Oil Pump-Forward Clutch-Turbine Shaft-Direct Clutch Removal - Jeep 1979 CJ-5 Technical & Service Manual

(6) Insert screwdriver between case and rear gear
unit and pry gear unit and output shaft forward.
(7) Set dial indicator to zero.
(8) Pull turbine shaft forward and measure end
play. Front unit end play should be 0.003 to 0.024 inch
(0.07 to 0.60 mm). Record reading for assembly
reference.
N O T E : The selective thrust washer that determines
front unit end play is located between the pump cover
and forward clutch housing. If increased or decreased
washer thickness is required to adjust end play to within
specifications, select the necessary thrust washer from
one of the following:
Front Unit Thrust Washer Chart
THICKNESS C O L O R / N O .
0.060 to 0.064 (1.52-1.62 mm)
0.071 to 0.075 (1.80-1.90 mm)
0.082 to 0.086 (2.08-2.18 mm)
0.093 to 0.097 (2.36-2.46 mm)
0.104 to 0.108 (2.64-2.74 mm)
0.115 to 0.119 (2.92-3.02 mm)
0.126 to 0.130 (3.20-3.30 mm)
Yellow - 0
Blue - 1
Red - 2
Brown — 3
Green — 4
Black - 5
Purple — 6
8 0 6 8 2
N O T E : An oil-soaked washer will tend to discolor, so it
may be necessary to measure the existing washer in
order to determine the actual thickness.
Oil Pump-Forward Clutch-Turbine Shaft-Direct Clutch
Removal
(1) Remove front seal from oil pump (fig. 2C-27).
(2) Remove pump attaching bolts and washers.
(3) Install two 3/8-16 slide hammer bolts in
threaded holes in pump body at 5 and 10 o'clock
positions.
(4) Bump outward evenly with slide hammers and
remove pump (fig. 2C-28).
(5) Remove and discard pump-to-case seal ring and
gasket.
(6) Remove forward clutch and turbine shaft (fig.
2C-29).
(7) Remove forward clutch hub to direct clutch
housing thrust washer if it did not come out with for-
ward clutch housing.
(8) Remove direct clutch (fig. 2C-30).
_ AUTOMATIC TRANSMISSON 20-35
Fig. 2C-27 Oil Pump Seal Removal
9 0 0 0 2
Fig. 2C-28 Oil Pump Removal