Page 1 Power Xpert ™ 9395 UPS, Plus 1 UPS, and 825/550 UPS 450–825 kVA Installation and Operation Manual For use with Two UPM (450–550 kVA), Three UPM (650–825 kVA), and Plus 1 (650–825 kVA) UPS Models p/n: 164201725 Revision 15...
Page 2 Association, Inc. All other trademarks are property of their respective companies. All other trademarks are property of their respective companies. ©Copyright 2021 Eaton, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton.
Page 3 Dear Customer, On behalf of everyone at Eaton, we thank you for partnering with us, and trusting us to maintain your business continuity and preventing downtime at your facility. Our suite of backup power, power distribution and power management products are designed to protect you from a host of threats including power outages, surges, lighting strikes, and enable you to monitor and control your power infrastructure.
Page 4 Licensee or other subsidiary of Licensee’s parent, to copy, distribute, or otherwise transfer the Firmware without the prior written consent of Eaton. Licensee may transfer the Firmware directly to a third party only in connection with the sale of the Eaton product in which it is installed.
Page 5 TO THE EXTENT PERMITTED BY APPLICABLE LAW, THE USE OF THE PRODUCT IS AT LICENSEE’S SOLE RISK. 5.0 GENERAL PROVISIONS 5.1 Update Policy. Eaton may from time to time, but has no obligation to, create Updates of the Firmware or components thereof. 5.2 Limitation on Liability. NOTWITHSTANDING ANY PROVISION OF THIS AGREEMENT TO THE...
Page 6 Firmware pursuant to license arrangements between Eaton and such third parties. Third Party Licensor components in the Firmware are not licensed or warranted under the terms of this document, but are instead subject to the Third Party Licensors’...
Page 7 Eaton, the disclosure of which would cause substantial harm to Eaton that could not be remedied by the payment of damages alone and such confidential aspects of the Firmware shall not be disclosed to third parties without the prior written consent of Eaton.
Page 9 3.2.3 Installation Considerations ........................16 3.2.4 UPS System Power Wiring Preparation ....................26 3.2.5 UPS System Interface Wiring Preparation ....................43 3.2.6 Distributed Bypass Power Wiring Preparation ................... 44 Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 10 6.2.4 Harmonic Reduction System (HRS) ...................... 118 6.2.5 Variable Module Management System ....................118 6.2.6 Bypass Mode........................... 119 6.2.7 Battery Mode........................... 120 6.3 Single UPS System Oneline Configurations ....................121 Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 11 7.3.18 Transfer from Bypass to Online Mode ....................175 7.3.19 Transfer from Online to Bypass Mode and Shut Down UPMs ..............175 7.3.20 Single UPM Shutdown ........................176 7.3.21 Single UPM Restart ......................... 177 Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 12 7.6.3 Using the Main Menu Buttons ......................204 7.6.4 Power Maps Screen (Online Mode) ...................... 205 7.6.5 Power Maps Screen (Bypass Mode) ..................... 207 7.6.6 Command Confirmation Pop-Up......................207 Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 13 1 1 0 0 P P r r o o d d u u c c t t S S p p e e c c i i f f i i c c a a t t i i o o n n s s ................................................... . 2 2 4 4 3 3 10.1 Model Numbers ........................... 243 Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15 xiii...
Page 14 Table of Contents 10.2 Specifications............................243 10.2.1 UPS Input............................243 10.2.2 UPS Output ........................... 244 10.2.3 UPS Environmental ......................... 244 Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 15 Figure 1. Power Xpert 9395 Three UPM UPS (650–825 kVA)................2 Figure 2. Power Xpert 9395 Plus 1 UPS (650–825 kVA) with the Field Installed UPM..........2 Figure 3. Power Xpert 9395-825/550 Two UPM UPS (450–550 kVA) ..............3 Figure 4.
Page 16: Table Of Contents
UPS System – Three UPM, Common Rectifier Feed, Separate Battery, Dual-Feed Configuration, Continuous Static Switch ......................125 Figure 77. Plus 1 UPS System – Four UPM, Common Rectifier Feed, Common Battery, Dual-Feed Configuration, Continuous Static Switch ......................126 Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 17 UPS Color Touchscreen Control Panel (Typical)................. 200 Figure 109. Parts of the Touch Screen ......................202 Figure 110. Sign In or Password Request Screen ....................203 Figure 111. Home Screen ..........................204 Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15 xvii...
Page 18 Relay Interface Module II ......................232 Figure 150. Supervisory Contact Module II ...................... 233 Figure 151. ISBM Section Air Filter Locations....................237 Figure 152. Two UPM Section Air Filter Locations..................... 238 xviii Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 19 List of Figures Figure 153. Three UPM Section Air Filter Locations ................... 239 Figure 154. FI-UPM Air Filter Location ......................240 Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 20 List of Figures Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 21 Table 12. Supplied Wiring Terminal Hardware....................36 Table 13. UPS External Power Cable Terminations for the Three UPM Power Xpert 9395-825/650, 9395-825/750, and 9395-825/825 and the Two UPM Power Xpert 9395-825/450, 9395-825/500, 9395-825/550 ......37 Table 14. Supplied External Wiring Terminal Hardware Kit ................... 37 Table 15.
Page 22 Table 39. RMP II Status Indicators........................ 231 Table 40. Customer Interface Connectors...................... 232 Table 41. SCM II Status Indicators and Connections..................233 Table 42. UPS Filter Sizes........................... 236 xxii Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 23 Technical Publications Feedback Form for User Manuals Eaton Product Type 9395 Document Number†* Revision# Feedback Type: Comments Error Report Questions Describe Feedback*: Suggestions: Name* E‐mail* Please complete the form and submit it to Eaton Technical Publications by clicking on the following link: Submit Completed Form † Document numbers can be found in the footer sec on or last page of the manual. Example: “xxxxxxxxx” (nine digits) *Required ...
