Page 1 ® ® Eaton Power Xpert 9395 High Performance (9395P-1200) UPS 1200 kVA, 1200 kW Installation and Operation Manual For use with Three UPM (675–900 kVA) and Four UPM (1000–1200 kVA) UPS Models p/n: 164000500 Revision 11...
Page 2 Eaton reserves the right to change specifications without prior notice. Eaton and Power Xpert are registered trademarks and PredictPulse is a trademark of Eaton or its subsidiaries and affiliates. CA Technologies is a registered trademark of CA, Inc. IBM and AS/400 are registered trademarks of International Business Machines Corporation.
Page 3 Dear Customer, On behalf of everyone at Eaton, we thank you for partnering with us, and trusting us to maintain your business continuity and preventing downtime at your facility. Our suite of backup power, power distribution and power management products are designed to protect you from a host of threats including power outages, surges, lighting strikes, and enable you to monitor and control your power infrastructure.
Page 4 Licensee or other subsidiary of Licensee’s parent, to copy, distribute, or otherwise transfer the Firmware without the prior written consent of Eaton. Licensee may transfer the Firmware directly to a third party only in connection with the sale of the Eaton product in which it is installed.
Page 5 TO THE EXTENT PERMITTED BY APPLICABLE LAW, THE USE OF THE PRODUCT IS AT LICENSEE’S SOLE RISK. 5.0 GENERAL PROVISIONS 5.1 Update Policy. Eaton may from time to time, but has no obligation to, create Updates of the Firmware or components thereof. 5.2 Limitation on Liability. NOTWITHSTANDING ANY PROVISION OF THIS AGREEMENT TO THE...
Page 6 Firmware pursuant to license arrangements between Eaton and such third parties. Third Party Licensor components in the Firmware are not licensed or warranted under the terms of this document, but are instead subject to the Third Party Licensors’...
Page 7 Eaton, the disclosure of which would cause substantial harm to Eaton that could not be remedied by the payment of damages alone and such confidential aspects of the Firmware shall not be disclosed to third parties without the prior written consent of Eaton.
Page 9 3.2.2 Environmental and Installation Considerations ..................16 3.2.3 Installation Considerations ........................16 3.2.4 UPS System Power Wiring Preparation ....................25 3.2.5 UPS System Interface Wiring Preparation ....................45 Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 10 6.2.5 Bypass Mode........................... 116 6.2.6 Battery Mode........................... 118 6.3 Single UPS System Oneline Configurations ....................119 6.4 Multiple UPS Distributed Bypass System..................... 127 6.4.1 Multiple UPS Parallel System Modes ....................127 Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 11 7.5.3 Starting a Single UPM........................169 7.5.4 Single UPM Shutdown........................170 7.5.5 Single UPM Restart........................... 170 7.5.6 Single UPS Shutdown using Load Off ....................171 7.5.7 Single UPS Shutdown using UPM Shutdown..................171 Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 12 1 1 0 0 P P r r o o d d u u c c t t S S p p e e c c i i f f i i c c a a t t i i o o n n s s ................................................... . 1 1 9 9 3 3 10.1 Model Numbers ........................... 193 10.2 Specifications............................193 10.2.1 UPS Input............................193 10.2.2 UPS Output ........................... 194 10.2.3 UPS Environmental ......................... 195 Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 13 L L i i s s t t o o f f F F i i g g u u r r e e s s Figure 1. Eaton 9395P-1200 Three UPM UPS ....................2 Figure 2. Eaton 9395P-1200 Three UPM Plus 1 FI-UPM ..................3 Figure 3. UPS Cabinet Dimensions – Three UPM (Front View) ................20 Figure 4.
Page 14: Table Of Contents
Path of Current through the UPSs in Battery Mode – Distributed Bypass..........131 Figure 76. Typical Distributed Bypass System (1+1 and 2+0 Configurations) ............133 Figure 77. Typical Distributed Bypass System (2+1 and 3+0 Configurations) ............134 Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 15 Figure 115. Statistics Data Detail Screen ......................162 Figure 116. ESS Comparison Screen ......................163 Figure 117. UPS Module Map Screen......................163 Figure 118. System Overview Screen ......................164 Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 16 Figure 124. ISBM Section Air Filter Locations – Continuous Static Switch .............. 187 Figure 125. FI-UPM Air Filter Location ......................188 Figure 126. FI-UPM Air Filter Location ......................189 Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 17 UPS External Power Cable Terminations for Three/Four UPM Models ............39 Table 19. Supplied External Wiring Terminal Hardware Kit ................... 40 Table 20. Recommended Installation Parts and Tools (Not Supplied by Eaton) ............40 Table 21. 480V Power Cable Conduit Requirements ..................41 Table 22.
Page 18 Table 38. RMP II Status Indicators........................ 181 Table 39. Customer Interface Connectors...................... 182 Table 40. SCM II Status Indicators and Connections..................183 Table 41. UPS Filter Sizes........................... 186 xviii Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 19 AC power to protect the customer's load from power failures. The Eaton 9395P-1200 UPS online power protection system is used to prevent loss of valuable electronic information, minimize equipment downtime, and minimize the adverse effect on production equipment due to unexpected power problems.
Page 20 1 1 . . 1 1 . . 1 1 T T h h r r e e e e U U P P M M U U P P S S The Eaton 9395P-1200 Three UPM UPS model (675-900 kVA) contains two sections (see Figure •...
Page 21 Service Engineer, or the warranty terms become void (see Section 1.10 Warranty). This service is offered as part of the sales contract for the UPS system. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date 1 1 .
Page 22 1 1 . . 3 3 . . 2 2 F F i i e e l l d d I I n n s s t t a a l l l l e e d d U U P P M M A Field Installed UPM (FI-UPM) provides upgradability for the Eaton 9395P-1200 Three UPM UPS. The FI-UPM may be installed at any time in the future when power needs change.
Page 23 1 1 . . 3 3 . . 8 8 I I n n h h e e r r e e n n t t R R e e d d u u n n d d a a n n c c y y To deliver greater reliability, the Eaton 9395P-1200 UPS can be configured by an authorized Eaton Customer Service Engineer for inherent redundancy.
Page 24 PredictPulse™ Remote Monitoring and Management Service – PredictPulse is a subscription monitoring and management service from Eaton that collects and analyzes data from connected power infrastructure devices, providing us with the insight needed to make recommendations and take action on your behalf.
Page 25 U U s s i i n n g g T T h h i i s s M M a a n n u u a a l l This manual describes how to install and operate the Eaton 9395P-1200 (1200 kVA, 1200 kW) UPS. Read and understand the procedures described in this manual to ensure trouble-free installation and operation.
Page 26 Phillips and Pozidriv are registered trademarks of Phillips Screw Company. ECopyright 2008–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be ECopyright 2008–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be ECopyright 2008–2010 Eaton Corporation, Raleigh, NC, USA.
