Table of Contents
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FOREWORD
This manual covers the service procedures of the TOYOTA ELECTRIC
POWERED FORKLIFT 7FBE10 to 20 series.
Please use these manuals for providing quick, correct servicing of the corre-
sponding forklift models.
This manual deals with the above models as of February 2003. Please under-
stand that disagreement can take place between the descriptions in the man-
ual and actual vehicles due to change in design and specifications. Any
change or modifications thereafter will be informed by Toyota Industrial
Equipment Parts & Service News.
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Table of Contents
Related Manuals for Toyota 7FBE10
Summary of Contents for Toyota 7FBE10
- Page 1 FOREWORD This manual covers the service procedures of the TOYOTA ELECTRIC POWERED FORKLIFT 7FBE10 to 20 series. Please use these manuals for providing quick, correct servicing of the corre- sponding forklift models. This manual deals with the above models as of February 2003. Please under- stand that disagreement can take place between the descriptions in the man- ual and actual vehicles due to change in design and specifications.
- Page 2 SECTION INDEX NAME SECTION GENERAL BATTERY CHARGER (OPT) CONTROLLER MULTI-DISPLAY FUNCTIONS TROUBLESHOOTING MOTOR DRIVE UNIT & FRONT AXLE REAR AXLE STEERING BRAKE BODY & FRAME MATERIAL HANDLING SYSTEM MAST CYLINDER OIL PUMP OIL CONTROL VALVE SAS FUNCTIONS (OPT) APPENDIX...
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Page 3: Table Of Contents
GENERAL Page Page VEHICLE EXTERIOR VIEW HIGH PRESSURE HOSE FITTING ... 0-2 TIGHTENING TORQUE ..... 0-17 VEHICLE MODELS ......0-3 RECOMMENDED LUBRICANT FRAME NUMBER ......0-3 QUANTITY AND TYPES ... 0-18 HOW TO USE THIS MANUAL ..0-4 LUBRICATION CHART .... -
Page 4: Vehicle Exterior View
VEHICLE EXTERIOR VIEW... -
Page 5: Vehicle Models
VEHICLE MODELS Vehicle model code Payload (ton) Vehicle Model Control method Voltage (V) 7FBE10 AC microcomputer controller ↑ ↑ 1.25 7FBE13 ↑ ↑ 7FBE15 ↑ ↑ 1.75 7FBE18 ↑ ↑ 7FBE20 FRAME NUMBER Vehicle model Drive motor model Punching format... -
Page 6: How To Use This Manual
HOW TO USE THIS MANUAL EXPLANATION METHOD 1. Operating procedure (1) Operating procedures are described using either pattern A or pattern B. Pattern A: Each step of the operation is explained with its own illustration. Pattern B: The entire operation is indicated by step numbers in one illustration, followed by cautions, notes, and point operations. -
Page 7: Terminology
1. How to read component figures (Example) (1) The component figures use the illustration in the parts 3201 catalog for the vehicle model. Please refer to the catalog to check the part name. Parts catalog FIG number 2. Matters omitted from this manual (1) This manual omits descriptions of the following jobs, but perform them in actual operation: Cleaning and washing of removed parts as required Visual inspection (partially described) -
Page 8: Si Units
SI UNITS Meaning of SI This manual uses SI units. SI represents the International System of Units, which was established to unify the various systems of units used in the past for smoother international technical communication. New Units Adopted in SI Conventional Conversion rate* (1 [conventional unit] = X [SI... -
Page 9: Operating Tips General Instructions
(6) Always replace gaskets, packing, O-rings, self-locking nuts and cotter pins with new ones each time they are disassembled. (7) Use genuine Toyota parts for replacement. (8) Use specified bolts and nuts and observe the specified tightening torque when reassembling. -
Page 10: Jack-Up Point
JACK-UP POINT Always observe the following instructions when jacking up the vehicle: • When the fork is loaded, unload it and park the vehicle on a flat surface. Be sure to avoid an inclined or rough surface. • Use a jack with ample capacity and jack up the vehicle at the specified jack-up point. Jacking up at any other point is dangerous. -
Page 11: Hoisting The Vehicle
HOISTING THE VEHICLE When hoisting the vehicle, always observe the specified hoist attachment section and method. Never hoist by any other attachment section as it is very dangerous. -
Page 12: Wire Rope Suspension Angle List
0-10 WIRE ROPE SUSPENSION ANGLE LIST Suspension Suspension Suspension Suspension Tension Compression Tension Compression Angle method Angle method 1.00 1.41 0° 0 time 90° 1.00 time 90° time time 30° 1.04 2.00 30° 0.27 time 120° 1.73 time time time 120°... -
Page 13: Member Weights
Counterweight 7FBE15 Approx. 697 (1537) 7FBE18 Approx. 853 (1881) 7FBE20 Approx. 1040 (2293) Mast ASSY W/ lift bracket (W/ lift cylinder, L/ fork, 7FBE10 to 7FBE18 330 (730) Lifting height 3000mm, V mast) 7FBE20 400 (880) 7FBE10 2225 (4906) 7FBE13... -
Page 14: Electrical Parts Inspection
0-12 ELECTRICAL PARTS INSPECTION 1. Always disconnect the battery plug before inspecting or servicing electrical parts. 2. Pay sufficient attention when handling electronic parts. (1) Never subject electronic parts, such as computers and relays, to impact. (2) Never expose electronic parts to high temperature or moisture. - Page 15 0-13 (2) Difference in result of measurement with a circuit tester The circuit tester power supply voltage depends on the tester type. 1.5 V, 3.0 V or 6.0 V is used. The resistance of a semiconductor, such as a diode, varies with the circuit tester power supply voltage.
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Page 16: Notes On Sas
0-14 NOTES ON SAS 1. For the explanations of SAS functions and operation, also see “New Model Feature 7FBE10 to 20 Pub. No.PE314”. 2. See page 17-6 FOR REPAIR WORK of this repair manual before servicing. 3. If repair or replacement is performed in any section of the vehicle that relates to SAS function, perform necessary matching to ensure proper SAS function (see page 4-47). -
Page 17: Standard Bolt & Nut Tightening Torque
0-15 STANDARD BOLT & NUT TIGHTENING TORQUE Tightening torque of standard bolts and nuts are not indicated throughout the manual. Use the charts and table below to judge the standard tightening torque. 1. Find the class of the bolt strength on the table below and then find the bolt tightening torque on the tightening torque table. - Page 18 Thank you very much for your reading. Please click here and go back to the website. Then, download the complete manual instantly. No waiting.
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Page 19: Tightening Torque Table
0-16 TIGHTENING TORQUE TABLE Standard tightening torque Hexagon Hexagon Nominal Pitch head bolt flange bolt Class diameter N·m kgf·cm ft·lbf N·m kgf·cm ft·lbf 48in·lbf 52in·lbf 1.25 1.25 1.25 1150 56in·lbf 65in·lbf 1.25 1.25 1.25 1050 1400 1600 69in·lbf 78in·lbf 1.25... -
Page 20: Precoated Bolts
0-17 PRECOATED BOLTS Do not replace or restore a precoated bolt as it is in the following cases: (1) After it has been removed. (2) When it has been moved by tightness check, etc. (loosened or tightened) NOTE: For torque check, tighten the bolt at the lower limit of the allowable tightening torque range;...