Page 24 The Power Xpert 9395 Three UPM UPS (650-825 kVA) contains two sections: a section configured either as an integrated system bypass module (ISBM) or an Input Output Module (IOM) rated for a maximum of 825 kVA and an Uninterruptible Power Module (UPM) section containing three UPMs.
Page 25 Figure 1. Power Xpert 9395 Three UPM UPS (650–825 kVA) Older LCD Pushbutton Control Panel UPM SECTION ISBM or IOM SECTION Figure 2. Power Xpert 9395 Plus 1 UPS (650–825 kVA) with the Field Installed UPM Older LCD Pushbutton Control Panel ISBM or IOM SECTION UPM SECTION FI-UPM Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 26 Figure 3. Power Xpert 9395-825/550 Two UPM UPS (450–550 kVA) Color Touchscreen Control Panel ISBM or IOM SECTION UPM SECTION Figure 4. Power Xpert 9395-825/550 Two UPM UPS with the Field Installed UPM (450–825 kVA) Color Touchscreen Control Panel ISBM or IOM SECTION UPM SECTION...
Page 27 1 1 . . 2 2 . . 1 1 I I n n t t e e g g r r a a t t e e d d B B a a t t t t e e r r y y C C a a b b i i n n e e t t s s Battery backup protection can be provided by equipping the UPS system with up to four Eaton 9395 battery cabinets containing sealed lead–acid, maintenance–free batteries.
Page 28 1 1 . . 2 2 . . 5 5 S S e e p p a a r r a a t t e e R R e e c c t t i i f f i i e e r r I I n n p p u u t t The Power Xpert 9395 450–550 kVA UPS can be supplied with separate rectifier inputs for each UPM. Separate inputs provide increased flexibility and reliability by allowing multiple input sources to supply the UPS.
Page 29 1 1 . . 2 2 . . 9 9 I I n n h h e e r r e e n n t t R R e e d d u u n n d d a a n n c c y y To deliver greater reliability, the Power Xpert 9395 UPS can be configured by an authorized Eaton Customer Service Engineer for inherent redundancy if a FI-UPM is installed.
Page 30 UPMs are each powered from separate battery sources. UPMs in distributed bypass and parallel systems must use a separate battery system. Consult the Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual for specifics on battery cabinet usage with the PowerXpert 9395.
Page 31 U U s s i i n n g g T T h h i i s s M M a a n n u u a a l l This manual describes how to install and operate the Power Xpert 9395 UPS (450–550 kVA) cabinet. Read and understand the procedures described in this manual to ensure trouble-free installation and operation.
Page 32 F F o o r r M M o o r r e e I I n n f f o o r r m m a a t t i i o o n n Refer to the Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual for the following additional information: •...
Page 33 1 1 . . 9 9 W W a a r r r r a a n n t t y y To view the UPS warranty please click on the link or copy the address to download from the Eaton website: UPS Product Warranty https://www.eaton.com/content/dam/eaton/products/backup-power-ups-surge-it-power-distribution/backup-...
Page 34 ELECTRIC ENERGY HAZARD. Do not attempt to alter any UPS or battery wiring or connectors. Attempting to alter wiring can cause injury. • Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 35 End forklift slots may be used for minor positioning if the forks are kept in a horizontal position with no upward angling. If these instructions are not followed, damage to the wiring channel and wiring will occur. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 36 Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements en vigueur dans votre localité. – Ne jamais jeter les batteries au feu. L'exposition aux flammes risque de les faire exploser. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 37 Safety Warnings Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 38 Service Engineer, or the warranty terms become void (see Section Warranty). This service is offered as part of the sales contract for the UPS system. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.
Page 39 3 3 . . 2 2 . . 3 3 I I n n s s t t a a l l l l a a t t i i o o n n C C o o n n s s i i d d e e r r a a t t i i o o n n s s The UPS system installation must meet the following guidelines: • The system must be installed on a level floor suitable for computer or electronic equipment. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 40 18. Dimensions are in millimeters (inches). Table 2 does not include the weight of the Field Installed UPM (FI-UPM). For Field Installed UPM (FI-UPM) weights and dimensions, refer to the Eaton 9395 Field Installed UPM Mechanical Installation Manual, listed in paragraph 1.7 For More Information.
Page 41 UPS requirements. Operating temperatures above the recommended range will result in decreased battery life and performance, and will reduce or void the battery warranty. Refer to Eaton’s Terms and Conditions of Sale with Battery Replacement Coverage and the Battery Replacement Price Book for more information.
Page 42 Figure 5. UPS Cabinet Dimensions – Three UPM (Front View) Dimensions are in millimeters [inches]. Figure 6. UPS Cabinet Dimensions – Two UPM (Front View) Dimensions are in millimeters [inches]. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 43 Figure 7. UPS Cabinet Dimensions (Right Side View) [1.6] [32.7] 871.7 [34.3] Dimensions are in millimeters [inches]. Figure 8. ISBM Section Dimensions (Front View) Dimensions are in millimeters [inches]. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 44 Figure 9. UPM Section Dimensions – Three UPM (Front View) Dimensions are in millimeters [inches]. Figure 10. UPM Section Dimensions – Two UPM (Front View) Dimensions are in millimeters [inches]. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 45 UPS Installation Plan and Unpacking Figure 11. ISBM Section Dimensions (Top View) Front Dimensions are in millimeters [inches]. Figure 12. ISBM Section Dimensions (Bottom View) Front Dimensions are in millimeters [inches]. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 46 Figure 13. UPM Section Dimensions – Three UPM (Top View) Front Dimensions are in millimeters [inches]. Figure 14. UPM Section Dimensions – Two UPM (Top View) Front Dimensions are in millimeters [inches]. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 47 Figure 15. ISBM Section Center of Gravity – Continuous Static Switch Dimensions are in millimeters [inches]. Figure 16. UPM Section Center of Gravity – Three UPM Dimensions are in millimeters [inches]. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 48 Figure 18. Remote EPO Switch Dimensions 0.87 115.8 [0.22] [4.56] 88.9 [3.50] 114.3 95.3 [4.50] [3.57] (Square) 1.57 [0.40] Needed to remove key 1/2” Knockout Pattern (Typical 5 Sides) Dimensions are in millimeters [inches]. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 49 The bonding jumper must be copper wire. • Eaton UPS systems are designed to operate with two optional ground schemes. Both configurations comply with international safety regulations (as seen on the UPS name plate). Internal reference generated through an earth reference. Ground current will be equal to or less than 5% of the unit rating.