Page 27 1 1 . . 1 1 0 0 W W a a r r r r a a n n t t y y To view the UPS warranty please click on the link or copy the address to download from the Eaton website: UPS Product Warranty https://www.eaton.com/content/dam/eaton/products/backup-power-ups-surge-it-power-distribution/backup-...
Page 28 Introduction Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 29 Do not check UPS operation by any action that includes removal of the earth (ground) connection with loads attached. • Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic. Eaton ® Power Xpert ®...
Page 30 The operating environment should be maintained within the parameters stated in this manual. • Keep surroundings uncluttered, clean, and free from excess moisture. • Observe all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the equipment. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 31 End forklift slots may be used for minor positioning if the forks are kept in a horizontal position with no upward angling. If these instructions are not followed, damage to the wiring channel and wiring will occur. Eaton ® Power Xpert ®...
Page 32 Les passages de fourche à l’extrémité de l’armoire peuvent servir lors des petits déplacements, et ce, si les fourches sont en position horizontale sans pointer vers le haut. Si ces instructions ne sont pas suivies, des dommages au câblage et à son canal surviendront. Eaton ® Power Xpert ®...
Page 33 If the UPS is to be operated at an altitude higher than 1000 m (3300 ft.), contact an Eaton service representative for important information about high altitude operation. The operating environment must meet the weight, clearance, and environmental requirements specified.
Page 34 If the installation location does not meet the recommended environment, contact Eaton service representative for further information. 3 3 . . 2 2 . . 3 3 I I n n s s t t a a l l l l a a t t i i o o n n C C o o n n s s i i d d e e r r a a t t i i o o n n s s The UPS system installation must meet the following guidelines: •...
Page 35 For 1200 kW, 900 kW: 0–35°C (32–95°F) at elevations up to 1000 m without derating. • Recommended Operating Range: 20–25º C (68–77º F) • Maximum Relative Humidity: 95%, non-condensing Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 36 UPS requirements. Operating temperatures above the recommended range will result in decreased battery life and performance, and will reduce or void the battery warranty. Refer to Eaton’s Terms and Conditions of Sale with Battery Replacement Coverage and the Battery Replacement Price Book for more information.
Page 37 Table 5. 415V/400V/380V Air Conditioning and Ventilation Requirements During Full Load Operation Input/ Output Heat Rejection BTU/hr Ventilation Required for Rating Voltage x1000 (kg-cal/hr) Cooling Air Exhaust Model 415/414 Eaton 9395P-1100/1100 1100 kVA Approximately 3300 liter/sec 400/400 50.2 (172) (CSS) 1100 kVA (7000 CFM) 380/380 With field installed UPM: 415/414...
Page 38 1880 [74.0] 3576.9 [140.8] Dimensions are in millimeters [inches]. Figure 4. UPS Cabinet Dimensions – Four UPM (Front View) 1880 [74.0] 4312.8 [169.8] Dimensions are in millimeters [inches]. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 39 [32.7] [1.6] Dimensions are in millimeters [inches]. [35] Figure 6. ISBM Section Dimensions (Front View) 1880 [74.0] For 4-wire systems only 1705 [67.1] Dimensions are in millimeters [inches]. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 40 UPS Installation Plan and Unpacking Figure 7. UPM Section Dimensions – Three UPM (Front View) 1880 [74.0] Figure 8. UPM Section Dimensions (Top View) Front Dimensions are in millimeters [inches]. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 41 UPS Installation Plan and Unpacking Figure 9. ISBM Section Dimensions (Top View) Front Dimensions are in millimeters [inches]. Figure 10. ISBM Section Dimensions (Bottom View) Front Dimensions are in millimeters [inches]. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 42 Figure 12. Four UPMs Center of Gravity - Front View FI-UPM ISBM UPMs 1871.9 735.9 1705 [67.1] [73.7] [29.0] 2444 [96.2] 1029 1007 [40.5] [11.4] [39.6] Front Dimensions are in millimeters [inches]. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 43 Refer to national and local electrical codes for acceptable external wiring practices. • To allow for future kVA upgrades, consider installing a derated UPS using wiring and external overcurrent protection breakers sized for a fully rated UPS. Eaton ® Power Xpert ®...
Page 44 • The Eaton 9395P-1200 480V unit is designed for operation on a grounded-wye source of supply. There is no additional connection point for a neutral conductor. The output of this UPS will not directly support phase to neutral loads.
Page 45 Wire sizes listed are for copper wiring only. Because of the future upgradability to a fully rated 1200 kVA UPS with the addition of the FI-UPM, the UPS wiring is specified for 1200 kVA in Figure 8 Figure Eaton ® Power Xpert ®...
Page 46 NOTE Callout letters A, B, C, and D map to Figure NOTE Bypass wiring data is not applicable to IOM configurations. Battery Conductor Sizing: Eaton strongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time. Battery Cable Routing Requirements Conduit applications: * Each conduit must have a Positive, Negative, and Ground conductor.
Page 47 NOTE Callout letters A, B, C, and D map to Figure NOTE Bypass wiring data is not applicable to IOM configurations. Battery Conductor Sizing: Eaton strongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time. Battery Cable Routing Requirements Conduit applications: * Each conduit must have a Positive, Negative, and Ground conductor.
Page 48 If an overlapping neutral or make-before-break ATS switch is used, the neutrals must overlap for a minimum of 50 ms during the transition. Eaton ® Power Xpert ®...
Page 49 If an overlapping neutral or make-before-break ATS switch is used, the neutrals must overlap for a minimum of 50 ms during the transition. Eaton ® Power Xpert ®...
Page 50 NOTE Callout letters A, B, C, and D map to Figure NOTE Bypass wiring data is not applicable to IOM configurations. Battery Conductor Sizing: Eaton strongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time. Battery Cable Routing Requirements Conduit applications: * Each conduit must have a Positive, Negative, and Ground conductor.
Page 51 (50 ms) switched. Note also that if the UPS load is on bypass, an ATS switchover with interruption of the neutral, will interrupt the return current path and cause a loss of all phase-to-neutral loads. If an overlapping neutral or make-before-break ATS switch is used, the neutrals must overlap for a minimum of 50 ms during the transition. Eaton ® Power Xpert ®...
Page 52 NOTE Callout letters A, B, C, and D map to Figure NOTE Bypass wiring data is not applicable to IOM configurations. Battery Conductor Sizing: Eaton strongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time. Battery Cable Routing Requirements Conduit applications: * Each conduit must have a Positive, Negative, and Ground conductor.
Page 53 (50 ms) switched. Note also that if the UPS load is on bypass, an ATS switchover with interruption of the neutral, will interrupt the return current path and cause a loss of all phase-to-neutral loads. If an overlapping neutral or make-before-break ATS switch is used, the neutrals must overlap for a minimum of 50 ms during the transition. Eaton ® Power Xpert ®...
