Suzuki GASKET SET SV650Y Parts List
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Suzuki GASKET SET SV650Y Parts List

Suzuki GASKET SET SV650Y Parts List

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Catalogue Title:
SV650Y (SV650Y E2)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Block No.
Block Title.
FIG1
GASKET SET
Ref No
Part No
1
11401-20861
2
11141-20F00
3
11173-19F00
4
11241-19F00
5
11242-19F00
6
11482-19F00
7
11483-19F00
8
11484-19F01
9
12837-24A10
10
14181-22D01
11
09161-11008
12
09280-22008
13
09280-46006
Suzuki Worldwide Motorcycle-ATV
Description
Gasket Set
• . Gasket, Cylinder Head
• . Gasket, Cylinder Head Cover
• . Gasket, Cylinder Front
• . Gasket, Cylinder Rear
• . Gasket, Clutch Cover Inner
• . Gasket, Magneto Cover
• . O Ring,clutch Cover Outer
• . Gasket, Tnsn Adjuster
• . Gasket, Exhaust Pipe
• . Washer
• . O Ring (d:3.1 Id:22.7)
• . O Ring
Page: 1 of 88

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Summary of Contents for Suzuki GASKET SET SV650Y

  • Page 1 • . O Ring,clutch Cover Outer 12837-24A10 • . Gasket, Tnsn Adjuster 14181-22D01 • . Gasket, Exhaust Pipe 09161-11008 • . Washer 09280-22008 • . O Ring (d:3.1 Id:22.7) 09280-46006 • . O Ring Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

  • Page 2: Front Cylinder Head

    Cover, Cylinder Head Front 11171-19F20 Cover, Cylinder Head Front 11173-19F00 Gasket, Cylinder Head Cover 09106-07009 Bolt (7x17.5) 09106-07010 Bolt (7x31) 09161-11008 Washer 11192-13E00 Cushion, Head Cover Bolt 01550-10807 Bolt 01550-10807 Bolt Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

  • Page 3: Rear Cylinder Head

    Clamp 11172-19F00 Cover, Cylinder Head Rear 11172-19F20 Cover, Cylinder Head Rear 11173-19F00 Gasket, Cylinder Head Cover 09106-07009 Bolt (7x17.5) 09106-07010 Bolt (7x31) 09161-11008 Washer 11192-13E00 Cushion, Head Cover Bolt 01550-10807 Bolt Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 4 CYLINDER Ref No Part No Description 11210-20F00-0F0 Cylinder, Front 11210-20F10-0F0 Cylinder, Front 11220-20F00-0F0 Cylinder, Rear 11220-20F10-0F0 Cylinder, Rear 11241-19F00 Gasket, Cylinder Front 11242-19F00 Gasket, Cylinder Rear 04211-13189 08316-10063 01421-06253 Stud Bolt Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 5 11323-19F00 Plate, Oil Separator 01547-06123 Bolt 01550-06123 Bolt 09168-06023 Gasket (5.8x13x1.2) 09103-10226 Bolt (10x260) 09103-10041 Bolt (10x215) 09103-12054 Bolt (12x310) 08319-31107 09159-10058 08319-31128 37820-33D00 Switch Assy, Oil Pressure 09160-10060 Washer (10.5x22x2.3) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 6 Gasket (16x22x2) 11323-19F00 Plate, Oil Separator 01547-06123 Bolt 01550-06123 Bolt 09168-06023 Gasket (5.8x13x1.2) 09103-10226 Bolt (10x260) 09103-10041 Bolt (10x215) 09103-12054 Bolt (12x310) 09159-10058 08319-31128 37820-33D10 Switch Assy, Oil Pressure 09160-10060 Washer (10.5x22x2.3) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

  • Page 7: Crankcase Cover

    01547-06457 Bolt 11351-19F00 Cover, Magneto 11483-19F00 Gasket, Magneto Cover 04211-09149 01547-06357 Bolt 01547-06657 Bolt 09168-06023 Gasket (5.8x13x1.2) 09168-06023 Gasket (5.8x13x1.2) 09259-26012 Plug 09280-22008 O Ring (d:3.1,id:22.7) 09248-16012 Plug 09168-16002 Gasket (13.8x18.8x0.4) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 8 17451-19F00 Gear, Water Pump Drive 12541-20F00 Retainer, Crankshaft Brg Lh 09126-06011 Screw 12111-20F00-0F0 Piston 12140-20F00 Ring Set, Piston 12151-05A00 Pin, Piston 09381-20004 Circlip 12100-20F00-050 Piston Set (os:0.5) 12100-20F00-100 Piston Set (os:1.0) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