Page 50 A Field Installed UPM (FI-UPM) is always designated as UPM 4. • The Power Xpert 9395-825/550 two UPM UPS is upgradable to a fully rated 825 kVA with the addition of the FI-UPM. Because of this future upgradability, the UPS wire and external overcurrent protection ratings listed in the following tables are specified for 825 kVA.
Page 51 UPS Installation Plan and Unpacking Table 5. Input/Output Ratings and External Wiring Requirements for the Three UPM Power Xpert 9395-825/650, 9395-825/ 750, and 9395-825/ 825– Common Battery Rating 50/60 Hz Units Basic Unit Rating Input and Output Voltage Volts 400/400 480/480 400/400 480/480 400/400 480/480 AC Input to UPS Rectifier (0.98 Minimum pF)
Page 52 UPS Installation Plan and Unpacking Table 5. Input/Output Ratings and External Wiring Requirements for the Three UPM Power Xpert 9395-825/650, 9395-825/ 750, and 9395-825/ 825– Common Battery (Continued) Rating 50/60 Hz Units Basic Unit Rating Input and Output Voltage Volts...
Page 53 UPS Installation Plan and Unpacking Table 6. Input/Output Ratings and External Wiring Requirements for the Three UPM Power Xpert 9395-825/650, 9395-825/ 750, and 9395-825/ 825 – Separate Battery Rating 50/60 Hz Units Basic Unit Rating Input and Output Voltage Volts 400/400 480/480 400/400 480/480 400/400 480/480 AC Input to UPS Rectifier (0.98 Minimum pF)
Page 54 UPS Installation Plan and Unpacking Table 6. Input/Output Ratings and External Wiring Requirements for the Three UPM Power Xpert 9395-825/650, 9395-825/ 750, and 9395-825/ 825 – Separate Battery (Continued) Rating 50/60 Hz Units Basic Unit Rating Input and Output Voltage...
Page 55 UPS Installation Plan and Unpacking Table 7. Input/Output Ratings and External Wiring Requirements for the Two UPM Power Xpert 9395-825/450, 9395-825/ 500, and 9395-825/ 550– Common Battery Rating 50/60 Hz Units Basic Unit Rating Input and Output Voltage Volts 400/400 480/480 400/400 480/480 400/400 480/480 AC Input to UPS Rectifier (0.98 Minimum pF)
Page 56 UPS Installation Plan and Unpacking Table 7. Input/Output Ratings and External Wiring Requirements for the Two UPM Power Xpert 9395-825/450, 9395-825/ 500, and 9395-825/ 550– Common Battery (Continued) Rating 50/60 Hz Units Basic Unit Rating Input and Output Voltage Volts...
Page 57 UPS Installation Plan and Unpacking Table 8. Input/Output Ratings and External Wiring Requirements for the Three UPM Power Xpert 9395-825/650, 9395-825/ 750, and 9395-825/ 825 – Separate Battery (Continued) Rating 50/60 Hz Units Basic Unit Rating Input and Output Voltage...
Page 58 UPS Installation Plan and Unpacking Table 9. Separate Rectifier Input UPM Ratings and External Wiring Requirements for the Three UPM Power Xpert 9395- 825/650, 9395-825/750, and 9395-825/825 and the Two UPM Power Xpert 9395-825/450, 9395-825/500, 9395-825/550 – Separate Battery Rating 50/60 Hz...
Page 59 UPS Installation Plan and Unpacking Table 11. UPS Intercabinet Power Cable Terminations for the Three UPM Power Xpert 9395-825/650, 9395-825/750, and 9395-825/825 and the Two UPM Power Xpert 9395-825/450, 9395-825/500, 9395-825/550 Tightening Bus Landings Terminal Function Terminal Function Stud Torque Nm (lb ft)
Page 60 Figure 45 shows the location of the power cable terminals inside the UPS. Table 13. UPS External Power Cable Terminations for the Three UPM Power Xpert 9395-825/650, 9395-825/750, and 9395- 825/825 and the Two UPM Power Xpert 9395-825/450, 9395-825/500, 9395-825/550...
Page 61 Manual Hydraulic Crimp Tool 14 Ton Thomas & Betts TBM14M Die Set Thomas & Betts 15506 Table 16. Separate Rectifier Input UPM Power Cable Terminations for the Power Xpert 9395-275/225, 9395-275/275, and 9395-250/228 Tightening Torque Size of Pressure Type Screw Terminal Function Terminal...
Page 62 AC Input to Bypass and Output (Four Wire) (A, B, C, Ground) AC Input to Bypass and Output (Five Wire) (A, B, C, Neutral, Ground) AC Input to UPS Rectifier 400 Vac (Each UPM) Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 63 Power Xpert 9395-825/650 100% Rated 1200A 1000A 80% Rated 1600A 1600A Power Xpert 9395-825/750 100% Rated 1600A 1200A 80% Rated 2000A 1600A Power Xpert 9395-825/825 100% Rated 1600A 1200A Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 64 Module Output Breakers (MOBs) are to be provided by the customer. Table 20 lists the recommended rating for bypass, output, and MOB circuit breakers. Bypass breakers are not required for IOM configurations. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 65 NOTE Because of the future upgradability to a fully rated 825 kVA UPS with the addition of the FI-UPM, these breaker sizes are specified for an 825 kVA UPS. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 66 Vdc, 20 mA minimum) connected between the alarm input and common terminal. All control wiring and relay and switch contacts are customer-supplied. • The building alarms can be programmed to display the alarm functional name. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 67 E12 terminal of all other paralleled modules of the Distributed Bypass system. – DO NOT install both a source neutral and a bonding jumper. See Table 8 for neutral bonding jumper wire sizes. The bonding jumper must be copper wire. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 68 UPS function and requires no additional work by the installer or user. Please contact the Eaton help desk listed in Chapter 1 for additional guidance regarding dual high impedance ground sources. When selecting the most appropriate grounding scheme for your application, consider items such as: –...
