Stationary Vent Window; Window Regulator; Latch Replacement - Jeep 1979 CJ-5 Technical & Service Manual

DOORS 3J-3
Stationary ¥ent WIndew
Removal
(1) Remove door trim panel and water shield.
(2) Lower glass to down-stop.
(3) Remove division channel upper attaching screw
and lower adjusting screw.
(4) Disengage front three inches of weatherstrip
from upper door frame. Lower division channel and tilt
toward rear of door.
(5) Remove stationary vent glass from weatherseal.
Installation
(1) Install stationary vent glass into weatherseal.
NOTE: It is necessary to seat front edge of weath-
erstrip into door frame. Then, seat vent glass into
weatherstrip.
(2) Install division channel into door and position
channel on glass.
(3) Install upper attaching screw and lower adjust-
ing screw.
(4) Engage weatherstrip in upper door frame.
(5) Water test and check for leaks.
(6) If water leakage is evident, apply 3M Wind-
shield Sealer, or equivalent, or realign weatherseal.
(7) Check operation and adjustment of door glass.
(8) Install water shield and door trim panel.
Window Regulator
Removal
(1) Remove trim panel and water shield.
(2) Lower glass to expose guide channel fasteners.
Remove fasteners and guide channel. Raise window to
full up position and apply masking tape to glass and
over top of window frame.
(3) Remove regulator attaching screws. Remove
regulator through access hole in inner door panel.
Installation
(1) Position regulator in door and install attaching
screws.
(2) Remove masking tape from glass and lower
glass.
(3) Slide guide channel onto regulator arm and posi-
tion channel on glass. Install attaching screws.
(4) Check operation.
(5) Install water shield and door trim panel.
LOCISISTEI
Outside Handle Replacement
NOTE: The replacement outside handle is furnished
without the lock cylinder. The lock cylinder is furnished
uncoded without the keys.
(1) Remove screws attaching outside door handle to
door using Torx Bit Tool J-25359-02 and remove handle.
(2) Code existing door lock key to replacement
cylinder.
(a) Insert key in replacement cylinder.
(b) File tumblers until flush with cylinder body.
(c) Remove and install key, check that tumblers
are flush with body.
(d) Install cylinder in replacement outside door
handle.
(3) Install outside door handle on door and install
attaching screws using Torx Bit Tool J-25359-02.
Latch Replacement
(1) Remove screws attaching door latch to door us-
ing Torx Bit Tool J-25359-02 and remove latch.
(2) Lubricate door latch with 3M 4-Way Spray lub-
ricant, or equivalent.
(3) Position door latch on door and install attaching
screws using Torx Bit Tool J-25359-02.
HINBE SYSTEM
Adjustments
The doors are adjusted at the hinge mounting points
on the body or door.
Enlarged holes are provided in the body, lower hinge
only, for fore, aft and tilt adjustments. Enlarged holes
are also provided in the door, upper and lower hinges,
for up, down, fore, aft and tilt adjustments.
Prior to any door adjustment or alignment, the door
latch must be removed to allow the door to close freely
in proper alignment.
The door latch striker should be adjusted in or out to
allow the door latch to be fully engaged. The door should
be flush with the adjacent body panels.
Replacement
(1) Mark outline of existing hinge on body and door
with wax pencil.
(2) Remove hinge-to-body screws and hinge-to-door
screws using Torx Bit Tool J-25359-02 and remove hinge.
NOTE: Upper hinge is part of windshield hinge assem-
bly. When replacing, adequately support windshield
frame prior to removal and check alignment after
installation.