  • Page 9: Starter Clutch

    Block Title. Suzuki Worldwide Motorcycle-ATV Page: 9 of 88 SV650Y (SV650Y E2) FIG7 STARTER CLUTCH Ref No Part No Description 12611-20F01 Gear, Starter Idle 09206-12001 12600-20840 Clutch Set, Starter 07130-08163 Bolt Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 10 Shim, Tappet (t:1.85) 12892-05C00-190 Shim, Tappet (t:1.90) 12892-05C00-195 Shim, Tappet (t:1.95) 12892-05C00-200 Shim, Tappet (t:2.00) 12892-05C00-205 Shim, Tappet (t:2.05) 12892-05C00-210 Shim, Tappet (t:2.10) 12892-05C00-215 Shim, Tappet (t:2.15) 12892-05C00-220 Shim, Tappet (t:2.20) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

  • Page 11: Cam Chain

    Tensioner, Cam Chain 12812-35C00 Bolt, Cam Chain Tensioner 08211-06181 Washer 12830-19F11 Adjuster Assy, Tensioner 12837-33E00 • . Gasket, Tensioner Adjuster 12834-33E00 • . Plug, Tensioner Adjuster 12837-24A10 Gasket, Tensioner Adjuster 07130-06253 Bolt Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 12 13417-07F00 • . Spring 13278-18E20 • . O Ring 13418-19F00 • . Holder, Guide 13681-04010 • . Cap, Carburetor 13421-19F00 • . Plate 13601-05148 • . Screw 13267-44B00 • . Screw Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 13 Catalogue Title: Block No. Block Title. Suzuki Worldwide Motorcycle-ATV Page: 13 of 88 SV650Y (SV650Y E2) FIG10 CARBURETOR Ref No Part No Description 13271-44B00 • . Spring Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 14 Lever Assy 13563-19F00 13615-45010 Washer 13279-19F00 Plate, Idle Adjust 13650-25E01 Heater Assy, Carburetor 13655-25E00 Thermo Switch, Heater 09407-18402 Clamp, Thermo Switch 13683-10D20 Hose (5x9x60) 13684-20F30 Hose (5x9x40) 09352-50901-600 Hose (5x9x600) 13685-48B00 Nipple Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

  • Page 15: Air Cleaner

    • . Tank, Oil Return 13840-20F01 • . Tank, Oil Return 09308-13001 •• .. Grommet 03142-05163 • . Screw 13851-20F00 Tube, Breather Crankcase 13851-20F10 Tube, Breather Crankcase 09401-15101 Clip 09355-11165-600 Tube, Breather Cylinder (11x16x600) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 16 Bolt (8x40) 01550-08457 Bolt 09180-08152 Spacer (8.6x12x24.2) 09320-12048 Cushion 09160-08138 Washer (8.5x30x2.3) 08361-25088 01421-08253 Bolt, Stud (8x25) 08319-31087 14305-19F11-H01 Muffler 09160-08140 Washer (8.5x33x2.6) 01550-08457 Bolt 09180-08156 Spacer (8.6x12x25.5) 09320-12049 Cushion 08361-25088 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 17 Filter Assy, Engine Oil 15100-19F00 Pump Assy, Fuel 09116-06115 Bolt, Fuel Pump 09320-09036 Cushion, Fuel Pump 09180-06257 Spacer, Fuel Pump 16321-19F00 Gear, Engine Oil Pump Drive 09261-06002 Roller (od:6,l:6) 08331-31383 Circlip 09355-50105-600 Hose, Vacuum Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 18 02112-06163 • . Screw 17415-14300 • . Bolt, Drain 09168-08008 • . Gasket (8.2x14x1) 09103-06206 Bolt 09280-22001 O Ring (d:2.4,id:21.8) 08331-31106 Circlip 17461-19F00 Gear, Water Pump Driven 09181-10158 Shim 09261-04002 Roller Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 19 02112-06163 • . Screw 17415-14300 • . Bolt, Drain 09168-08008 • . Gasket (8.2x14x1) 09103-06206 Bolt 09280-22001 O Ring (d:2.4,id:21.8) 08331-31106 Circlip 17461-19F00 Gear, Water Pump Driven 09181-10158 Shim 09261-04002 Roller Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 20 Page: 20 of 88 SV650Y (SV650Y E2) FIG16 RADIATOR Ref No Part No Description 17710-19F00 Radiator Assy, Water 17800-19F10 Fan Assy, Radiator 01550-06103 Bolt 09148-06015 09320-10042 Cushion 09180-06290 Spacer (6.5x10x12) 09118-06097 Bolt (6x25) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