Page 69 If these instructions are not followed, damage to the wiring channel and wiring will occur. Carefully inspect the outer packaging for evidence of damage during transit. Do not install a damaged cabinet. Report any damage to the carrier and contact an Eaton service representative immediately.
Page 70 While waiting for installation, protect the unpacked cabinet from moisture, dust, and other harmful contaminants. Failure to store and protect the UPS properly may void your warranty. Figure 19. UPS Cabinet as Shipped on Pallet (ISBM Section) Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 71 UPS Installation Plan and Unpacking Figure 20. UPS Cabinet as Shipped on Pallet (UPM Section – Three UPM) Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 72 UPS Installation Plan and Unpacking Figure 21. UPS Cabinet as Shipped on Pallet (UPM Section – Two UPM) Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 73 UPS Installation Plan and Unpacking Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 74 End forklift slots may be used for minor positioning if the forks are kept in a horizontal position with no upward angling. If these instructions are not followed, damage to the wiring channel and wiring will occur. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 75 Figure 27). Remove the right side shipping bracket. Figure 22. Removing the Left Side Shipping Bracket Front Door Pallet Shipping Bracket Bolts Shipping Bracket Left Side Shipping Bolts Bracket Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 76 Carefully lower the UPS cabinet until the cabinet base contacts the floor. Repeat Steps 2 through 6 for the remaining cabinet. Proceed to paragraph 4.5 Field Installed UPM Installation. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 77 UPS System Installation Figure 24. Removing the Three UPM Section Left Side Shipping Bracket UPM Removable Front Panels Pallet Shipping Bracket Bolts Wireway Panel Shipping Bracket Left Side Shipping Bolts Bracket Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 78 UPS System Installation Figure 25. Removing the Three UPM Section Right Side Shipping Bracket Pallet Shipping Bracket Bolts Right Side Shipping Bracket Shipping Bracket Bolts Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 79 UPS System Installation Figure 26. Removing the Two UPM Section Left Side Shipping Bracket UPM Removable Front Panels Pallet Shipping Bracket Bolts Wireway Panel Shipping Bracket Left Side Shipping Bolts Bracket Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 80 Remove the screws securing the top and bottom internal safety shield panels and remove the panels. Retain the hardware for later use. Remove the screws securing the corner channel and remove the channel (see Figure 28). Retain the hardware for later use. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 81 UPM section. Verify that the ISBM section right side is against the UPM section left side and the front of the cabinet bases are flush with each other (see Figure 29). Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 82 ISBM and UPM sections. Secure the bracket with the screws from the hardware kit (see Figure 30). 13. Proceed to paragraph 4.4 Electrically Connecting the Sections. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 83 The 3G1 and 3G2 yellow, orange, and brown AC input intercabinet power wiring harnesses are not supplied with the Power Xpert 9395-825/550 Two UPM UPS model. Locate the 1G1, 1G2, 2G1, 2G2, 3G1, and 3G2 power wiring harnesses. Route these harnesses through the wiring access in the right side panel of the ISBM section to the AC Input to UPMs terminals.
Page 84 The 3G4 and 3G4 yellow, orange, brown, and gray AC output intercabinet power wiring harnesses are not supplied with the Power Xpert 9395-825/550 Two UPM UPS model. 10. Locate the 1G4, 1G5, 2G4, 2G5, 3G4, and 3G5 power wiring harnesses. Remove the front two columns of wire ties securing the cables to facilitate routing cablesto the AC Output from UPMs terminals.
Page 85 27. If installing a tie cabinet or distribution panel for a distributed bypass system, proceed to paragraph 4.7 Distributed Bypass Tie Cabinet Installation; otherwise, proceed to paragraph 4.8 Installing UPS External and Battery Power Wiring. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 86 UPS System Installation Figure 31. ISBM Section Intercabinet Power Terminal Locations – Common Rectifier Feed, Continuous Static Switch AC Input to Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 87 NOTE Two cable lugs will be connected to each terminal stud. When connecting the cable lugs, install the ﬁrst lug on the stud with the raised barrel portion facing the back of the cabinet. Install the second lug with the raised barrel portion facing the front of the cabinet. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 88 Cable 3G3 Black Cable 3G3 Red – UPM 3 (3E4A) UPM 3 (3E5A) Cable 3G3 Black Cable 3G3 Red (Not used with Two UPM systems.) (Not used with Two UPM systems.) Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 89 NOTE Two cable lugs will be connected to each terminal stud. When connecting the cable lugs, install the ﬁrst lug on the stud with the raised barrel portion facing the back of the cabinet. Install the second lug with the raised barrel portion facing the front of the cabinet. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 90 Location of P61 Harness Front Front UPM Wireway Location of P50, P51, and P70 Harnesses Location of RJ-45 Coiled CAN Cable ISBM Section Right Side View UPM Section Left Side View Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 91 Figure 36. Pl1 Interface Board Location Pl1 Interface Board Front ISBM Section Right Side Inside View Figure 37. J39 Location on Pl1 Interface Board Pl1 Interface Board J39 Inverter CAN Connector Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 92 F F i i e e l l d d I I n n s s t t a a l l l l e e d d U U P P M M I I n n s s t t a a l l l l a a t t i i o o n n If installing a Plus 1 model or adding the FI-UPM to an 825/550 model, install the FI-UPM using the instructions in the Power Xpert 9395 Field Installed UPM Mechanical Installation Manual, listed in paragraph 1.7 For More Information.
