Lock System; Outside Handle Replacement - Jeep 1979 CJ-5 Technical & Service Manual

3H-2
LSFTGATES—TAILGATES
L I F T G A T E
HINGE
RUBBER
SEALER
SUPPORT
LATCH
C Y L I N D E R
GLASS
70509
(6) Before installing weatherstrip on flange, apply a
3/16-inch bead of 3M Auto Bedding and .Glazing Com-
pound, or equivalent, in weatherstrip flange cavity us-
ing a pressure-type applicator.
(7) Install weatherstip on liftgate opening flange.
(8) Apply a liberal amount of liquid soap solution to
glass cavity of weatherstrip.
(9) Position glass into upper glass cavity and into
each side. Position wooden wand under glass and lift up
and into lower cavity. Check for equal side clearance.
(10) Use wooden wand to lock weatherstrip.
N O T E : Soap solution should be removed from the
weatherstrip and glass before installing sealer.
(11) Using a pressure-type applicator, apply 3M
Windshield Sealer, or equivalent, between weatherstrip
and glass on outside of glass around entire perimeter.
Fig. 3H-1 Liftgate Components
LOCK SYSTEM
Qytstde Handle Riplicmifnt
(1) Remove screws attaching remote control to lift-
gate using Torx Bit Tool J-25359-02.
(2) Remove nuts attaching outside handle to lift-
gate and remove handle.
N O T E : The replacement outside handle is furnished
without the lock cylinder. The lock cylinder is furnished
uncoded without keys.
(3) Code existing door lock key to replacement
cylinder.
(a) Insert key in replacement cylinder.
(b) File tumblers until flush with cylinder body.
(c) Remove and install key, and check that tum-
blers are flush with body.