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1HD-FT
Repair manual
Toyota 1HD-FT Repair Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Identification Information
SI Unit
Engine Serial Number
General Repair Instructions
Abbreviations
Standard Bolt Torque Specifications
How to Determine Bolt Strength
Specified Torque for Standard Bolts
Engine
Engine Mechanical
Preparation
Recommended Tools
Equipment
Troubleshooting
Diesel Engine Diagnosis
Diesel Electrical System Diagnosis (Engine Does Not Start Cold)
Pre-Heating System
Inspect Power Supply Section
Inspect Control Section
Air Filter Inspection and Cleaning
Fuel Cut Solenoid Valve
Compression Check
Valve Clearance Inspection and Adjustment
Injection Timing Inspection and Adjustment
Install SST and Dial Indicator
Release ACSD Advance
Idle Speed and Maximum Speed Inspection and Adjustment
PS Idle-Up Speed Inspection and Adjustment
A/C Idle-Up Speed Inspection and Adjustment
Timing Belt Components for Removal and Installation
Timing Belt Removal
Timing Belt Components Inspection
Timing Belt Installation
Timing Gear Components for Removal and Installation
Timing Gears Removal
Timing Gears Inspection
Crankshaft Front Oil Seal Replacement
Injection Pump Drive Gear Oil Seal Replacement
Timing Gears Installation
Cylinder Head Components for Removal and Installation
Cylinder Head Removal
Cylinder Head Disassembly
Cylinder Head Components Inspection and Repair
Camshaft Oil Seal Replacement
Cylinder Head Assembly
Cylinder Head Installation
Cylinder Block Components for Preparation and after Assembly
Preparation for Disassembly
Components for Disassembly and Assembly
Cylinder Block Disassembly
Cylinder Block Inspection
Piston and Connecting Rod Disassembly
Piston and Connecting Rod Inspection
Cylinder Boring
Crankshaft Inspection and Repair
Crankshaft Oil Seal Replacement
Cylinder Block Assembly
Post Assembly
Service Specifications
Service Data
Turbocharger System
Insufficient Acceleration, Lack of Power or Excessive Fuel Consumption
Abnormal Noise
Excessive Oil Consumption or White Exhaust
Turbocharger
On-Vehicle Inspection
Components for Removal and Installation
Turbocharger Removal
Turbocharger Inspection
Turbocharger Installation
Torque Specifications
Fuel System Preparation
Fuel Filter
Fuel Heater System Components Inspection
Injection Nozzle Components for Removal and Installation
Injection Nozzles Removal
Injection Nozzles Test
Injection Nozzle Disassembly
Injection Nozzles Cleaning and Inspection
Injection Nozzles Assembly and Adjustment
Injection Nozzles Installation
Injection Pump Components for Removal and Installation
Injection Pump Removal
Injection Pump Components for Disassembly and Assembly
Injection Pump Disassembly
Injection Pump Components Inspection
Injection Pump Assembly
Injection Pump Adjustment
Install Throttle Position Sensor/Bracket
Install Fuel Pipes
Injection Pump Installation
Starting Injection Control System
SICS Components Inspection
Cooling System Preparation
Coolant Check
Coolant Replacement
Water Pump Components for Removal and Installation
Water Pump Removal
Water Pump Inspection
Water Pump Installation
Thermostat Components for Removal and Installation
Thermostat Inspection
Thermostat Installation
Radiator Cleaning
Radiator Inspection
Radiator Components for Disassembly and Assembly
Radiator Disassembly
Radiator Assembly
Lubrication System Preparation
Oil Pressure Check
Oil and Filter Replacement
Oil Pump Components for Removal and Installation
Oil Pump Removal
Oil Pump Disassembly
Oil Pump Inspection
Oil Pump Assembly
Oil Pump Installation
Oil Cooler Components for Removal and Installation
Oil Cooler Removal
Oil Cooler and Relief Valve Inspection
Oil Cooler Installation
Oil Nozzle Components for Removal and Installation
Oil Nozzles Removal
Oil Nozzles Inspection
Oil Nozzles Installation
Starting System
Starting System Preparation
Pre-Heating System On-Vehicle Inspection
Pre-Heating Timer or Emissions ECU Inspection
Intake Heater Relay Inspection
Intake Heater Inspection
Water Temperature Sensor
Starter Component for Disassembly and Assembly
Starter Disassembly
Starter Inspection and Repair
Armature Coil
Commutator
Field Frame
Brushes
Brush Springs
Brush Holder
Clutch and Gears
Starter Assembly
Magnetic Switch
Starter Performance Test
Starter Relay Inspection
Voltage Converter Timer (W/ 24 V Starter) Inspection
24 V Hold Warning Relay Inspection
Charging System
Charging System Precaution
Charging System Preparation
Charging System On-Vehicle Inspection
Alternator Components for Disassembly and Assembly
Alternator Disassembly
Alternator Inspection and Repair
Alternator Assembly
Charging System Service Specifications
Charging System Service Data
Charging System Torque Specifications
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Quick Links
1
Engine
2
Valve Clearance Inspection and Adjustment
3
Injection Timing Inspection/Adjustment
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@TOYOTA
1HD-FT
ENGINE
REPAIR MANUAL
Jan.,
1995
.
. .
Pub. No. RM437E
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