Brake Disc Inspection; Caliper Reassembly And Remounting; Service Limit - Suzuki DL650K5 Service Manual

7-74 CHASSIS

BRAKE DISC INSPECTION

Inspect the rear brake disc in the same manner as the front
brake disc. ("7-65)

% Service Limit

Rear disc thickness: 5 mm (0.20 in)
Rear disc runout: 0.30 mm (0.012 in)
* Brake disc removal ("7-37)
* Brake disc installation ("7-42)

CALIPER REASSEMBLY AND REMOUNTING

Reassemble and remount the caliper in the reverse order of
removal and disassembly. Pay attention to the following points:
#
* Wash the caliper components with fresh brake fluid
before reassembly. Never use cleaning solvent or
gasoline to wash them.
* Apply brake fluid to the caliper bore and piston to be
inserted into the bore.
, Specification and Classification: DOT 4
PISTON SEAL
• Install the piston seals as shown in the illustration.
• Install the piston to the caliper.
BRAKE CALIPER SLIDING PIN
• Install the boot 1.
• Apply SUZUKI SILICONE GREASE to the inside of the boot.
- 99000-25100: SUZUKI SILICONE GREASE
• Install the spacer 2.
1 Dust seal
2 Piston seal
3 Caliper