Page 54 NOTE Callout letters A, B, C, and D map to Figure NOTE Bypass wiring data is not applicable to IOM configurations. Battery Conductor Sizing: Eaton strongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time. Battery Cable Routing Requirements Conduit applications: * Each conduit must have a Positive, Negative, and Ground conductor.
Page 55 M8 studs are the maximum allowable. Tightening further will risk breaking or twisting the stud. Figure 24 through Figure 27 show the location of the intercabinet power cable terminals inside the UPS. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 56 3E4A (UPM 4) DC Input to UPM Section 1E5A (UPM 1) 6–stud mounting 2E5A (UPM 2) Negative 14.2 (10.4) (2 per UPM) 3E5A (UPM 3) 3E5A (UPM 4) Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 57 Table 18 for power cable terminations, Table 19 supplied terminal hardware, and Table 20 for recommended installation parts and tools not supplied by Eaton. Figure 33 through Figure 36 show the location of the power cable terminals inside the UPS.
Page 58 Washer Output, and Ground Rectifier Input, Bypass Input, Battery Input, 180200001-07 Output, and Ground NOTE Bypass terminations are not applicable to IOM configurations. Table 20. Recommended Installation Parts and Tools (Not Supplied by Eaton) Quantity Manufacturer Part Number Notes Part...
Page 59 Conduit Conduits Conduit Trade Size AC Input to UPS Rectifier (A, B, C, Ground) 480 Vac Eaton 9395P-1200/1200 AC Input to Bypass and Output (A, B, C, Ground) Eaton 9395P-1200/1100 Battery (Positive, Negative, Ground) (Common Battery) AC Input to UPS Rectifier...
Page 60 Trade Size 415 Vac AC Input to UPS Rectifier 415 Vac (A, B, C, Ground) 400 Vac 415 Vac Eaton 9395P-1200/1100 AC Input to Bypass and Output 400 Vac (A, B, C, Neutral, Ground) 380 Vac Battery (Common Battery) (Positive, Negative, Ground)
Page 61 The values are the same for 480V, 415V, 400V, and 380V input circuit breakers with 100% breaker ratings for rectifier input (see Table 23). NOTE For the Eaton 9395P-1200 400/415/380V models, the max output is 1100 kW / 1100 kVA. Table 23. Recommended Input Circuit Breaker Ratings (100% and 80% Load Rating) Input Rating UPS Model...
Page 62 23) conformement à la norme ANSI/ NFPA 70 du NEC. Table 24. Recommended Bypass, Output, and MOB Circuit Breaker Ratings (100% and 80% Load Rating) Input Rating UPS Model 480V 415V 400V 380V 1600A Eaton 9395P-1200/1200 2000A 1600A 1600A 1600A 2000A Eaton 9395P-1200/1100 2000A 2000A...
Page 63 UPS Installation Plan and Unpacking Table 25. Recommended DC Input Battery Disconnect Ratings – Common Battery Input Rating for Each UPM UPS Model 480V/415V/400V/380V Eaton 9395P-1200/1200 3000A Eaton 9395P-1200/1100 Eaton 9395P-1200/1000 Eaton 9395P-1200/900 2500A Eaton 9395P-1200/825 Eaton 9395P-1200/750 2000A Eaton 9395P-1200/675 Table 26.
Page 64 Bypass Power Source connects to the System Switchgear to the point where the Common Load connects to the System Switchgear. Read and understand the following notes while planning and performing the installation: Eaton ® Power Xpert ®...
Page 65 End forklift slots may be used for minor positioning if the forks are kept in a horizontal position with no upward angling. If these instructions are not followed, damage to the wiring channel and wiring will occur. Eaton ® Power Xpert ®...
Page 66 Si ces instructions ne sont pas suivies, des dommages au câblage et à son canal surviendront. Carefully inspect the outer packaging for evidence of damage during transit. Do not install a damaged cabinet. Report any damage to the carrier and contact an Eaton service representative immediately.
Page 67 Inspect the contents for any evidence of physical damage, and compare each item with the Bill of Lading. If damage has occurred or shortages are evident, contact an Eaton service representative immediately to determine the extent of the damage and its impact on further installation.
Page 68 UPS Installation Plan and Unpacking Figure 16. UPS Cabinet as Shipped on Pallet (UPM Section) Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 69 Les sections de l’onduleur sont lourdes (voir le tableau Table 2). Suivre attentivement les instructions de déchargement et de déballage pour éviter de renverser les armoires, ce qui pourrait causer de graves blessures. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 70 If not already accomplished, use a forklift or pallet jack to move the UPS to the installation area, or as close as possible, before unloading from the pallet. Use a forklift or pallet jack to install the UPS. Insert the Eaton ®...
Page 71 20). Remove the right side shipping bracket. Figure 17. Removing the ISBM Section Left Side Shipping Bracket Front Door Pallet Shipping Bracket Bolts Shipping Bracket Left Side Shipping Bolts Bracket Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 72 Carefully lower the UPS cabinet until the cabinet base contacts the floor. Repeat Steps 2 through 6 for the remaining cabinet. Proceed to paragraph 4.3 Mechanically Joining the Sections. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 73 UPS System Installation Figure 19. Removing the UPM Section Left Side Shipping Bracket UPM Removable Front Panels Pallet Shipping Bracket Bolts Wireway Panel Shipping Bracket Left Side Shipping Bolts Bracket Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 74 Lift the panel straight up to remove it from the panel hanger brackets at the top of the cabinet. Remove the screws securing the top and bottom internal safety shield panels and remove the panels. Retain the hardware for later use. Eaton ® Power Xpert ®...
Page 75 21). Retain the hardware for later use. Use care during installation to protect components mounted on the right side of the ISBM section and the intercabinet wiring harnesses attached to the left side UPM section from damage. Eaton ® Power Xpert ®...
Page 76 11. Locate the hardware kit (packed inside a drawstring bag tied to the left middle panel of the UPM section). Locate two flat brackets and screws from the hardware kit. Align the holes in the flat brackets over holes in Eaton ®...
Page 77 UPM wireway on the left side of the UPM section (see Figure Locate the AC and DC input intercabinet power wiring harnesses (long cables labeled xG1, xG2, and xG3). Remove wire ties as necessary and uncoil the cables. Eaton ® Power Xpert ®...
Page 78 UPM model and secure the hardware (see ). This hardware is used by an Eaton Customer Service Engineer to install a Field Installed UPM (FI-UPM). 13. Locate the ground braid in the bottom left front corner of the UPM section. The ground braid is secured at the factory to the UPM section ground bolt.
Page 79 27. If installing a tie cabinet or distribution panel for a distributed bypass system, proceed to paragraph 4.7 Distributed Bypass Tie Cabinet Installation; otherwise, proceed to paragraph 4.8 Installing UPS External and Battery Power Wiring Eaton ® Power Xpert ®...
Page 80 Figure 24. ISBM Section Intercabinet Power Terminal Locations AC Input to NOTE On a UPS conﬁgured with a Continuous Static Switch (CSS), CB4 is not installed. NOTE On a UPS conﬁgured as an Input Output Module (IOM), CB4 is not installed. Eaton ® Power Xpert ®...