Page 93 Hex Nut Conical Washer Flat Washer Bus Bar Flat Washer Bolt Head Single Lug Installation Hex Nut Conical Washer Flat Washer Bus Bar Flat Washer Bolt Head Double Lug Installation Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 94 If installing a UPS with separate rectifier feeds, proceed to Step 6; otherwise, proceed to Step 8. NOTE On a UPS that is configured for separate rectifier inputs, all sources that feed the separate rectifier inputs must be derived from a common ground point. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 95: Figure 39. Conduit And Wire Entry Locations
ISBM Section Front Ventilation Grill Debris Shields (Remove shields before operating system.) Three UPM Section Front Ventilation Grill Debris Shields (Remove shields before operating system.) Two UPM Section Front Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 96: Figure 40. Isbm Section Conduit And Wire Entry Locations
Connect phase A, B, and C rectifier input power wiring from the utility source to each UPM rectifier input terminal block in the UPS cabinet. See paragraph 3.2.4 UPS System Power Wiring Preparation, Table Table 16 for wiring and termination requirements. Proceed to Step 9. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 97 Neutral (if required) power wiring from output terminals and neutral terminals to the critical load. See paragraph 3.2.4 UPS System Power Wiring Preparation for wiring and termination requirements. 15. Proceed to paragraph 4.8.3 Battery Power Wiring. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 98: Figure 41. Distributed Bypass Wire Length
NOTE Any difference in wire length will result in decreased capacity of the UPS system while on bypass. For example, a 10% difference between the longest and shortest wire lengths will result in a decrease in bypass capacity of 10%. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 99: Figure 42. Isbm Section Power Terminal Locations - Common Rectifier Feed, Continuous Static Switch
UPS System Installation Figure 42. ISBM Section Power Terminal Locations – Common Rectifier Feed, Continuous Static Switch NOTE Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 100: Figure 43. Isbm Section Power Terminal Detail Aa - Common Rectifier Feed, Continuous Static Switch
When sizing the battery system, do not exceed the internal battery charger capabilities. See Chapter 10 Product Specifications for maximum battery charger currents. To install wiring to connections: NOTE An installed FI-UPM is always designated as UPM 4. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 101 Installation, Step 2. Secure with the retained hardware. Reinstall the left front panel removed in paragraph 4.8.2 External Power Wiring Installation, Step 1 and secure with the retained hardware. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 102: Figure 44. Ups Power Terminal Detail Bb - Common Battery
UPS System Installation Figure 44. UPS Power Terminal Detail BB – Common Battery DC Input from Battery + (E4) Front DC Input from Battery – (E5) Section B–B Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 103: Figure 45. Ups Power Terminal Detail Bb - Separate Battery
Hazardous voltages are present near the user interface terminal area if the UPS is not totally disconnected. Use the procedures in the following paragraphs to connect the TB1, TB1 Battery, TB2, and TB3 interface connections. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 104 10. Reinstall the small top internal safety shield panel and secure with the cabinet mounted screws. 11. Reinstall the front door removed in Step 6 and secure with the retained hardware. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 105: Figure 46. Isbm Section Interface Terminal Locations
UPS System Installation Figure 46. ISBM Section Interface Terminal Locations Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 106 Default function set for charger off. Building Alarm 3 Return Input: Programmable UPS alarm, activated by a remote dry contact closure. Building Alarm 4 Default function set for on generator. Default: On Generator Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 107: Figure 47. Interface Terminal Detail
NOTE “Return” indicates connection to electronics circuit ground. “Common” indicates connection to common side of isolated relay contact. Figure 47. Interface Terminal Detail X-Slot Communication Bays See Figure ”Terminal Blocks TB1, TB2, and TB3 Connector Assignments” for terminal assignments. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 108: Figure 48. Typical Alarm Relay Connection
Alarm relay normally-open and normally-closed return terminals are separated on the terminal board but are electrically in common. Do not directly connect relay contacts to the mains related circuits. Reinforced insulation to the mains is required. Alarm relay wiring should be a minimum of 22 AWG Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 109: Figure 49. Terminal Blocks Tb1, Tb2, And Tb3 Connector Assignments
NOTE The building alarms can be programmed to display the alarm functional name. NOTE A jumper wire must be connected between pins 1 and 2 on TB1, if the normally-closed REPO contact is not used. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 110 11. Reinstall the front door removed in Step 3 and secure with the retained hardware. 12. If wiring X-Slot connections, proceed to paragraph 4.9.3 X-Slot Connections; otherwise, proceed to Step 13. Close the door and secure the latch. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 111: Figure 50. Typical Battery Interface Connection - Common Battery System
When installing internal wiring to X-Slot terminals, route the wiring through the internal opening in the X-Slot communication bay. NOTE For installation and setup of an X-Slot card, contact an Eaton service representative (see Section 4.8 Installing UPS External and Battery Power Wiring).
Page 112: Figure 52. X-Slot Communication Bays
A latching-type Remote Emergency Power-off (REPO) switch can be used in an emergency to shut down the UPS and remove power to the critical load from a location away from where the UPS is installed. Figure 53 shows a REPO switch. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 113: Figure 53. Repo Switch
The REPO switch must be a normally-open or normally-closed latching–type switch not tied into any other circuits. NOTE 5 This procedure is intended to be used for the installation of the Eaton-supplied REPO switch. If installing another manufacturer's switch, use this procedure only as a guide. NOTE 6 The REPO switch wiring must be in accordance with NEC Article 725 Class 2 requirements.
