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MANUAL TRANSMISSION
2149
Assembly
(1) Install shift lever and retainer spring.
N O T E : The small end of the spring cone should be
against the lever ball. Be sure the spring is snapped in
behind the cover shoulders.
(2) Slide second-third shift rail into housing to pop-
pet boss.
(3) Insert poppet spring and ball.
(4) Compress ball and spring and slide rail just
through boss.
(5) Rotate rail to position shift lever slot toward
center of housing.
(6) Install second-third fork with flanged side of
fork toward front of housing.
(7) Install roll pin.
(8) Hold first-reverse shift fork in position, with
flange side of fork toward rear of housing.
(9) Slide first-reverse
shift
rail into
housing,
through fork, to poppet boss.
(10) Insert and compress poppet spring and ball.
(11) Push shift rail as far forward as possible.
(12) Install interlock plunger. Be sure second-third
shift rail is in Neutral position and that interlock end of
rod faces away from housing.
(13) Move rail backward until end of rail contacts
interlock plunger.
(14) Rotate rail to align notch with interlock plunger,
then move rail as far backward as possible.
(15) Rotate rail to align roll pin holes in rail and fork.
(16) Install roll pin.
(17) Install shift rail plugs, backup lamp switch, and
TCS switch.
SPECIFICATIONS
Transmission Specifications
Model.
T15A
Type
Synchromesh
Speeds
3 Forward, 1 Reverse
Gear Ratios:
First
2.997:1
Second
1.832:1
Third .
1.000:1
Reverse
2.997:1
End Play Tolerances
A l l end play controlled by
selective thickness snap rings.
Use thickest snap rings available.
Lubricant Capacity
2-3/4 Pints (1.30 liters)
Lubricant Type
. SAE 90 Gear Lubricant
8 0 1 2 0
Torque Specifications
Service Set'-To Torques should be used when assembling components. Service In-Use Recheck Torques should be used for checking a pre-torqued item.
USA (ft. lbs.)
Metric (N-m)
Service
Service
Service
In-Use
Service
In-Use
Set-To
Recheck
Set-To
Recheck
Torque
Torque
•.• Torque
Torque
Backup Lamp Switch
18
15-20
24
20-27
Drain Plug
15
10-20
20
14-27
Fill Plug
. .
15
10-20
20
14-27
Front Bearing Cap Bolt
15
12-18
20
16-24
Shift Control Housing-to-Case B o l t .
12
10-15
16
14-20
Transfer Case Drive Gear Locknut
.
150
145-155
203
197-210
Transfer Case-to-Transmission Case B o l t .
30
25-35
41
34-47
TCS Switch
. . . . .
18
15-20
24
.
20-27
All torque values given in newton-meters and foot-pounds with dry fits unless otherwise specified.
Refer to the Standard Torque Specifications and Capscrew Marking chart in Chapter A for torque values not listed above.
8 0 1 2 1
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Troubleshooting