Page 81 NOTE On a UPS without CB1, UPM input wiring terminations are in the same positions on the bus bars installed in the place of CB1. NOTE On a UPS conﬁgured as an IOM, UPM input wiring terminations are the same as an ISBM conﬁguration. Eaton ®...
Page 82 Cable 3G3 Red – UPM 3 (3E4A) UPM 3 (3E5A) Cable 3G3 Black Cable 3G3 Red (Not used with Two UPM systems.) (Not used with Two UPM systems.) Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 83 UPM 2 Cable 2G4 & 2G5 Gray Neutral from UPMs (E12A) UPM 3 Cable 3G4 & 3G5 Gray For 4-wire systems only UPM 4 Cable 4G4 & 4G5 Gray Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 84 Harness Front Front UPM Wireway Location of P50, P51, and P70 Harnesses Location of RJ-45 Coiled CAN Cable ISBM Section Right Side View UPM Section Left Side View Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 85 Figure 29. Pl1 Interface Board Location Pl1 Interface Board Front ISBM Section Right Side Inside View Figure 30. J39 Location on Pl1 Interface Board Pl1 Interface Board J39 Inverter CAN Connector Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 86 F F i i e e l l d d I I n n s s t t a a l l l l e e d d U U P P M M I I n n s s t t a a l l l l a a t t i i o o n n If installing a Plus 1 configuration with an FI-UPM, install the FI-UPM using the instructions in the Eaton®...
Page 87 Identify all conduit requirements and mark their location. Drill and punch all conduit holes in the bottom conduit plate prior to mounting on the ISBM section. Install the conduit plate and install all conduit runs into the plate. Pull wiring through conduit into the ISBM section wiring area. Eaton ® Power Xpert ®...
Page 88 Figure 31. ISBM and UPM Section Debris Shields Ventilation Grill Debris Shield (Remove shield before operating system.) ISBM Section Front Ventilation Grill Debris Shields (Remove shields before operating system.) UPM Section Front Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 89 3.2.4 UPS System Power Wiring Preparation for wiring and termination requirements. If installing a UPS configured as an Input Output Module (IOM), proceed to Step 8; otherwise, proceed to Step 7 Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 90 Preparation), connect phase A, B, and C power wiring from output terminals to the critical load. See paragraph for wiring and termination requirements. 12. Proceed to paragraph 4.8.2 Battery Power Wiring. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 91 **See Figure ”ISBM Section Power Terminal Detail BB” – ("Common Battery” or “Separate Battery”) as applicable for Detail ISBM NOTE AC Input to Bypass terminals are not applicable to an IOM conﬁguration. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 92 4 4 . . 8 8 . . 2 2 B B a a t t t t e e r r y y P P o o w w e e r r W W i i r r i i n n g g When sizing the battery system, do not exceed the internal battery charger capabilities. See Chapter 10 Product Specifications for maximum battery charger currents. Eaton ® Power Xpert ®...
Page 93 Chapter 10 Product Specifications sur les notices techniques pour connaître les tensions maximales du chargeur de batteries.Ne pas installer une armoire endommagée. Signaler les dommages au transporteur et communiquer avec un représentant du service Eaton immédiatement. To install wiring to connections: NOTE An installed FI-UPM is always designated as UPM 4.
Page 94 UPS System Installation Figure 35. UPS Power Terminal Detail BB – Common Battery DC Input from Battery + (E4) Front DC Input from Battery – (E5) Section B–B Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 95 Hazardous voltages are present near the user interface terminal area if the UPS is not totally disconnected. AVERTISSEMENT! Des tensions dangereuses sont présentes près de l’enceinte du terminal de l’interface utilisateur si l’onduleur n’est pas totalement débranché. Eaton ® Power Xpert ®...
Page 96 10. Reinstall the top internal safety shield panel and secure with the retained hardware. 11. Reinstall the front door removed in Step 3 and secure with the retained hardware. 12. Close the door and secure the latch. Eaton ® Power Xpert ®...
Page 97 UPS System Installation Figure 37. ISBM Section Interface Terminal Locations Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 98 Default function set for charger off. Building Alarm 3 Return Input: Programmable UPS alarm, activated by a remote dry contact closure. Building Alarm 4 Default function set for on generator. Default: On Generator Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 99 NOTE “Return” indicates connection to electronics circuit ground. “Common” indicates connection to common side of isolated relay contact. Figure 38. Interface Terminal Detail X-Slot Communication Bays See Figure ”Terminal Blocks TB1, TB2, and TB3 Connector Assignments” for terminal assignments. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 100 Alarm relay normally-open and normally-closed return terminals are separated on the terminal board but are electrically in common. Do not directly connect relay contacts to the mains related circuits. Reinforced insulation to the mains is required. Alarm relay wiring should be a minimum of 22 AWG Eaton ® Power Xpert ®...
Page 101: Figure 40. Terminal Blocks Tb1, Tb2, And Tb3 Connector Assignments
All control wiring and relay and switch contacts are customer supplied. NOTE The building alarms can be programmed to display the alarm functional name. NOTE A jumper wire must be connected between pins 1 and 2 on TB1, if the normally-closed REPO contact is not used. Eaton ® Power Xpert ®...
Page 102 11. Reinstall the front door removed in Step 3 and secure with the retained hardware. 12. If wiring X-Slot connections, proceed to paragraph 4.9.3 X-Slot Connections; otherwise, proceed to Step 13. Close the door and secure the latch. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 103: Figure 41. Typical Battery Interface Connection - Common Battery System
When installing external wiring to X-Slot cards, conduit must be installed to the UPS cabinet. When installing internal wiring to X-Slot terminals, route the wiring through the internal opening in the X-Slot communication bay. For installation and setup of an X-Slot card, contact an Eaton service representative (see 1.9 Getting Help). To install wiring to connections: If not already installed, install the LAN drops.
Page 104: Figure 43. X-Slot Communication Bays
Refer to the manual supplied with the X-Slot card for operator instructions Figure 43. X-Slot Communication Bays X-Slot Communication Bay 1 X-Slot Communication Bay 2 X-Slot Communication Bay 3 X-Slot Communication Bay 4 Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 105 The REPO switch must be a normally-open or normally-closed latching–type switch not tied into any other circuits. NOTE 5 This procedure is intended to be used for the installation of the Eaton-supplied REPO switch. If installing another manufacturer's switch, use this procedure only as a guide. NOTE 6 The REPO switch wiring must be in accordance with NEC Article 725 Class 2 requirements.