Page 114: Figure 54. Normally-Open Repo Switch Wiring
Figure 55 shows the wiring connections if the normally-closed REPO contacts are used, and Figure 56 shows alternative methods of connecting a REPO switch if using another manufacturer's switch. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 115: Figure 55. Normally Closed Repo Switch Wiring
4 4 . . 1 1 1 1 I I n n s s t t a a l l l l i i n n g g O O p p t t i i o o n n s s , , A A c c c c e e s s s s o o r r i i e e s s , , a a n n d d D D i i s s t t r r i i b b u u t t e e d d B B y y p p a a s s s s C C o o n n t t r r o o l l W W i i r r i i n n g g To install options, accessories, and distributed bypass control wiring, see Chapter 5 Installing Options and Accessories Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 116 1.9 Warranty become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date. 4 4 . . 1 1 3 3 C C o o m m p p l l e e t t i i n n g g t t h h e e I I n n s s t t a a l l l l a a t t i i o o n n C C h h e e c c k k l l i i s s t t The final step in installing the UPS system is completing the following Installation Checklist.
Page 117 Accessories are mounted in installed locations and wiring is terminated inside the UPS cabinet. (OPTIONAL) o The debris shield covering the UPS cabinet ventilation grill is removed. o Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 118 Pull-chain wiring between the UPS cabinets is properly installed. o Adequate workspace exists around the UPS cabinets, the tie cabinet, and other cabinets. o Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 119 UPS System Installation Notes _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 120 In addition, this card can be used to connect optional system monitoring devices, such as a Remote Monitor Panel II, a Relay Interface Module II, or a Supervisory Contact Module II to the UPS. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 121: Figure 57. Powerware Hot Sync Can Bridge Card
UPS. See Figure 45 Figure 51 for X-Slot communication bay locations. To locate the appropriate terminals on the Powerware Hot Sync CAN Bridge Card, see Figure 58 Table Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 122: Figure 58. Powerware Hot Sync Can Bridge Card Connections
Alarm Relay NO Normally open contact closes when UPS is on bypass. RMP II, RIM II, and SCM II connections. CAN L CAN Input for parallel operation. Can H Shield Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 123 NOTE Setup of the Powerware Hot Sync CAN Bridge Card for parallel operation must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. 12. Reinstall the small top internal safety shield panel and secure with the cabinet mounted screws.
Page 124: Figure 59. Distributed Bypass System Can And Pull-Chain Simplified Interface Wiring
J3 8 (L) J3 8 (L) J3 9 (H) J3 9 (H) J3 9 (H) J3 9 (H) J3 10 (Shield) J3 10 (Shield) J3 10 (Shield) J3 10 (Shield) Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 125: Figure 61. Distributed Bypass Pull-Chain Wiring Without Mobs
To UPS 2 TB2–1 TB2–1 TB2–1 TB2–1 (Pull Chain) (Pull Chain) (Pull Chain) (Pull Chain) TB2–2 TB2–2 TB2–2 TB2–2 (Pull Chain Common) (Pull Chain Common) (Pull Chain Common) (Pull Chain Common) Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 126: Figure 62. Distributed Bypass Pull-Chain Wiring With Mobs
NOTE External CAN connections between UPS cabinets require shielded twisted-pair wire. NOTE Use twisted-pair wiring between the UPS and MOB AUX contacts. NOTE Always conﬁrm contact operation prior to wiring. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 127 If mounting to a hollow wall, secure the enclosure to a wood or metal stud within the wall. Do not use hollow wall anchors. Securely mount the RMP II at the desired location. See Figure 68 for mounting hole locations. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 128: Figure 63. Remote Monitor Panel Ii And Remote Monitor Panel Ii Terminal Locations
Figure 63. Remote Monitor Panel II and Remote Monitor Panel II Terminal Locations Ground Terminal Terminal TB1 Signal Connections from the UPS Terminal TB3 120 Vac Power Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 129: Figure 64. Remote Monitor Panel Ii, Relay Interface Module Ii, Or Supervisory Contact Module Ii Wiring
If a fuse replacement does not correct the problem, contact an Eaton service representative for verification that the RMP II is working correctly. 12. To test the indicator lamps, press and hold the horn silence pushbutton for three seconds. All lamps should illuminate, and the horn sounds continuously until you release the pushbutton.
Page 130 Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. 11. Contact an Eaton service representative for verification and testing of the RIM II and its connections prior to making connections with J1 through J4 (see...
Page 131: Figure 65. J1, J2, J3, And J4 15-Pin D-Sub Connectors
When installing signal wiring for CAN card J3 terminals, conduit must be installed between the device and the UPS cabinet. Remove the UPS cabinet top interface conduit landing plates to drill or punch conduit holes (see Figure 40), Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 132: Figure 66. Supervisory Contact Module Ii Terminal Location
Figure 67 for terminal assignments. 10. Close the front door and secure the latch. 11. Restart the UPS. See Chapter 7 UPS Operating Instructions for startup instructions. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 133: Figure 67. Supervisory Contact Module Ii Tb2
A A c c c c e e s s s s o o r r y y M M o o u u n n t t i i n n g g D D i i m m e e n n s s i i o o n n s s Figure 69 through Figure 70 show the dimensions of the RMP II, the RIM II, and the SCM II. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 134: Figure 68. Remote Monitor Panel Ii Dimensions
Flush Mount using #10 Pan Head Screws. (Mount with vent holes facing up.) Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 135: Figure 69. Relay Interface Module Ii Dimensions
Flush Mount using #10 Pan Head Screws. (Mount with vent holes facing up.) Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 136: Figure 70. Supervisory Contact Module Ii Dimensions
Flush Mount using #10 Pan Head Screws. (Mount with vent holes facing up.) Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 137 Installing Options and Accessories Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 138: Figure 71. Main Elements Of The Ups System
U U P P S S S S y y s s t t e e m m O O v v e e r r v v i i e e w w The Eaton 9395 UPS is a continuous-duty, solid–state, transformerless (at 480 Vac), three-phase, true online system that provides conditioned and uninterruptible AC power to the UPS system's output and critical load.
