Toyota 7FG35 Operator's Manual page 36

INSPECTION PERIOD (Accomplish based on
operating hours or month, whichever is soonest.)
BRAKING SYSTEM
Brake pedal
1. Play and reserve .............................................................................. M
2. Braking effect ..................................................................................
Parking brake
3. Operating force ...............................................................................
4. Braking effect ..................................................................................
5. Linkage and cable looseness and damage .......................................
Brake pipe and hose
6. Leakage, damage and mounting condition .....................................
Master cylinder or wheel cylinder
7. Function, wear, damage and mounting looseness ...........................
Brake drum and brake shoe
8. Clearance between drum and lining ................................................ M
9. Shoe sliding portion and lining wear ..............................................
10. Drum wear and damage ..................................................................
11. Shoe operating condition ................................................................
12. Anchor pin rusting ..........................................................................
13. Return spring wear, etc. ..................................................................
14. Automatic adjusting function operation .........................................
Backing plate
15. Deformation cracking and damage .................................................
16. Mounting looseness ........................................................................
LOAD HANDLING SYSTEM
Forks
1. Fork and stopper pin condition .......................................................
2. Left and right fork uniformity .........................................................
3. Cracks in fork base and welded portion ..........................................
Mast and lift bracket
4. Deformation, damage and cracks in welded portion ......................
5. Mast and lift bracket looseness .......................................................
6. Mast support bushing wear and damage .........................................
7. Roller wear, damage and rotating condition ...................................
8. Roller pin wear and damage ...........................................................
9. Mast strip wear and damage ...........................................................
Chain and chain wheel
10. Chain tension, deformation and damage .........................................
11. Chain lubrication .............................................................................
12. Chain anchor bolt condition ............................................................
13. Chain wheel wear, damage and rotating condition .........................
Various attachments (Option)
14. Abnormalities and mounting condition ..........................................
EVERY 6 WEEKS 3 6 12 MONTHS
EVERY 250 500 1000 2000 HOURS
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INSPECTION PERIOD (Accomplish based on
operating hours or month, whichever is soonest.)
HYDRAULIC SYSTEM
Cylinder
1. Cylinder mounting looseness and damage ......................................
2. Rod and rod screw and rod end deformation and damage ..............
3. Cylinder operation ..........................................................................
4. Natural drop and natural forward tilt .............................................. M
5. Oil leakage and damage ..................................................................
6. Pin and cylinder shaft support wear and damage ...........................
7. Lifting speed ................................................................................... M
8. Uneven movement ..........................................................................
Oil pump
9. Oil leakage and unusual noise ........................................................
Hydraulic oil tank
10. Oil level and contamination ............................................................
11. Tank and oil strainer .......................................................................
12. Oil leakage ......................................................................................
Control lever
13. Linkage looseness ...........................................................................
14. Operation ........................................................................................
Oil control valve
15. Oil leakage ......................................................................................
16. Relief pressure measurement ..........................................................
17. Relief valve and tilt lock valve function .........................................
Oil pressure piping
18. Oil leakage ......................................................................................
19. Deformation and damage ................................................................
20. Linkage looseness ........................................................................... T
ELECTRICAL SYSTEM
Ignition system
1. Distributor cap cracking ..................................................................
2. Distributor side terminal burning ....................................................
3. Distributor cap center piece wear and damage ...............................
4. Plug cord internal disconnection .....................................................
5. Ignition timing ................................................................................
Starter
6. Pinion gear meshing ........................................................................
Charger
7. Charging effect ................................................................................
Battery
8. Battery electrolyte level ..................................................................
9. Specific gravity ...............................................................................
Electrical wiring
10. Wiring harness damage ...................................................................
11. Fuses ...............................................................................................
Preheater
12. Glow plug heat coil breakage .........................................................
13. Open circuit in intake heater ...........................................................
EVERY 6 WEEKS 3 6 12 MONTHS
EVERY 250 500 1000 2000 HOURS
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