Page 106: Figure 44. Repo Switch
Wire Size Contact Block (Either Block) Cabinet 3 NO TB1 3 Twisted Wires (2) 14 22 AWG (0.75 7 lb in (0.8 Nm) 4 NO TB1 4 4.0 mm2) Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 107: Figure 45. Normally-Open Repo Switch Wiring
Figure 46 shows the wiring connections if the normally-closed REPO contacts are used and Figure 47 shows alternative methods of connecting a REPO switch if using another manufacturer's switch. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 108: Figure 46. Normally Closed Repo Switch Wiring
NOTE he REPO switch must be a latching-type switch not tied to any other circuits. NOTE REPO normally-open and normally-closed return terminals are separated on the terminal board but are electrically in common. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 109 1.10 Warranty). This service is offered as part of the sales contract for the UPS system. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date. 4 4 . . 1 1 3 3 C C o o m m p p l l e e t t i i n n g g t t h h e e I I n n s s t t a a l l l l a a t t i i o o n n C C h h e e c c k k l l i i s s t t The final step in installing the UPS system is completing the following Installation Checklist.
Page 110 Accessories are mounted in installed locations and wiring is terminated inside the UPS cabinet. (OPTIONAL) o The debris shield covering the UPS cabinet ventilation grill is removed. o Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. Eaton ®...
Page 111 UPS System Installation Notes _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 112 UPS System Installation Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 113 5.3 Installing an Optional Remote Monitor Panel • RIM II (see paragraph 5.4 Installing an Optional Relay Interface Module • SCM II (see paragraph 5.5 Installing an Optional Supervisory Contact Module Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 114: Figure 48. Powerware Hot Sync Can Bridge Card
UPS. See Figure 37 Figure 43 for X-Slot communication bay locations. To locate the appropriate terminals on the Powerware Hot Sync CAN Bridge Card, see Figure 49 Table Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 115: Figure 49. Powerware Hot Sync Can Bridge Card Connections
Alarm Relay NO Normally open contact closes when UPS is on bypass. RMP II, RIM II, and SCM II connections. CAN L CAN Input for parallel operation. Can H Shield Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 116 NOTE Setup of the Powerware Hot Sync CAN Bridge Card for parallel operation must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. 12. Reinstall the small top internal safety shield panel and secure with the cabinet mounted screws.
Page 117: Figure 50. Distributed Bypass System Can And Pull-Chain Simplified Interface Wiring
CAN Bridge Card J3 CAN Bridge Card J3 CAN Bridge Card J3 CAN Bridge Card J3 (If Installed) (If Installed) NOTE External CAN connections between UPSs require shielded twisted pair wire. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 118: Figure 52. Distributed Bypass Pull-Chain Wiring Without Mobs
Twisted Pair Twisted Pair UPS 1 UPS 2 UPS 3 UPS 4 (If Installed) (If Installed) NOTE Use twisted pair wiring between the UPS and MOB AUX contacts. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 119 TB2–1 TB2–1 TB2–1 TB2–1 (Pull Chain) (Pull Chain) (Pull Chain) (Pull Chain) TB2–2 TB2–2 TB2–2 TB2–2 (Pull Chain Common) (Pull Chain Common) (Pull Chain Common) (Pull Chain Common) Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 120: Figure 53. Distributed Bypass Pull-Chain Wiring With Mobs
NOTE If MOB contacts have pigtail leads, use the same wire gauge to connect to UPS and use the correct crimp connections for the wire gauge. NOTE External CAN connections between UPS cabinets require shielded twisted pair wire. NOTE Use twisted pair wiring between the UPS and MOB AUX contacts. NOTE Always conﬁrm contact operation prior to wiring. Eaton ® Power Xpert ®...
Page 121 Securely mount the RMP II at the desired location. See Figure 59 for mounting hole locations. NOTE When installing signal wiring for CAN card J3 terminals, conduit must be installed between the device and the UPS cabinet. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 122: Figure 54. Remote Monitor Panel Ii And Remote Monitor Panel Ii Terminal Locations
Figure 54. Remote Monitor Panel II and Remote Monitor Panel II Terminal Locations Ground Terminal Terminal TB1 Signal Connections from the UPS Terminal TB3 120 Vac Power Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 123: Figure 55. Remote Monitor Panel Ii, Relay Interface Module Ii, Or Supervisory Contact Module Ii Wiring
If a fuse replacement does not correct the problem, contact an Eaton service representative for verification that the RMP II is working correctly. 12. To test the indicator lamps, press and hold the horn silence pushbutton for three seconds. All lamps should illuminate, and the horn sounds continuously until you release the pushbutton.
Page 124 Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. 11. Contact an Eaton service representative for verification and testing of the RIM II and its connections prior to making connections with J1 through J4 (see...
Page 125: Figure 56. J1, J2, J3, And J4 15-Pin D-Sub Connectors
When installing signal wiring for CAN card J3 terminals, conduit must be installed between the device and the UPS cabinet. Remove the ISBM cabinet top right interface conduit landing plate to drill or punch conduit holes (see Figure 32). Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 126: Figure 57. Supervisory Contact Module Ii Terminal Location
NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. Install wiring between the SCM II terminal block TB2 and the monitoring equipment. See...
Page 127: Figure 58. Supervisory Contact Module Ii Tb2
A A c c c c e e s s s s o o r r y y M M o o u u n n t t i i n n g g D D i i m m e e n n s s i i o o n n s s Figure 59 through Figure 61 show the dimensions of the RMP II, the RIM II, and the SCM II. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 128: Figure 59. Remote Monitor Panel Ii Dimensions
Flush Mount using #10 Pan Head Screws. (Mount with vent holes facing up.) Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 129: Figure 60. Relay Interface Module Ii Dimensions
Flush Mount using #10 Pan Head Screws. (Mount with vent holes facing up.) Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 130: Figure 61. Supervisory Contact Module Ii Dimensions
Flush Mount using #10 Pan Head Screws. (Mount with vent holes facing up.) Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 131: Figure 62. Main Elements Of The Ups System
U U P P S S S S y y s s t t e e m m O O v v e e r r v v i i e e w w The Eaton 9395P-1200 UPS is a continuous-duty, solid–state, transformerless (at 480 Vac), three-phase, true online system that provides conditioned and uninterruptible AC power to the UPS system's output and critical load.
Page 132 6 6 . . 2 2 . . 1 1 M M o o d d e e s s The Eaton 9395P-1200 UPS supports a critical load in five different modes of operation: NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 133: Figure 63. Path Of Current Through The Ups In Online Mode
If commercial power voltage or frequency disturbances are detected, the system forward transfers to Battery mode for minor disturbances and then to double-conversion mode for more severe disturbances. During a Eaton ® Power Xpert ®...
Page 134 Bypass mode of operation. The internal bypass is comprised of a solid-state, silicon-controlled rectifier (SCR) static switch (SSW) and a backfeed protection contactor K5. The static switch is rated as a continuous-duty device that is used anytime Eaton ® Power Xpert ®...
Page 135: Figure 64. Path Of Current Through The Ups In Bypass Mode
If the UPS transfers to Bypass mode from Online mode due to any reason other than operator intervention, the UPS automatically attempts to transfer back to Online mode (up to three times within a ten minute period). The fourth transfer locks the critical load to the bypass source and requires operator intervention to transfer. Eaton ® Power Xpert ®...
