Extension Housing; Transfer Case; Automatic Transmission Specifications - Jeep 1979 CJ-5 Technical & Service Manual

AUTOMATIC TIANSMISSON 2C-7I
Fig. 2C-163 Modulator Adaptor Retainer Installation
Extension Housing
(1) Position replacement gasket on extension
housing.
(2) Position extension housing and and gasket on
transmission and install housing attaching bolts.
(3) Tighten housing attaching bolts to 20 foot-
pounds (27 N®m) torque.
(4) Install snap ring on bearing.
(5) Slide bearing onto output shaft and start bear-
ing into extension housing.
(6) Seat bearing in housing using plastic tip
hammer.
J 4 2 5 6 1
Transfer C a s e
(1) Install replacement extension housing-to-trans-
fer case gasket.
(2) Inspect transfer case output shaft seals. Replace
seals if damaged.
(3) Install transfer case on transmission. Tighten
transfer case attaching bolts to 42 foot-pounds (57 N*m)
torque.
SPECIFICATIONS
Transmission Specifications
Model. 400
Ratios:
Low. . . 2.4815 to 1
Intermediate 1.4815 to 1
High 1 to 1
Reverse 2-.0769 to 1
Converter Stall Ratio 2.4 to 1
Oil Capacity 22 pt. (10.4 liters)
Modulator . Vacuum Control
Converter Elements 3
Cooling Water
Carrier Pinion End Play 0.009 to 0.024 inch (0.22-0.60 mm)
Pump Face to Rotor End Play. . 0 . 0 0 0 8 to 0.0035 inch (0.02-0.07 mm)
Front Unit End Play 0.003 to 0.024 inch (0.07-0.60 mm)
Bushing Clearance (Max.) .0.008 inch (0.20 mm)
7 0 5 2 0 A
Torque Specifications
Service Set-To Torques should be used when assembling components.
Metric (N-m) USA (ft. lbs.)
Service Service
Set-To Set-To
Torque Torque
Case Center Support Bolt . . . . . . . . . 34 25
Control Valve Body Bolts 14 10
Converter Dust Shield Screws 11 8
Converter to Drive Plate Bolts 41 30
Detent Solenoid Bolts 14 10
Extension Housing Bolts 27 20
Governor Cover Bolts 27 20
Linkage Swivel Clamp N u t . . . . . . . . . 5 4
Manual Lever to Manual Shaft Nut . . . . 11 8
Manual Shaft to Inside Detent Lever . . . 27 20
Modulator Retaining Bolt . . . . . . . . . 27 20
Oil Pan Attaching Bolts . . . 18 13
Parking Pawl Bracket Bolts 27 20
Pump Cover Bolts. . 27 20
Pump to Case Attaching Bolts 27 20
Rear Servo Cover Bolts. 27 20
Transmission to Engine
Mounting Bolts 47 35
Transfer Case-to-Transmission Bolts . . . 57 42
Shift Lever-to-Manual Shaft Nut
(metric nut) 27 20
All torque values given in newton-meters and foot-pounds with dry fits
unless otherwise specified.
Refer to the Standard Torque Specifications and Capscrew Markings
Chart in Section A of this manual for any torque specifications not
listed above.
Fig. 2C-164 Governor Installation
7 0 5 2 0 B