  • Page 21: Radiator Hose

    17662-19F02 Connector, Thermostat Inlet 17663-02FA0 Cap, Thermostat Connector 17670-50F00 Thermostat, Water (82žc) 01550-06163 Bolt 17856-19F00 Hose, Connector To Water Pump 09401-12409 Clamp 09407-14403 Clamp (l:140) 34850-44D20 Sensor, Water Temperature 09402-28511 Clamp Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 22 Hose, 2nd Air Valve Front 18471-20F00 Hose, 2nd Air Valve Rear 18410-20F00 Pipe, 2nd Air Front 18420-20F00 Pipe, 2nd Air Rear 09401-13409 Clip 18441-45C00 Gasket, 2nd Air Pipe 01421-06163 Bolt, Stud 08316-10063 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 23 23200-11D00 Screw Assy, Clutch Release 09134-06010 • . Screw 08310-00067 • . Nut 23226-19F00 Support, Clutch Release 09160-15045 Washer (15.5x28x1) 09263-15003 Bearing (15x28x2) 09285-06015 Oil Seal (6x34x5.5) 09443-08001 Spring 01500-06163 Bolt Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 24 Bolt 02112-06123 Screw 27510-20F00 Sprocket, Engine (nt:15) 09159-20004 Nut, Engine Sprocket 09167-25019 Washer, Engine Sprocket 27531-19F00 Spacer, Engine Sprocket 27600-32C10-110 Chain Assy (did525v9,110le) 27600-32C10-108 Chain Assy (did525v9,108le) 09280-24010 O Ring (d:2.4,id:23.7) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

  • Page 25: Gear Shifting

    • . Cover, Dust 25652-20C00 • . Rubber, Gear Shift Pedal 09140-06011 01500-06203 Bolt 08310-00067 37720-20F00 Base Assy, Gear Shift Terminal 09209-05011 Contact 09280-26007 O Ring (od:2.4,id:25.7) 09404-08206 Clamp (l:82) 09440-04010 Spring 02112-05163 Screw Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