Page 139 6 6 . . 2 2 . . 1 1 M M o o d d e e s s The Eaton 9395 UPS supports a critical load in five different modes of operation: NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 140: Figure 72. Path Of Current Through The Ups In Online Mode
6 6 . . 2 2 . . 3 3 E E n n e e r r g g y y S S a a v v e e r r S S y y s s t t e e m m M M o o d d e e NOTE VMMS and ESS modes are mutually exclusive. If ESS mode is enabled, VMMS mode is disabled. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 141 (through the rectifier diodes) and also to allow the UPM to immediately return to active mode in the event of a disturbance or load step on the critical bus. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 142 K3 opens to isolate the inverter. The backfeed protection contactor is normally always closed, ready to support the static switch unless the bypass input source becomes unavailable. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 143: Figure 73. Path Of Current Through The Ups In Bypass Mode
K5 also opens. The opening of contactors K1 and K5 prevent system voltages from bleeding backwards through the static switch and rectifier snubber components and re-entering the input source. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 144: Figure 74. Path Of Current Through The Ups In Battery Mode
S S i i n n g g l l e e U U P P S S S S y y s s t t e e m m O O n n e e l l i i n n e e C C o o n n f f i i g g u u r r a a t t i i o o n n s s The system oneline drawings in this section show the simplified internal structure of the UPS, battery supply, and basic maintenance bypass. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 145 Feed Configuration, Continuous Static Switch 9395-825/825 9395-825/650 Single Reverse Transfer UPS – Four UPM, Figure 88 Separate Rectifier Feed, Separate Battery, Dual- 9395-825/750 Feed Configuration, Continuous Static Switch 9395-825/825 Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 146 Single Reverse Transfer UPS – Four UPM, Figure 92 Separate Rectifier Feed, Separate Battery, IOM 9395-825/750 Configuration 9395-825/825 9395-825/650 Simplified Dual-Fed UPS with Maintenance Figure 93 9395-825/750 Bypass Panel 9395-825/825 Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 147: Figure 75. Ups System - Three Upm, Common Rectifier Feed, Common Battery, Dual-Feed Configuration
Input/Output Ratings and External Wiring Requirements (Three UPM, Common Battery) Table in Chapter 3. NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 148: Figure 76. Ups System - Three Upm, Common Rectifier Feed, Separate Battery, Dual-Feed Configuration
Input/Output Ratings and External Wiring Requirements (Three UPM, Separate Battery) Table in Chapter 3. NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 149: Figure 77. Plus 1 Ups System - Four Upm, Common Rectifier Feed, Common Battery, Dual-Feed Configuration
Input/Output Ratings and External Wiring Requirements (Three UPM, Common Battery) Table in Chapter 3. NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 150: Figure 78. Plus 1 Ups System - Four Upm, Common Rectifier Feed, Separate Battery, Dual-Feed Configuration
Input/Output Ratings and External Wiring Requirements (Three UPM, Separate Battery) Table in Chapter 3. NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 151: Figure 79. Ups System - Two Upm, Common Rectifier Feed, Common Battery, Dual-Feed Configuration, Continuous Static Switch
Input/Output Ratings and External Wiring Requirements (Two UPM, Common Battery) Table in Chapter 3. NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 152: Figure 80. Ups System - Two Upm, Common Rectifier Feed, Separate Battery, Dual-Feed Configuration
Input/Output Ratings and External Wiring Requirements (Two UPM, Separate Battery) Table in Chapter 3. NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 153: Figure 81. Plus 1 Ups System - Three Upm, Common Rectifier Feed, Common Battery, Dual-Feed Configuration, Continuous Static Switch
Input/Output Ratings and External Wiring Requirements (Three UPM, Common Battery) Table in Chapter 3. NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 154: Figure 82. Plus 1 Ups System - Three Upm, Common Rectifier Feed, Separate Battery, Dual-Feed Configuration, Continuous Static Switch
Input/Output Ratings and External Wiring Requirements (Three UPM, Separate Battery) Table in Chapter 3. NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 155: Figure 83. Ups System - Three Upm, Common Rectifier Feed, Common Battery, Iom Configuration
Input/Output Ratings and External Wiring Requirements (Three UPM, Common Battery) Table in Chapter 3. NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 156: Figure 84. Ups System - Three Upm, Common Rectifier Feed, Separate Battery, Iom Configuration
Input/Output Ratings and External Wiring Requirements (Three UPM, Separate Battery) Table in Chapter 3. NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 157: Figure 85. Plus 1 Ups System - Four Upm, Common Rectifier Feed, Common Battery, Iom Configuration
Input/Output Ratings and External Wiring Requirements (Three UPM, Common Battery) Table in Chapter 3. NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 158: Figure 86. Plus 1 Ups System - Four Upm, Common Rectifier Feed, Separate Battery, Iom Configuration
Input/Output Ratings and External Wiring Requirements (Three UPM, Separate Battery) Table in Chapter 3. NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 159: Figure 87. Ups System - Three Upm, Separate Rectifier Feed, Separate Battery, Dual-Feed Configuration
Input/Output Ratings and External Wiring Requirements (Three UPM, Separate Battery) Table in Chapter 3. NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 160: Figure 88. Plus 1 Ups System - Four Upm, Separate Rectifier Feed, Separate Battery, Dual-Feed Configuration
Input/Output Ratings and External Wiring Requirements (Three UPM, Separate Battery) Table in Chapter 3. NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 161: Figure 89. 825/550 Ups System - Two Upm, Separate Rectifier Feed, Separate Battery, Dual-Feed Configuration, Continuous Static Switch
Input/Output Ratings and External Wiring Requirements (Two UPM, Separate Battery) Table in Chapter 3. NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 162: Figure 90. 825/550 Ups System - Three Upm, Separate Rectifier Feed, Separate Battery, Dual-Feed Configuration, Continuous Static Switch
Input/Output Ratings and External Wiring Requirements (Three UPM, Separate Battery) Table in Chapter 3. NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 163: Figure 91. Ups System - Three Upm, Separate Rectifier Feed, Separate Battery, Iom Configuration
Input/Output Ratings and External Wiring Requirements (Three UPM, Separate Battery) Table in Chapter 3. NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 164: Figure 92. Plus 1 Ups System - Four Upm, Separate Rectifier Feed, Separate Battery, Iom Configuration
Input/Output Ratings and External Wiring Requirements (Three UPM, Separate Battery) Table in Chapter 3. NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 165: Figure 93. Simplified Dual-Feed Ups With Maintenance Bypass Panel
(BIB) is installed in the maintenance bypass and a single-feed UPS is being installed, a single feed to the maintenance bypass is acceptable for supplying both the UPS and the bypass. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 166 6 6 . . 4 4 . . 1 1 M M u u l l t t i i p p l l e e U U P P S S P P a a r r a a l l l l e e l l S S y y s s t t e e m m M M o o d d e e s s Similar to the single UPS system, the Eaton 9395 UPS parallel system supports a critical load in five different modes of operation.
