Transfer Case Specifications (Quadra-Trac) - Jeep 1979 CJ-5 Technical & Service Manual

2D-38 TRANSFER CASE
Fig. 2D-61 Drive Hob and Sleeve Installation
(11) If not equipped with reduction unit, install drive
sleeve and hub on drive sprocket. Be sure snap ring seats
completely.
(12) If equipped with reduction unit, be sure oil
baffle is in position, and install pinion cage and snap
ring.
(13) Apply 1/16-inch (1.58 mm) thick bead of sili-
cone-type sealer to mating surfaces of transfer case
front and rear covers.
(14) Install front output shaft and thrust washer in
cover.
(15) Align and install front cover assembly on rear
cover assembly.
(16) Install front cover-to-rear cover attaching bolts.
Tighten bolts alternately and evenly to 20 foot-pounds
(27 N*m) torque.
CAUTION: Do not exceed the maximum specified
torque for the attaching bolts.
(17) Rotate drive sleeve to be sure drive sprocket
thrust washer was not displaced during assembly. The
sleeve must turn freely without binding.
(18) Install power takeoff cover seal ring and cover.
(19) Install speedometer gear on rear output shaft
(fig. 2D-48).
(20) Install rear output shaft seal using tool J-25160
(fig. 2D-49).
(21) Install rear yoke, washer, and retaining nut.
Tighten nut to 120 foot-pounds (163 N«m) torque. Use
tool J-8614-01 to hold yoke while nut is tightened.
(22) Install front output shaft seal using tool J-25160.
(23) Install front yoke, washer, and retaining nut.
Tighten nut to 120 foot-pounds (163 N*m) torque. Use
tool J-8614-01 to hold yoke while nut is tightened.
SPECIFICATIONS
Torque Specifications
Service Set-To Torques should be used when assembling components. Service In-Use Recheck Torques should be used for checking a pre-torqued item.
USA (ft. lbs.)
Service
Service In-Use
Set-To Recheck
T o r q u e Torque
Metric (N-m)
Service
Service In-Use
Set-To Recheck
Torque Torque
Transfer Case
Breather . .
Chain Measuring Access Hole Plug
Differential End Cap Bolts •
Drain Plug
Fill Plug
Lock-Up Cover t o Transfer Case
Emergency Drive Indicator Switch
Output Shaft Nut
Power Takeoff Cover t o Transfer Case Bolt:
3/8-16 Bolts
5/16-18 Bolts
Speedometer Adapter .
Front Cover-to-Rear Cover Bolts. . .
Transfer Case to Transmission Extension Bolt.
Reduction U n i t
Fill Plug
Reduction Power Takeoff Cover t o Case. . . .
Reduction Unit to Transfer Case Bolt:
3/8-16 B o l t / N u t
5/16-18 B o l t / N u t
Shift Lever t o Shaft Nut
8
12
27
20
20
10
12
120
20
15
25
20
40
20
20
20
10
20
6-10
6-14
24-30
15-25
15-25
8-10
10-15
90-150
15-25
10-20
20-30
15-25
30-50
15-25
15-25
15-25
8-10
15-25
11
16
37
27
27
14
16
163
27
20
34
27
54
27
27
27
14
27
8-14
8-19
33-41
20-34
20-34
11-14
14-20
122-203
20-34
14-27
27-41
20-34
41-68
20-34
20-34
20-34
11-14
20-34
All torque values given in foot-pounds and newton-meters with dry fits unless otherwise specified.
Refer to the Standard Torque Specifications and Capscrew Marking chart in Chapter A for torque values not listed above.
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