  • Page 26: Starting Motor

    • . O Ring 31280-19F00 • . Set Bolt Assy 31156-13E00 •• .. O Ring 31170-19B10 • . Washer Set 31264-13E00 • . O Ring 09280-25002 • . O Ring (d:3.1,id:24.4) 01547-06253 Bolt 08361-35068 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 27 SV650Y (SV650Y E2) FIG22 MAGNETO Ref No Part No Description 32101-19F00 Stator Assy 32102-20F00 Rotor Assy 32371-19F00 Clamp, Magneto Lead 09103-12004 Bolt (12x40) 09160-12036 Washer (12x30x3) 07130-05123 Bolt 07130-06303 Bolt 09420-04008 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 28 33652-19F00 Protector (85x40x5) 33810-19F00 Wire, Starter Motor Lead 31861-48B10 • . Cap, Starter Motor Lead 33820-19F00 Wire, Battery (+) Lead 33624-16E00 • . Cap, Battery (+) 33860-19F00 Wire, Battery (-) Lead Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 29 03542-06163 Screw 33410-19F00 Coil Assy, Ignition 33420-19F00 Coil Assy, Ignition 01500-06203 Bolt 33510-11D00 Cap, Spark Plug 33541-23E01 Seal, Spark Plug Cap 33542-38B00 Seal, High Tension Cord 33543-19F00 Cover, Spark Plug Cap Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 30 09160-06056 Washer (6.5x18x1) 08310-00067 01550-08163 Bolt 34938-14F00 Guide, Sensor Lead 34990-21E00 Sensor, Speed 09286-44001 • . Seal, Sensor Oil 34983-21E00 • . Rotor, Speed 09407-03401 Clamp 09407-14407 Clamp (l:145) 01550-08163 Bolt Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 31 Cushion 34996-43410 Cushion 09160-05037 Washer (5.5x16x1.20) 08310-00053 34938-14F00 Guide, Sensor Lead 34990-21E00 Sensor, Speed 09286-44001 • . Seal, Sensor 34983-21E00 • . Rotor, Speed 09407-03401 Clamp 09407-14407 Clamp (l:145) 01550-06123 Bolt Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 32 35151-19F00 • . Screw, Adjusting 35154-13F00 • . Spring 35152-45600 • . Nut 35174-19F00 • . Cover, Socket 36118-19F50 • . Cord, Position 09471-12185 Bulb (12v,60/55w) 09471-12081 Bulb (12v,5w) 09139-05038 Screw Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 33 Lamp Assy, Front Position 36112-08F00 • . Lens 36113-20F00 • . Gasket 35128-37B00 • . Washer 09471-12081 • . Bulb (12v,5w) 03211-04123 • . Screw 09160-05045 Washer (5.5x18x1.0) 09320-08001 Cushion 03511-05103 Screw Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 34 Lamp Assy, Front Position 36112-08F00 • . Lens 36113-20F00 • . Gasket 35128-37B00 • . Washer 09471-12081 • . Bulb (12v,5w) 03211-04123 • . Screw 09160-05045 Washer (5.5x18x1.0) 09320-08001 Cushion 03511-05103 Screw Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 35 Lamp Assy. Rear Turnsignal Lh 35610-33E00 • . Lamp Unit 09471-12045 • . Bulb (12v,21w) 03242-04123 • . Screw 35695-17C00 Spacer, Rear Turnsignal 09160-10501 Washer (10.5x30x2.3) 08310-00103 38610-03F00 Relay Assy, Turnsignal Lamp Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 36 Lamp Assy, Rear Turnsignal Lh 35610-33E00 • . Lamp Unit 09471-12045 • . Bulb (12v,21w) 03242-04123 • . Screw 35695-17C00 Spacer, Rear Turnsignal 09160-10501 Washer (10.5x30x2.3) 08310-00103 38610-03F00 Relay Assy, Turnsignal Lamp Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 37 09471-12081 • . Bulb (12v,5w) 03211-04163 • . Screw 09160-06088 Washer (6.5x20x1.6) 09180-05054 Spacer (5.5x9.5x11.5) 08316-10053 35927-00A10 Bracket, License Plate 09160-06088 Washer (6.5x20x1.6) 02142-06123 Screw 08316-10063 35970-07F00 Reflector Assy, Rear 08316-10053 