crank pin O.D. code
numbers ([1], [2] or [3]) "B".
"B"
3) Measure the conrod crank pin O.D. with the special
tool. If any of the measurements are out of
specification, replace the crankshaft.
NOTE
The crank pin O.D. measurement should be
taken at 10.5 mm and 31.5 mm positions from
the crank pin end.
Crank pin O.D. specification
Code "B"
1
2
3
Special tool
(A): 09900–20202 (Micrometer (1/100 mm,
25 – 50 mm))
I822H1140296-01
I.D. specification
41.000 – 41.008 mm
(1.6142 – 1.6145 in)
41.008 – 41.016 mm
(1.6145 – 1.6148 in)
I944H1140125-02
O.D. specification
37.992 – 38.000 mm
(1.4957 – 1.4961 in)
37.984 – 37.992 mm
(1.4954 – 1.4957 in)
37.976 – 37.984 mm
(1.4951 – 1.4954 in)
(A)
"a": 10.5 mm (0.413 in)
4) Select the specified bearings from the bearing
selection table.
CAUTION
!
The bearings should be replaced as a set.
Bearing selection table
Code
1 Green
Conrod
I.D. "A"
2 Black
Bearing thickness specification
Color "C" (Part No.)
Green
Black
Brown
Yellow
"C": Color code
Engine Mechanical: 1D-82
" b "
" a "
I944H1140126-01
"b": 31.5 mm (1.240 in)
Crank pin O.D. "B "
1 2 3
Black Brown
Brown Yellow
I718H1140293-01
Thickness
1.480 – 1.484 mm
(0.0583 – 0.0584 in)
1.484 – 1.488 mm
(0.0584 – 0.0586 in)
1.488 – 1.492 mm
(0.0586 – 0.0587 in)
1.492 – 1.496 mm
(0.0587 – 0.0589 in)
"C"
I649G1140336-02