Starter Clutch Removal And Installation - Suzuki SFV650 Service Manual

1I-10 Starting System:
3) Check the continuity between Blue and Black/White
lead wires with the transmission in "NEUTRAL".
Special tool
: 09900–25008 (Multi-circuit tester set)
Tester knob indication
Continuity test (
ON (Neutral)
OFF (Except neutral)
4) Connect the gear position switch coupler to the
wiring harness.
5) Insert the needle pointed probes to the lead wire
coupler.
6) Turn the ignition switch ON and side-stand to upright
position.
7) Measure the voltage between Pink and Black/White
lead wires using the multi-circuit tester when shifting
the gearshift lever from low to top.
Special tool
(A): 09900–25008 (Multi-circuit tester set)
(B): 09900–25009 (Needle pointed probe
set)
Tester knob indication
Voltage ( )
Gear position switch voltage (Except neutral
position)
0.6 V and more ((+) P – (–) B/W)
(A)
8) Turn the ignition switch OFF.
9) Reinstall the removed parts.
)
BI B/W
I649G1190045-03
(B)
I944H1190023-01

Starter Clutch Removal and Installation

Removal
1) Drain engine oil.
2) Remove the generator rotor (1). Refer to "Generator
Removal and Installation in Section 1J (Page 1J-4)".
1
3) Remove the key (2) and starter driven gear (3).
4) Remove the starter idle gear (4) and its shaft (5).
3
4
5
5) Hold the generator rotor with the special tool and
remove the starter clutch bolts (6).
Special tool
(A): 09930–44530 (Rotor holder)
6
(A)
B944H11906009
I944H1190024-01
2
I944H1190025-02
6
I944H1190026-03