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 38 Bolt, Side Stand 09103-06248 Bolt, Side Stand 08316-10063 38500-02F60 Horn Assy 38500-19F00 Horn Assy 38590-19F00 Bracket, Horn 01550-06123 Bolt 01550-08123 Bolt 37146-33E00 Key, Blank 36855-19F00 Wire, Carb Heater 36854-19F00 Wire, Starter Control Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 39 37849-19F00 Bolt, Side Stand 09103-06248 Bolt,side Stand 08316-10063 38500-02F60 Horn Assy 38500-19F00 Horn Assy 38590-19F00 Bracket, Horn 01550-06123 Bolt 01550-08123 Bolt 37146-33E00 Key,.blank 36855-19F00 Wire, Carb Heater 36854-19F00 Wire, Starter Control Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 40 Switch Assy, Handle Rh 02112-05505 • . Screw 02112-05305 • . Screw 02112-05103 Screw 37400-23E10 Switch Assy, Handle Lh 02112-05455 • . Screw 09125-05066 • . Screw (5x25) 37560-38A00 Switch Assy, Clutch 37564-26E00 Screw Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 41 Switch Assy, Handle Rh 02112-05505 • . Screw 02112-05305 • . Screw 02112-05103 Screw 37400-26E11 Switch Assy, Handle Lh 02112-05455 • . Screw 09125-05066 • . Screw (5x25) 37560-38A00 Switch Assy, Clutch 37564-26E00 Screw Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 42 Bolt 41921-19F00 Bolt, Crankcase Adjust 41922-19F00 Nut, Crankcase Adjust 41941-19F00 Spacer, Crankcase Rear Upper 41921-33E11 Bolt, Crankcase Adjust 41922-33E00 Nut, Crankcase Adjust 47411-19F01 Holder, Electric Part 47413-19F00 Plate, Relay 01550-06123 Bolt Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 43 08319-21103 09443-14066 Spring, Inner 09443-19012 Spring, Outer 42330-19F01 Bracket, Prop Stand 07120-10303 Bolt 43111-33E00 Pedal, Brake 09160-18022 Washer (18x24x1) 43561-33E00 Hook, Return Spring 02112-05163 Screw 09443-13029 Spring 43261-17C00 Tube, Spring Guide Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 44 09208-06007 • . Pin 09440-05005 • . Spring 06111-07004 • . Ball 43816-33E21 • . Plate, Pillion Rh 43826-33E21 • . Plate, Pillion Lh 08332-11043 • . E Ring 01550-08163 Bolt Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 45 Cushion, Fuel Tank Rear 44561-19F00 Spaceer, Fuel Tank Rear 01550-08853 Bolt 09352-70103-600 Hose, No.2 (l:600->80) 09367-08004 Joint, 3 Way 09352-70103-600 Hose, No.1 (l:600->60) 09351-14152-600 Protector (l:600->40) 44339-19F00 Clamp, Drain Hose 44194-19F00 Shield, Tank Front Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 46 Cushion, Fuel Tank Rear 44561-19F00 Spaceer, Fuel Tank Rear 01550-08853 Bolt 09352-70103-600 Hose, No.2 (l:600->80) 09367-08004 Joint, 3 Way 44423-19F00 Hose, No.1 09351-14152-600 Protector (l:600->40) 44339-19F00 Clamp, Drain Hose 44194-19F00 Shield, Tank Front Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 47 Cushion, Fuel Tank Rear 44561-19F00 Spaceer, Fuel Tank Rear 01550-08853 Bolt 09352-70103-600 Hose, No.2 (l:600->80) 09367-08004 Joint, 3 Way 44423-19F00 Hose, No.1 09351-14152-600 Protector (l:600->40) 44339-19F00 Clamp, Drain Hose 44194-19F00 Shield, Tank Front Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 48 Part No Description 44300-19F00 Cock Assy, Fuel 44351-33E00 • . O Ring, Joint 09128-06057 Bolt 09168-06026 Gasket (6.4x11.5x0.8) 09355-50105-600 Hose, Fuel (l:600->40) 09351-14152-600 Protector (l:600->80) 09401-09403 Clip 34810-19F11 Gauge Assy, Fuel Level Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

