Cushion Lever Inspection - Suzuki SFV650 Service Manual

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Installation
Install the cushion lever in the reverse order of removal.
Pay attention to the following point:
• Temporarily the cushion rod mounting nut.
NOTE
The stamped marks "A" on the cushion rod
should be face out side.
"A"
• Tighten the cushion lever mounting bolt (1), shock
absorber lower mounting bolt (2), cushion rod
mounting bolts (3) to the specified torque.
Tightening torque
Cushion lever mounting nut (a): 78 N·m (7.8 kgf-
m, 56.5 lbf-ft)
Rear shock absorber lower mounting bolt (b): 50
N·m (5.0 kgf-m, 36.0 lbf-ft)
Cushion rod mounting bolt (c): 78 N·m (7.8 kgf-
m, 56.5 lbf-ft)
1
(a)
• Apply thread lock to the front footrest bracket
mounting bolts (4) and tighten it to the specified
torque.
Tightening torque
Front footrest bracket mounting bolts (d): 23 N·m
(2.3 kgf-m, 16.5 lbf-ft)
I944H1230015-01
2
(b)
3
(c)
3
(c)
I944H1230016-01
• Tighten the gearshift link arm mounting bolt.
4
(d)
5

Cushion Lever Inspection

Refer to "Cushion Lever / Cushion Rod Removal and
Installation (Page 2C-5)".
Spacer
1) Remove the spacers from the cushion lever.
2) Inspect the spacers for any flaws or other damage. If
any defects are found, replace the spacers with new
ones.
Cushion Lever Bearing
1) Insert the spacers into bearings.
2) Check the play by moving the spacers up and down.
If excessive play is noted, replace the bearing with a
new one. Refer to "Cushion Lever Bearing Removal
and Installation (Page 2C-7)".
Rear Suspension:
2C-6
I944H1230017-01
B944H12306009
I944H1230045-01
I944H1230018-01

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Sfv 650

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