Clutch - Suzuki DL650K5 Service Manual

CLUTCH

CLUTCH DRIVE PLATES
NOTE:
Wipe off engine oil from the clutch drive plates with a clean rag.
• Measure the thickness of drive plates with a vernier calipers.
• If each drive plate is not within the standard range, replace it
with a new one.
& Drive plate thickness
Standard: 2.92 – 3.08 mm (0.115 – 0.121 in)
" 09900-20102: Vernier calipers
• Measure the claw width of drive plates with a vernier calipers.
• Replace the drive plates found to have worn down to the limit.
& Drive plate claw width
Service Limit: 11.5 mm (0.453 in)
" 09900-20102: Vernier calipers
CLUTCH DRIVEN PLATES
NOTE:
Wipe off engine oil from the clutch driven plates with a clean rag.
• Measure each driven plate for distortion with a thickness
gauge and surface plate.
• Replace driven plates which exceed the limit.
& Driven plate distortion
Service Limit: 0.10 mm (0.004 in)
" 09900-20803: Thickness gauge
CLUTCH SPRING
• Measure the free length of each coil spring with a vernier cali-
pers, and compare the length with the specified limit.
• Replace all the springs if any spring is not within the limit.
& Clutch spring free length
Service Limit: 50.5 mm (1.99 in)
" 09900-20102: Vernier calipers
ENGINE 3-69