Master Cylinder Inspection; Master Cylinder Reassembly And Remounting - Suzuki DL650K5 Service Manual

MASTER CYLINDER INSPECTION

CYLINDER, PISTON AND CUP SET
Inspect the cylinder bore wall for any scratches or other dam-
age.
Inspect the cup set and each rubber part for damage.
MASTER CYLINDER REASSEMBLY AND
REMOUNTING
Reassemble and remount the master cylinder in the reverse
order of removal and disassembly. Pay attention to the following
points:
#
* Wash the master cylinder components with fresh
brake fluid before reassembly. Never use cleaning
solvent or gasoline to wash them.
* Do not wipe the components with a rag.
* Apply brake fluid to the cylinder bore and all the
component to be inserted into the bore.
, Specification and Classification: DOT 4
• Apply brake fluid to the piston/cup set.
• Install the following parts.
1 Spring
2 Piston/primary cup
3 Push rod
4 Snap ring
5 Dust boot
• Apply the SUZUKI MOLY PASTE to the push rod.
. 99000-25140: SUZUKI MOLY PASTE
• Install the O-ring 6, connector 7 and snap ring 8 to the
master cylinder.
#
Replace the removed O-ring with a new one.
CHASSIS 7-77