Installation - Chrysler PT Cruiser Service & Repair Manual

PT
RADIATOR FAN (Continued)

INSTALLATION

(1) Install the radiator fan into position on the
radiator.
(2) Install the upper and right side radiator fan
retaining screws and tighten to 6 N·m (55 in. lbs.)
(Fig. 18).
(3) Raise vehicle and install the remaining fan
attaching screws. Tighten to 6 N·m (55 in. lbs.) (Fig.
18).
(4) Connect radiator fan electrical connector.
(5) Lower vehicle.
(6) Install radiator filler neck to radiator. Connect
upper radiator hose and overflow hose to radiator
filler neck (Fig. 21).
(7) Install upper radiator closure panel (Refer to
23 - BODY/EXTERIOR/RADIATOR
PANEL - INSTALLATION) (Fig. 20).
(8) Install grille (Refer to 23 - BODY/EXTERIOR/
GRILLE - INSTALLATION).
(9) Connect negative battery cable.
(10) Fill the cooling system (Refer to 7 - COOL-
ING/ENGINE - STANDARD PROCEDURE).
RADIATOR
REMOVAL
WARNING: DO NOT REMOVE THE CYLINDER
BLOCK PLUG OR THE RADIATOR DRAINCOCK
WITH THE SYSTEM HOT AND UNDER PRESSURE
BECAUSE SERIOUS BURNS FROM COOLANT CAN
OCCUR.
NOTE: It is not necessary to discharge the air con-
ditioning system to remove the radiator.
(1) Disconnect negative cable from battery.
(2) Raise vehicle on hoist.
(3) Drain the cooling system (Refer to 7 - COOL-
ING/ENGINE - STANDARD PROCEDURE).
(4) Disconnect radiator fan motor electrical connec-
tor (Fig. 22).
(5) Disconnect lower radiator hose.
(6) Remove two lower fasteners attaching radiator
fan shroud to radiator (Fig. 23).
(7) Dislodge lower radiator air seal from side radi-
ator air seals (Fig. 24).
(8) Lower vehicle.
(9) Remove grille (Refer to 23 - BODY/EXTERIOR/
GRILLE - REMOVAL).
(10) Remove upper radiator closure panel (Refer to
23 - BODY/EXTERIOR/RADIATOR
PANEL - REMOVAL).
(11) Disconnect upper radiator hose and overflow
hose from the radiator filler neck (Fig. 25).
CLOSURE
1 - UPPER RADIATOR CROSSMEMBER
2 - COOLING MODULE
3 - RADIATOR FAN CONNECTOR
4 - LOWER RADIATOR CROSSMEMBER
1 - RADIATOR FAN SHROUD
2 - SCREWS
3 - SCREWS
(12) Remove remaining fasteners attaching radia-
tor fan shroud to radiator (Fig. 23).
CLOSURE
(13) Remove radiator fan/shroud assembly.
(14) Remove remaining fasteners attaching AC
condenser to radiator. Reposition AC condenser.
ENGINE - 1.6L SOHC
Fig. 22 Cooling Module
Fig. 23 Radiator Fan - Mounting
7 - 25