Radiator Assembly - Toyota 1HD-FT Repair Manual

EG-'88
ENGINE - COOLING SYSTEM
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(b) Pull the tank plates outward.
5. REMOVE TANK
(a) Pull the tank upward.
(b) Remove the 0 - ring.
6. REMOVE OiL COOLER FROM LOWER TANK
(a) Remove the 2 pipes.
(b) Remove the 2 nuts. 2 spring washers. 2 plate washers
and oil cooler.
(e) Remove the 2 a-rings from the oil cooler.
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RADIATOR ASSEMBLY
,. INSTALL OIL COOLER TO LOWER TANK
(a) Install 2 new 0 - rings to the oil cooler.
(b) Install the oil cooler to the lower tank.
(e) Install the 2 plate washers. 2 spring washers and 2
nuts.
Torque: 10 N·m (lOa kgt-em. 7 ft·lbf)
(d) Install the 2 pipes.
Torque: 15 N·m (150 kgf·em. " ft·lbf)
HINT: Face the pipes in the direction shown in the
illustration.
2. CHECK CORE PLATE FOR DAMAGE
HINT:
• If the sides of the core plate groove are de·
formed. reassembly of the tank will be impossi-
ble_ Therefore. first correct any deformation with
pliers.
• Water leakage will result if the bottom of the core
plate groove is damaged or dented. Therefore.
repair or replace if necessary,
3. INSTALL TANK
Install a new 0 - ring and the tank.
HINT:
• Clean the tank and core plate.
• Take out any twists.
4. INSTALL TANK PLATE
Insert new tank plates from both ends in the direction
of the arrows. Firmly set the tank plates in the core
plate.