  • Page 49: Frame Cover

    Suzuki Worldwide Motorcycle-ATV Page: 49 of 88 SV650Y (SV650Y E2) FIG36 FRAME COVER Ref No Part No Description 47111-19F00 Cover, Frame Rh 47211-19F00 Cover, Frame Lh 09139-05054 Screw (m5x16) 09409-06314-5PK Clip (black) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 50 • . Bolt, Headlamp Adjuster 51837-25D00 • . Spring, Headlamp Adjuster 08322-01053 • . Washer 51825-25D00 • . Nut, Headlamp Adjuster 01550-05123 Bolt 01244-08357 Bolt 09320-12065 Cushion 09180-08168 Spacer (8.6x12x20) 08316-10083 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

  • Page 51: Front Fender

    SV650Y (SV650Y E2) FIG38 FRONT FENDER Ref No Part No Description 53109-19F00-Y7E Fender, Front (blue) 53109-19F00-Y7L Fender, Front (black) 53109-19F00-Y7M Fender, Front (red) 53109-19F00-Y9F Fender, Front (yellow) 53120-33D00 Plate, Front Fender 01547-06307 Bolt Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 52 56500-09020 Mirror Assy, Rear View 58200-20F00 Cable Assy, Clutch 58300-20F20 Cable Assy, Throttle No.1 58300-20F30 Cable Assy, Throttle No.2 58410-20F00 Cable, Starter 58621-19F00 Guide, Cable 01550-06123 Bolt 09407-14407 Clamp 09408-00033 Clip Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 53 Cushion, Rear View Mirror 56619-17C00 Nut, Rear View Mirror 58200-19F00 Cable Assy, Clutch 58300-20F00 Cable Assy, Throttle No.1 58300-20F10 Cable Assy, Throttle No.2 58410-19F00 Cable, Starter 58621-19F00 Guide, Cable 01550-06123 Bolt 09407-14407 Clamp Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 54 • . Screw, Brake Lever Pivot 08319-21063 • . Nut 08322-01063 • . Washer 57441-11010 • . Adjuster, Cable 57442-11010 • . Nut, Cable Adjuster 01500-06203 • . Bolt 57661-45C00 Cover, Clutch Lever Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 55 63421-19F00 Mud Guard, Rear Fender Front 01550-06163 Bolt 09169-06071 Washer 63311-19F00 Extension, Rear Fender 02142-06103 Screw 09146-06003 09800-21008 Tool Assy 09822-00005 Clamp, Wrench 47435-02F00 Band, Tool 47161-08F00 Cushion 94980-42A00 Bag, Manual Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 56 63421-19F00 Mud Guard, Rear Fender Front 02162-06163 Bolt 09169-06071 Washer 63311-19F00 Extension, Rear Fender 02142-06103 Screw 09146-06003 09800-21008 Tool Assy 09822-00005 Clamp, Wrench 47435-02F01 Band, Tool 47161-08F00 Cushion 94980-42A00 Bag, Manual Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 57 63421-19F00 Mud Guard, Rear Fender Front 01550-06163 Bolt 09169-06071 Washer 63311-19F00 Extension, Rear Fender 02142-06103 Screw 09146-06003 09800-21008 Tool Assy 09822-00005 Clamp, Wrench 47435-02F00 Band, Tool 47161-08F00 Cushion 94980-42A00 Bag, Manual Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 58 Cowling Assy, Center (blue) 94403-19F00-Y7L Cowling Assy, Center (black) 94403-19F00-Y7M Cowling Assy, Center (red) 94403-19F00-Y9F Cowling Assy, Center (yellow) 68641-19F00-20G • . Emblem, "suzuki" (gray) 68641-19F00-1ZY • . Emblem, "suzuki" (gray) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 59 Cowling Assy, Center (black) 94403-19F00-Y7M Cowling Assy, Center (red) 94403-19F00-Y9F Cowling Assy, Center (yellow) 94403-19F00-YC2 Cowling Assy, Center (blue) 68641-19F00-1ZY • . Emblem, "suzuki" (gray) 68641-19F00-20G • . Emblem, "suzuki" (gray) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 60 Cowling Assy, Center (black) 94403-19F01-Y9H Cowling Assy, Center (yellow) 94403-19F00-YC2 Cowling Assy, Center (blue) 68641-19F00-YD8 • . Emblem, "suzuki" (silver) 68641-19F00-1ZY • . Emblem, "suzuki" (gray) 68641-19F00-20G • . Emblem, "suzuki" (gray) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 61 Cowling Assy, Center (black) 94403-19F02-Y9H Cowling Assy, Center (yellow) 94403-19F02-YC2 Cowling Assy, Center (blue) 94403-19F02-YD8 Cowling Assy, Center (silver) 68641-19F00-1ZY • . Emblem, "suzuki" (gray) 68641-19F00-20G • . Emblem, "suzuki" (gray) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 62 Bracket, Side Upper Rh 94531-19F00 Bracket, Side Upper Lh 94541-19F00 Bracket, Side Rear Rh 01500-06123 Bolt, Upper Bracket 01500-06163 Bolt, Side Rear Bracket 09320-08018 Cushion (8x26x7) 09320-09016 Cushion 09139-06087 Screw (m6x20) 09139-05054 Screw (m5x16) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 63 Label, General Warning (danish) 68922-14F00 Label, Screen 68922-14F30 Label, Screen 68922-14F20 Label, Screen 68623-17D00 Label, Fuel 86932-73060 Label, Fuel 68332-20F00 Label, Tire Information 