Toyota 1KS GHP Manuals

Manuals and User Guides for Toyota 1KS GHP. We have 1 Toyota 1KS GHP manual available for free PDF download: Repair Manual

Toyota 1KS GHP Repair Manual

Toyota 1KS GHP Repair Manual (75 pages)

Brand: Toyota | Category: Engine | Size: 3 MB

Table of Contents

Table of Contents
2
General
5
Specifications
5
How to Read this Manual
7
Operating Tips
7
Points for Which Special Care Must be Taken
7
General Instructions
8
Electrical Parts Inspection
10
Handling the Fipg (Liquid Gasket)
12
Troubleshooting
13
Electric Trouble
13
Inspection Water Temperature Sensor
14
Inspection Oil Pressure Switch
14
Inspection Oxygen Sensor
14
Inspection
14
Inspection Adapter
15
Mechanical Trouble
16
Engine Does Not Crank Normally
16
Engine Does Not Start Easily, or Does Not Start at All
17
Engine Is Rough, or Stops, During Idling
17
Cannot Accelerate Smoothly (Including Hesitation)
18
Insufficient Power Output (Including Hunting)
18
Engine Overheats
18
Excessive Fuel Consumption
18
Cannot Accelerate Smoothly
18
Insufficient Power Output
18
Abnormal Combustion
19
Abnormal Engine Noise, or Noisy Engine
20
Excessive Engine Oil Consumption
22
2．．．． Cylinder Head & Valve
23
Remove Cylinder Head
23
Disassemble Cylinder Head
23
Inspect and Repair
26
Disassemble Rocker Arm Shaft
30
Assemble Rocker Arm Shaft
31
Assemble Cylinder Head
32
Install Cylinder Head
33
Adjust Valves
34
Timing Gear & Gearcase
36
Removing Timing Gear Cover and Gears
36
Checking Gears
36
Removing Gear Case
36
Replace Timing Gear Cover Oil Seal
36
Assemble Timing Gear Case and Gears
36
Removing Gear Case
40
Replace Timing Gear Cover Oil Seal
40
Assemble Timing Gear Case and Gears
40
Retainer, Oil Seal
43
Removing Pan
43
Removing Rear Seal Retainer
44
Replacing Oil Seal
44
Installing Rear Seal Retainer
44
Cylinder Block Disassembly
45
Engine Stand
45
Cylinder Block Inspection and Repair
49
Checking Cylinder Block
49
Replacing Camshaft Bearing
49
Replacing Camshaft Plug
49
7．．．． Crankshaft and Bearings
53
Checking Crankshaft
53
Checking Main Bearing Clearances
53
Checking Connecting Rod Bearing Clearances
53
Checking Crankshaft End Play
53
Checking Camshaft
53
Checking Camshaft
56
Piston, Rings and Connecting Rod Inspection and Assembly
57
Disassemble Piston and Connecting Rod
57
Checking Piston and Rings
57
Checking Piston Pin and Connecting Rod
57
Assemble Piston and Connecting Rod
57
Assemble Piston Rings to Piston
57
Assemble Piston Rings to Piston
60
Cylinder Block Assembly
61
Install Crankshaft
61
Install Pistons and Connecting Rods
61
General Assembly 1
61
Install Timing Gear Case, Camshaft and Gears
63
General Assembly
63
Ignition System
67
Lubrication System
71
Changing Oil Filter
72
Checking Oil Pressure
72
Special Service Tool
74

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