Primary Drive Gear Inspection; Primary Drive Gear Disassembly And Assembly - Suzuki SFV650 Service Manual

5C-15 Clutch:
Installation
CAUTION
!
This primary drive gear bolt has left-hand
thread.
1) Install the primary drive gear assembly (1) and water
pump drive gear (2).
2) Temporarily tighten the primary drive gear bolt (3).
2
3) Install the clutch components. Refer to "Clutch
Installation (Page 5C-9)".
4) While holding the clutch pressure plate with the
special tool, tighten the primary drive gear bolt (3) to
the specified torque.
Special tool
(A): 09930–40113 (Rotor holder)
Tightening torque
Primary drive gear bolt (a): 70 N·m (7.0 kgf-m,
50.5 lbf-ft)
(A)
5) Install the clutch cover. Refer to "Clutch Installation
(Page 5C-9)".

Primary Drive Gear Inspection

Inspect the primary drive gear in the following
procedures:
1) Remove the primary drive gear assembly. Refer to
"Primary Drive Gear Removal and Installation
(Page 5C-14)".
2) Visually inspect the gear teeth for wear and damage.
If they are worn, replace the gear with a new one.
Refer to "Primary Drive Gear Disassembly and
Assembly (Page 5C-15)".
1
3
I944H1530057-03
3
(a)
I944H1530058-02
B944H15306022
3) Install the primary drive gear assembly. Refer to
"Primary Drive Gear Removal and Installation
(Page 5C-14)".

Primary Drive Gear Disassembly and Assembly

Refer to "Primary Drive Gear Removal and Installation
(Page 5C-14)".
Disassembly
Remove the following parts from the primary drive gear.
• Snap ring (1)
• Spring washer (2)
• Scissors gear (3)
• Springs (4)
• Primary drive gear (5)
Special tool
: 09900–06107 (Snap ring pliers)
3
4
5
I944H1530059-01
B944H15306023
1
2
I944H1530060-01
1
2
3
I944H1530061-01