68613-21E10 Label, Steering 68613-21E00 Label, Steering 99011-20F50-042 Manual, Owner's Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 64 Label, General Warning (swedish) 68319-30FA0 Label, General Warning (finnish) 68319-30FB0 Label, General Warning (norwegian) 68319-30FC0 Label, General Warning (danish) 68623-17D00 Label, Fuel 86932-73060 Label, Fuel 68332-20F00 Label, Tire Information 99011-20F52-042 Manual, Owner's Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 65 Label, Warning (norwegian) 68319-30FC0 Label, Warning (danish) 68319-30F20 Label, Warning (german) 68319-30F40 Label, Warning (italian) 68319-30F90 Label, Warning (swedish) 68623-17D00 Label, Fuel 86932-73060 Label, Fuel 68332-20F00 Label, Tire Information 99011-20F53-042 Manual, Owner's Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 66 Bracket, Seat Support Rear 02122-06303 Screw 45300-19F50-W05 Seat Assy,pillion (black) 09321-10011 • . Cushion 95700-14810 Lock Set, Seat 45289-11F00 Plate, Seat Lock 45280-38400 Cable, Seat Lock 45288-14F00 Guide, Seat Lock Cable Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 67 Screw, Center (6x20) 09320-10045 Cushion (10x28x19) 09180-06286 Spacer (6.5x10x9.4) 47115-05F00 Cushion, Rear (15x28x12) 03241-15123 Screw 09148-05038 03241-15123 Screw 09148-05038 03242-04103 Screw 09320-08018 Cushion (8x26x7) 46210-19F50-291 Handle, Pillion Rider (black) 01551-08253 Bolt 09160-08126 Washer Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 68 Screw, Center (6x20) 09320-10045 Cushion (10x28x19) 09180-06286 Spacer (6.5x10x9.4) 47115-05F00 Cushion, Rear (15x28x12) 03241-15123 Screw 09148-05038 03241-15123 Screw 09148-05038 03242-04103 Screw 09320-08018 Cushion (8x26x7) 46210-19F50-291 Handle, Pillion Rider (black) 01551-08253 Bolt 09160-08126 Washer Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 69 Screw, Center (6x20) 09320-10045 Cushion (10x28x19) 09180-06286 Spacer (6.5x10x9.4) 47115-05F00 Cushion, Rear (15x28x12) 03241-15123 Screw 09148-05038 03241-15123 Screw 09148-05038 03242-04103 Screw 09320-08018 Cushion (8x26x7) 46210-19F50-291 Handle, Pillion Rider (black) 01551-08253 Bolt 09160-08126 Washer Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 70 Screw, Center (6x20) 09320-10045 Cushion (10x28x19) 09180-06286 Spacer (6.5x10x9.4) 47115-05F00 Cushion, Rear (15x28x12) 03241-15123 Screw 09148-05038 03241-15123 Screw 09148-05038 03242-04103 Screw 09320-08018 Cushion (8x26x7) 46210-19F50-291 Handle, Pillion Rider (black) 01551-08253 Bolt 09160-08126 Washer Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 71 • . Ring, Piston 51171-19F00 • . Spring, Front 51356-10D03 • . Washer 51176-20F00 • . Spacer, Spring 51351-33D00 • . Cap 09280-32001 • . O Ring 01550-08457 • . Bolt, Rh Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 72 51121-33D10 • . Piston 51177-06C00 • . Spring 51196-33D10 • . Ring, Piston 51356-10D03 • . Washer 51351-10D00 • . Cap 09280-32001 • . O Ring 01550-08457 • . Bolt, Rh Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 73 • . Ring, Piston 51171-20FA0 • . Spring, Front 51356-10D03 • . Washer 51351-10D80 • . Cap 09280-32001 • . O Ring 01550-08457 • . Bolt, Rh 51192-06C00 • . Washer, Upper Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 74 51530-19F00 Bracket, Headlamp Housing Rh 51540-19F00 Bracket, Headlamp Housing Lh 51553-38C00 Damper, Headlamp Housing Brkt 51851-19F00 Stay, Headlamp Housing Rh 51861-19F00 Stay, Headlamp Housing Lh 09139-06027 Screw (6x12) 51356-10D03 Washer 51353-28A10 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 75 • . Seal, Steering Lower 09267-30010 • . Bearing (30x55x17) 01550-08407 Bolt 51311-19F00 Head, Steering Stem 51328-03FA0 Bolt 09267-25009 Bearing (25x47x15) 09285-34009 Oil Seal (34x69x11.9) 51631-28000 Nut, Steering Stem 51356-10D03 Washer 51353-28A10 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 76 51530-19F10 Bracket, Headlamp Housing Rh 51540-19F10 Bracket, Headlamp Housing Lh 51553-38C00 Damper, Headlamp Housing Brkt 51851-19F00 Stay, Headlamp Housing Rh 51861-19F00 Stay, Headlamp Housing Lh 09139-06027 Screw (6x12) 51356-10D03 Washer 51353-28A10 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 77 • . Seal, Steering Lower 09267-30010 • . Bearing (30x55x17) 01550-08407 Bolt 51311-19F00 Head, Steering Stem 51328-03FA0 Bolt 09267-25009 Bearing (25x47x15) 09285-34009 Oil Seal (34x69x11.9) 51631-28000 Nut, Steering Stem 51356-10D03 Washer 51353-28A10 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