Page 136: Figure 65. Path Of Current Through The Ups In Battery Mode
NOTE On a UPS conﬁgured as an IOM, the bypass input, static switch, bypass breaker (CB4), and K5 are not present. NOTE On a UPS conﬁgured with a Continuous Static Switch (CSS), bypass breaker (CB4) is not present. Eaton ®...
Page 137 The following voltages apply: 380V, 400V, 415V, 480V and 600V. Oneline Drawing System Type UPS Model Eaton 9395P-1200/1200 Single Reverse Transfer UPS – Four UPM, Common Rectifier Feed, Figure 66 Eaton 9395P-1200/1100 Common Battery, Dual-Feed Configuration, Continuous Static Switch...
Page 138: Figure 66. Four Upm, Common Rectifier Feed, Common Battery, Dual-Feed Configuration, Continuous Static
BATTERY SYSTEM (Not supplied with the UPS) Service Connector NOTE Callout letters , and map to the applicable Input/Output Ratings and External Wiring Requirements Table in Chapter 3. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 139: Figure 67. Four Upm, Common Rectifier Feed, Separate Battery, Dual-Feed Configuration, Continuous Static
(Not supplied with the UPS) (Not supplied with the UPS) Service Connector NOTE Callout letters , and map to the applicable Input/Output Ratings and External Wiring Requirements Table in Chapter 3. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 140: Figure 68. Three Upm, Common Rectifier Feed, Common Battery, Dual-Feed Configuration, Continuous Static
BATTERY SYSTEM (Not supplied with the UPS) Service Connector NOTE Callout letters , and map to the applicable Input/Output Ratings and External Wiring Requirements Table in Chapter 3. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 141: Figure 69. Three Upm, Common Rectifier Feed, Separate Battery, Dual-Feed Configuration, Continuous Static
(Not supplied with the UPS) (Not supplied with the UPS) Service Connector NOTE Callout letters , and map to the applicable Input/Output Ratings and External Wiring Requirements Table in Chapter 3. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 142: Figure 70. Four Upm Common Rectifier Feed, Common Battery, Iom Configuration
BATTERY SYSTEM (Not supplied with the UPS) Service Connector NOTE Callout letters , and map to the applicable Input/Output Ratings and External Wiring Requirements Table in Chapter 3. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 143: Figure 71. Four Upm Common Rectifier Feed, Separate Battery, Iom Configuration
(Not supplied with the UPS) (Not supplied with the UPS) Service Connector NOTE Callout letters , and map to the applicable Input/Output Ratings and External Wiring Requirements Table in Chapter 3. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 144: Figure 72. Simplified Dual-Feed Ups With Maintenance Bypass Panel
DO NOT use a single feed or a single feeder breaker to supply both the UPS or RIB and the maintenance bypass. If a bypass input breaker (BIB) is installed in the maintenance bypass and a single-feed UPS is being installed, a single feed to the maintenance bypass is acceptable for supplying both the UPS and the bypass. Eaton ® Power Xpert ®...
Page 145 6 6 . . 4 4 . . 1 1 M M u u l l t t i i p p l l e e U U P P S S P P a a r r a a l l l l e e l l S S y y s s t t e e m m M M o o d d e e s s Similar to the single UPS system, the Eaton 9395P-1200 UPS parallel system supports a critical load in five different modes of operation.
Page 146: Figure 73. Path Of Current Through The Upss In Online Mode - Distributed Bypass
UPS 2 Output UPS 2 Battery UPS 3 Output UPS 3 Battery UPS 4 Output UPS 4 Battery Breakers Closed Output to Main Power Flow Critical Load Open Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 147: Figure 74. Path Of Current Through The Upss In Bypass Mode - Distributed Bypass
UPS 2 Output UPS 2 Battery UPS 3 Output UPS 3 Battery UPS 4 Output UPS 4 Battery Breakers Closed Output to Main Power Flow Critical Load Open Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 148 UPMs begin shutting down until there are no longer enough UPMs online to support the connected load. When this event occurs, the system shuts down. If the bypass source is available, the system transfers to bypass instead of shutting down. Eaton ® Power Xpert ®...
Page 149: Figure 75. Path Of Current Through The Upss In Battery Mode - Distributed Bypass
UPS, battery supply, and basic maintenance bypass in a multiple UPS configuration. These onelines do not show each UPM in the UPSs, but represent each UPS in the distributed bypass system. The following voltages apply: 380V, 400V, 415V, 480V and 600V. Eaton ® Power Xpert ®...
Page 150 Understanding UPS Operation System Type Oneline Drawing UPS Model Eaton 9395P-1200/1200 Eaton 9395P-1200/1100 Eaton 9395P-1200/1000 Figure 76 Multiple UPS – Distributed Bypass 1+1 and 2+0 Configurations Eaton 9395P-1200/900 Eaton 9395P-1200/825 Eaton 9395P-1200/750 Eaton 9395P-1200/675 Eaton 9395P-1200/1200 Eaton 9395P-1200/1100 Eaton 9395P-1200/1000...
Page 151: Figure 76. Typical Distributed Bypass System (1+1 And 2+0 Configurations)
NOTE This oneline does not show each UPM in the UPSs, but represents each UPS in the distributed bypass system. The internal Critical Load structure of each UPS is shown in the Single UPS System Oneline Conﬁgurations Section 6.3. Eaton ® Power Xpert ®...
Page 152: Figure 77. Typical Distributed Bypass System (2+1 And 3+0 Configurations)
NOTE This oneline does not show each UPM in the UPSs, but represents each UPS in the distributed bypass system. The internal Critical Load structure of each UPS is shown in the Single UPS System Oneline Conﬁgurations Section 6.3. Eaton ® Power Xpert ®...
Page 153: Figure 78. Typical Distributed Bypass System (3+1 And 4+0 Configurations)
NOTE This oneline does not show each UPM in the UPSs, but represents each UPS in the distributed bypass system. The internal Critical Load structure of each UPS is shown in the Single UPS System Oneline Conﬁgurations Section 6.3. Eaton ® Power Xpert ®...
Page 154 Understanding UPS Operation Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 155: Figure 79. Ups Controls And Indicators
Identifies the touchscreen control panel and the location of the CB1 circuit breaker (optional). Figure 79. UPS Controls and Indicators Touchscreen Control Panel AC Input Breaker CB1 (optional) ISBM ISBM (Right Door Removed) Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 156: Figure 80. Ups Color Touchscreen Control Panel Location (Typical)
For a description of the UPS control panel functions, see paragraph 7.3 Using the Color Touchscreen Control Panel. Figure 80. UPS Color Touchscreen Control Panel Location (Typical) Color Touchscreen Control Panel ISBM Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 157: Figure 81. Ups Color Touchscreen Control Panel (Typical)
When the unit powers up, the screen displays as shown in Figure 81. When power is applied to the system, the display advances to the Sign In screen shown in Figure Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 158 The Alarm indicator may be illuminated along with other indicators. Lit Flashing There is a new UPS alarm condition. The indicator flashes until acknowledged by pressing any control panel pushbutton once. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 159: Figure 82. Parts Of The Touch Screen
The UPS status area automatically displays the Eaton model number, current time and date, active alarms, active notices, and load percent and battery run time for the UPS. If the Eaton Environmental Monitoring Probe is installed, the temperature and humidity sensed by the probe will also be displayed. The small head symbol between the system model and time allows the operator select a different language from an imbedded list.
Page 160: Figure 83. Sign In Or Password Request Screen
Level Name Passcode USER NONE USER CONTROL 1111 USER + CONTROL CONFIGURATION 0101 USER + CONTROL + CONFIGURATION Service Only USER + CONTROL + CONFIGURATION + SERVICE SERVICE Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 161: Figure 84. Home Screen
Yellow lines indicates an out-of-tolerance condition. NOTE Screens shown are representative examples of system operation. The screen data will vary based on system activity at the time of observation. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 162: Figure 85. Main Menu And Power Maps Screen (Online Mode)
See Output KVA ﬁgure. See Average Efﬁciency ﬁgure. Consumption ﬁgure. Touching the LOAD kVA button displays the Output kVA screen in Figure Figure 86. Output kVA Screen from Home Screen Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 163: Figure 87. Average Efficiency Screen From Home Screen
Touching the AVERAGE EFFICIENCY button displays the system efficiency screen shown in Figure Figure 87. Average Efficiency Screen from Home Screen Touching the CONSUMPTION button displays the screen in Figure Figure 88. Consumption Screen from Home Screen Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 164: Figure 89. Bypass Screen
Figure 90 is an example of a command request confirmation pop-up screen. This type of pop-up allows the user to confirm that the requested command is valid. Figure 90. Typical Command Confirmation Screen (Charger Off) Eaton ® Power Xpert ®...
Page 165: Figure 91. Meters Summary Screen
24 hours, 7 days, 30 days, or 1 year. This is true of all the meters screens listed in the top section. Figure 91. Meters Summary Screen See Average Efﬁciency Figure See Consumption Figure Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 166: Figure 92. Input Meters Screen
Input Meters screen. This screen displays the individual phase and total power values of the system. Figure 92. Input Meters Screen The Bypass Meters Screen shown in Figure 93 displays values pertaining to the Bypass conditions. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 167: Figure 93. Bypass Meters Screen
UPS Operating Instructions Figure 93. Bypass Meters Screen The Output Meters Screen shown in Figure 94 displays values pertaining to the system output. Figure 94. Output Meters Screen Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 168: Figure 95. Input Meters Detail Screen
The Bypass, Output, and Battery meters screens display similar values relevant to their monitoring of the system. Figure 95. Input Meters Detail Screen The Select Source screen shown in Figure 96 allows the operator to choose the individual source for system readings. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 169: Figure 96. Select Source Screen
7 7 . . 3 3 . . 1 1 0 0 B B a a t t t t e e r r y y M M e e t t e e r r s s S S c c r r e e e e n n s s Figure 97 shows the Battery Meters basic screen. Figure 97. Battery Meters Screen Figure 98 shows the Battery Log access screen. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 170: Figure 98. Battery Log Screen
UPS Operating Instructions Figure 98. Battery Log Screen Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 171: Figure 99. Battery Log Detail
UPS Operating Instructions Figure 99 shows the Battery Log Detail screen. Figure 99. Battery Log Detail Figure 100 shows the Battery Log Summary screen. Figure 100. Battery Log Summary Screen Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 172: Figure 101. System Events Screen
Each window shows five events. The operator can also use the UP/DOWN arrows above and below the blue field (2) showing the number of events in the log. See Figure 102. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 173: Figure 102. User Log Screen
Selecting an event opens the Event Detail screen shown in Figure 103. This screen details the specifics of the event for the user to see. Figure 103. User Log Detail Screen Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 174: Figure 104. System Status Screen
Figure 104. System Status Screen Figure 105 shows the Module Controls screen. This screen allows control of the individual modules within the system. It also gives their values and status. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 175: Figure 105. Module Controls Screen
Figure 106. Module Control Detail Screen The Metering Method screen allows the operator to select line-to-line or line-to-neutral monitoring values. See Figure 107 Figure 108. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 176: Figure 107. Online Mode Metering Method Option Screen
UPS Operating Instructions Figure 107. Online Mode Metering Method Option Screen Figure 108. Bypass Mode Metering Method Option Screen Indicates an Event (System on Bypass) Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 177: Figure 109. Settings Screen
7 7 . . 3 3 . . 1 1 5 5 C C o o n n f f i i g g u u r r a a t t i i o o n n O O p p t t i i o o n n s s S S c c r r e e e e n n The screen shown in Figure 110 allows the operator to affect changes to various system values. Figure 110. Configuration Options Screen Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 178: Figure 111. Energy Advantage Architecture (Eaa) Screen
Figure 111. Energy Advantage Architecture (EAA) Screen The screen shown in Figure 112 asks the operator to verify disabling the ESS mode running at that time. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 179: Figure 112. Disable Ess Screen
7 7 . . 3 3 . . 1 1 7 7 S S t t a a t t i i s s t t i i c c s s B B a a s s i i c c S S c c r r e e e e n n The screen shown in Figure 114 allows the operator to query the system for various operational statistics such as shown in Figure 115. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 180: Figure 114. Statistics Basic Screen
7 7 . . 3 3 . . 1 1 8 8 E E S S S S C C o o m m p p a a r r i i s s o o n n S S c c r r e e e e n n The screen shown in Figure 116 allows the operator to visually obtain EAA mode efficiency values. Eaton ® Power Xpert ®...
Page 181: Figure 116. Ess Comparison Screen
7 7 . . 3 3 . . 2 2 0 0 S S y y s s t t e e m m O O v v e e r r v v i i e e w w S S c c r r e e e e n n The screen shown in Figure 118 displays values for all UPS and UPM parameters. Eaton ® Power Xpert ®...
Page 182: Figure 118. System Overview Screen
UPS Operating Instructions Figure 118. System Overview Screen Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 183 U U P P S S O O p p e e r r a a t t i i o o n n u u s s i i n n g g t t h h e e C C o o l l o o r r T T o o u u c c h h s s c c r r e e e e n n C C o o n n t t r r o o l l P P a a n n e e l l NOTE The Energy Saver System mode commands are displayed only if installed at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 184 à l’étape suivante. N’utiliser cette fonction que pour mettre la charge critique hors tension. NOTE The following instructions are for the Eaton-supplied REPO switch. If a customer- supplied REPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch.
Page 185: Figure 119. Repo Operation
Close all UPS Bypass input feeder circuit breakers. *Close input breaker CB1. Close the doors and secure the latches. Observe the UPS control panel displays becoming active, indicating logic power. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 186 On the System Status screen, verify the UPS status is OK and the UPM status is OFFLINE. Verify no alarms are active on the Events Log screen. 10. On the System Status screen, select the UPS Controls command. Eaton ® Power Xpert ®...