  • Page 78: Front Wheel

    54741-03FA0 Spacer, Front Axle Rh 59210-08F00 Disc, Front Brake 09106-08125 Bolt (8x33) 55110-20F00 Tire, Front,120/60 Zr17(55w) (metzeler) 43130-24A00 Valve Assy, Wheel Rim (tr412) 55411-00A00 Balancer, Wheel (10g) 55412-00A01 Balancer, Wheel (20g) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

  • Page 79: Front Caliper

    • . Boot 59313-36500 • . Insulator 59116-33D00 • . Guide 59121-18410 • . Bleeder 55156-66310 • . Cap 59141-44B01 • . Pin 69142-45000 • . Clip 59171-33D00 • . Shim 01550-10253 Bolt Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

  • Page 80: Front Brake Hose

    59480-20F00 Hose, Front Brake No.1 59240-20F00 Hose, Front Brake No.2 Rh 59440-20F00 Hose, Front Brake No.2 Lh 59268-45D00 Clamp, Brake Hose No.2 Rh 59269-20F00 Clamp, Brake Hose No.2 Lh 01550-06123 Bolt Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 81 • . Plate, Diaphragm 59669-41C00 • . Cap 69689-49300 • . Screw 59671-44300 • . Holder 59675-19C00 • . Bolt, Holder (6x25) 59675-19C10 • . Bolt, Holder (6x38) 59664-48B00 • . Protector Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 82 • . Plate, Diaphragm 59669-07D00 • . Cap 59743-17C00 Plate, Reservoir Tank Cap 02142-04103 Screw 01550-06123 Bolt 59750-33E01 Bracket, Reservoir Tank Front 01550-06123 Bolt 59731-32C00 Hose, Front Reservoir Tank 59735-17C00 Clamp, Reservoir Tank Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

  • Page 83: Rear Swinging Arm

    64310-19F00 Torque Link, Rear 09111-10051 Bolt, Front (10x39) 09100-10187 Bolt, Rear (10x34) 08319-31107 61410-33D00 Adjuster, Chain 61421-33D01 Plate, Adjuster Guide Rh 61422-33D01 Plate, Adjuster Guide Lh 09106-08119 Bolt (8x50) 09164-08015 Washer Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 84 Spacer, Rear (10x17x30) 62641-20F00 Rod, Rear Cushion 09103-12034 Bolt, Rod (12x96) 62626-19F00 Spacer, Rod (12x20x68) 08319-31128 62100-20F00-163 Absorber Assy, Rear Shock (yellow) 09103-10033 Bolt, Upper (10x70) 09103-10126 Bolt, Lower (10x48) 08319-31107 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

  • Page 85: Rear Wheel

    Sprocket, Rear (nt:44-525) 09119-10043 Bolt (10x47) 08319-31107 64712-33D00 Washer, Chain Adjuster 65110-20F00 Tire, Rear,160/60 Zr17(69w) (metzeler) 43130-24A00 Valve Assy, Wheel Rim (tr412) 55411-00A00 Balancer, Wheel (10g) 55412-00A01 Balancer, Wheel (20g) 09160-10506 Washer Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

  • Page 86: Rear Caliper

    • . Pin 69142-45000 • . Clip 59151-16701 • . Cover 59121-18410 • . Bleeder 55156-66310 • . Cap 59371-20C00 • . Shim, Inner 59381-20C00 • . Shim, Outer 01550-08303 Bolt Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

  • Page 87: Rear Master Cylinder

    Hose, Reservoir Tank 09401-13417 Clip 69480-19F00 Hose, Rear Brake 09360-10041 Union Bolt (10x1.00x22) 09161-10009 Washer (10x15x1.5) 09200-06037 08322-01063 Washer 04111-20158 Cotter Pin 09403-16307 Clamp 69268-19F00 Clamp, Rear Brake Hose 01547-06163 Bolt 09407-18402 Clamp Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
  • Page 88 Paint (bright Silver Metallic) 99000-10209-YC2 Paint (candy Grand Blue) 99000-10209-YEX Paint (candy Grand Blue) 99000-10209-YFX Paint (saturn Black Metallic) 99000-10209-19A Paint (candy Antares Red) 99000-10209-Y9H Paint (pearl Lively Yellow) 99000-10209-YD8 Paint (sonic Silver Metallic) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

This manual is also suitable for:

Sv650y e2Sv650y

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