Page 187 The UPM Control Command screen is displayed. 17. On the UPM Control Command screen, select UPM GO TO ONLINE. 18. Press the SELECT pushbutton on the UPM Command menu bar. The UPM transfers to Online mode. The UPM status indicates ONLINE. Eaton ® Power Xpert ®...
Page 188 The UPM Control Command screen is displayed. On the UPM Control Command screen, select UPM GO TO ONLINE. Press the SELECT pushbutton on the UPM Command menu bar. The UPM transfers to Online mode. The UPM status indicates ONLINE. Eaton ® Power Xpert ®...
Page 189 7 7 . . 5 5 . . 7 7 S S i i n n g g l l e e U U P P S S S S h h u u t t d d o o w w n n u u s s i i n n g g U U P P M M S S h h u u t t d d o o w w n n NOTE To shut down a single UPS, MOBs with dual auxiliary contacts must be installed and connected. To shut down a single UPS: Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 190 14. Open the input and bypass feeder circuit breakers for the UPS being shut down. The UPS is now completely shut down. External Communications Failure alarm is active on remaining online UPSs. This is an expected event and will clear upon UPS restart. Eaton ® Power Xpert ®...
Page 191 Turn off all equipment that is being powered by the distributed bypass system. Perform the LOAD OFF procedure in paragraph 7.5.11 Using the UPS LOAD OFF Pushbutton or Command on the UPS being shut down. Eaton ® Power Xpert ®...
Page 192 To shut down the UPS, press LOAD OFF from the Load Off menu bar, and hold for three seconds. To abort the shutdown, press CANCEL. Eaton ® Power Xpert ®...
Page 193 Restart the UPS after pressing the LOAD OFF pushbutton by following the procedure in paragraph 7.5.1 Starting the Distributed Bypass System in Online Mode 7.5.2 Starting the Distributed Bypass System in Bypass Mode. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 194 NOTE The following instructions are for the Eaton-supplied REPO switch. If a customer- supplied REPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch.
Page 195: Figure 120. Optional X-Slot Cards
C C h h a a p p t t e e r r 8 8 C C o o m m m m u u n n i i c c a a t t i i o o n n This chapter describes the communication features of the Eaton Power Xpert 9395P-1200 UPS system and provides information about connecting hardware.
Page 196 Real-time alarm events for all subscribed devices via the PredictPulse mobile app (Apple and Android). You can track all alarms by device. As critical alarms occur, Eaton will acknowledge them so you know when Eaton has diagnosed the alarm (and pending notification of resolution).
Page 197 The software’s mass configuration capabilities make installation and maintenance easy, which minimizes the effort required and benefits the bottom line. Eaton’s cost-effective Intelligent Power Software manages up to ten devices at no charge, with licences for up to 100 devices – or even an unlimited number – also available.
Page 198: Figure 121. Remote Monitor Panel Ii
The RMP II can be flush–mounted or surface–mounted on a desktop, or secured to a wall. Figure 121 shows an RMP II. Figure 121. Remote Monitor Panel II The RMP II contains a local horn and the backlit status indicators listed in Table Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 199: Table 38. Rmp Ii Status Indicators
SHUTDOWN IMMINENT The UPS is preparing to shut down because the UPS is in Battery mode and the DC voltage is approaching its low limit. This indicator is accompanied by a horn. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 200: Figure 122. Relay Interface Module Ii
Contacts are closed when approximately two minutes of battery time is remaining before the critical load is lost. UTILITY FAILURE Pins 6 and 15 Contacts are closed when Utility Failure is detected. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 201: Figure 123. Supervisory Contact Module Ii
TB2–7 through TB2–9 BYPASS NOT AVAILABLE TB2–10 through TB2–12 ON BATTERY TB2–13 through TB2–15 UPS ALARM TB2–16 through TB2–18 ON BYPASS TB2–19 through TB2–21 SHUTDOWN IMMINENT TB2–22 through TB2–24 Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 202 Communication Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 203 THE BATTERY STRING YOURSELF. VOLTAGES ARE ALWAYS PRESENT IN THE BATTERY STRING. If you suspect that a battery string needs service, contact an Eaton service representative. If the string requires service, refer to the battery manufacturer's operating manual for instructions on battery maintenance or contact an Eaton service representative.
Page 204: Table 41. Ups Filter Sizes
Ensure the UPS is in Online mode (Online status indicator is illuminated). If an alarm lamp is illuminated or the Online status indicator is not illuminated, contact an Eaton service representative. 9 9 . . 2 2 . . 2 2 M M O O N N T T H H L L Y Y M M a a i i n n t t e e n n a a n n c c e e...
Page 205: Figure 124. Isbm Section Air Filter Locations - Continuous Static Switch
Figure 124. ISBM Section Air Filter Locations – Continuous Static Switch Middle Right ISBM Air Filter Bottom Left ISBM Air Filters Bottom Right ISBM Air Filters For 4-wire systems only Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 206: Figure 125. Fi-Upm Air Filter Location
The FI-UPM filter size is 20" x 44" x 0.25". Contact an Eaton service representative for a replacement filter. To remove the filter: Remove one top screw and two bottom screws securing the FI-UPM front panel (refer to the Eaton ®...
Page 207: Figure 126. Fi-Upm Air Filter Location
9 9 . . 2 2 . . 4 4 A A N N N N U U A A L L M M a a i i n n t t e e n n a a n n c c e e Annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system. Contact an Eaton service representative for more information about service offerings.
Page 208 NO DISPOSAL Do not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 209 M M a a i i n n t t e e n n a a n n c c e e T T r r a a i i n n i i n n g g A basic training course, available from Eaton Corporation, gives you a competent working knowledge of the UPS system operation and teaches you how to perform first level corrective maintenance.
Page 210 UPS Maintenance Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 211 The UPS is housed in two or three free-standing cabinets with safety shields behind the door and front panels. The UPS is available in 50 or 60 Hz with various output power ratings. Models Power Rating Frequency Eaton 9395P-1200/1200* (four UPM) 1200 kVA, 50/60 Hz 1200 kW Eaton 9395P-1200/1200 (four UPM)
Page 212 110% for 10 minutes 125% for 120 seconds 150% for 15 seconds NOTE The 125% and 150% overloads are based on the non-derated hardware capability of the UPS. Eaton ® Power Xpert ® 9395P-1200 Installation and Operation Manual 164000500—Rev 11...
Page 213 Meets FCC Regulation 47, Part 15, for class A devices Electrostatic Discharge (ESD) Immunity Meets IEC 801-2 specifications. Withstands up to 25 kV pulse without damage and with no disturbance or adverse effect to the critical load. Eaton ® Power Xpert ®...
Page 214 16400050011 164000500 11...

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