Page 167 If the UPSs become overloaded or unavailable, the distributed bypass system switches to Bypass mode. The distributed bypass system automatically returns to Online mode when the overload condition is cleared and system operation is restored within specified limits. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 168: Figure 94. Path Of Current Through The Upss In Online Mode - Distributed Bypass
If more modules than can support the load must be taken offline, the load must be transferred to maintenance bypass or shut down. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 169: Figure 95. Path Of Current Through The Upss In Bypass Mode - Distributed Bypass
In the Parallel Capacity (N+0) arrangement, if one UPS trips offline and goes to bypass, the remaining UPSs also go to bypass. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 170: Figure 96. Path Of Current Through The Upss In Battery Mode - Distributed Bypass
Battery UPS 2 Output UPS 2 Battery UPS 3 Output UPS 3 Battery UPS 4 Output UPS 4 Battery Breakers Closed Output to Main Power Flow Critical Load Open Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 171 9395-825/825 Figure 98 9395-825/650 Multiple UPS – Distributed Bypass 2+1 and 3+0 9395-825/750 Configurations 9395-825/825 Figure 99 9395-825/650 Multiple UPS – Distributed Bypass 3+1 and 4+0 Configurations 9395-825/750 9395-825/825 Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 172: Figure 97. Typical Distributed Bypass System (1+1 And 2+0 Configurations)
AC Output to Critical Load NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 173: Figure 98. Typical Distributed Bypass System (2+1 And 3+0 Configurations)
AC Output to Critical Load NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 174: Figure 99. Typical Distributed Bypass System (3+1 And 4+0 Configurations)
NOTE This oneline does not show each UPM in the UPSs, but represents each UPS in the distributed bypass system. Critical Load NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 175 Understanding UPS Operation Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 176 U U P P S S C C o o n n t t r r o o l l s s a a n n d d I I n n d d i i c c a a t t o o r r s s The controls and indicators identified and described in this section are used to control and monitor UPS operation. Figure 100 shows the controls and indicators. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 177: Figure 100. Ups Controls And Indicators
The following paragraphs describe the UPS control panel, including controls and indicators, and how to monitor UPS operation. The control panel (see Figure 101) is located on the front door of the UPS. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 178: Figure 101. Ups Control Panel
The following paragraphs describe using the UPS control panel to monitor the UPS. See paragraph 7.3 Single UPS Operation for use of the operational controls. When the unit powers up, the screen displays the Eaton logo as shown in Figure 101. To advance to the Main Menu and Mimic screen, press any control panel pushbutton once.
Page 179 7 7 . . 2 2 . . 3 3 U U s s i i n n g g t t h h e e L L C C D D a a n n d d P P u u s s h h b b u u t t t t o o n n s s The LCD on the control panel provides an operator interface with the UPS system. Figure 102 identifies the display areas discussed in the following sections. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 180: Figure 102. Parts Of The Lcd
CONTROLS LOAD OFF The UPS status area automatically scrolls between the Eaton model number, current date and time, active alarms, active notices, and load percent and battery runtime for the UPS. If the Environmental Monitoring Probe is installed, the temperature and humidity sensed by the probe will also be displayed. The top line of display blinks while scrolling when the system needs attention.
Page 181: Figure 103. Main Menu And Mimic Screen (Online Mode)
Figure 7-4. Main Menu and Mimic Screen (Online Mode) Eaton 9395 UPS (225–275 kVA) Installation and Operation Manual 164201683 Rev 3 Eaton 9395 UPS (225–275 kVA) Installation and Operation Manual 164201683 Rev 3 Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 182 Service History The Service History Log is for service personnel and is password protected. If the customer needs access to the log, contact an Eaton service representative. Press the SERVICE pushbutton on the User History menu bar to display the Service History Log.
Page 183 The Storm Detection Timer screen sets the length of time that power line disturbances are monitored. The time can be set in 10 minute increments from 0 to 990 minutes. Select STORM DETECTION TIMER from the Energy Saver Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 184 SELECT pushbutton to display the function screen. The Level 1 screen times out after 60 minutes or can be logged out at any time by selecting the LOG OUT function from the menu screen. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 185 COM Port Setup screen. Use the up or down arrow pushbutton to highlight the COM port to be set up, then press the SELECT pushbutton. To return to the System Setup screen, press the ESC pushbutton. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 186: Figure 104. Load Off Screen
System Status menu bar to highlight the command screen desired, then press the CONTROLS pushbutton to display the command menu screen. Table 34 lists the typical System Status Screen Messages that are displayed during UPS operation. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 187: Figure 105. Typical System Status Screen
Starts the UPS in Online mode or transfers the UPS to Online mode from Bypass mode. Enable (Disable) Energy Saver Enables or disables Energy Saver System mode. Enable changes to Disable when the Energy Saver System mode is enabled. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 188 NOTE The Energy Saver System and Variable Module Management System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE Variable Module Management System and Energy Saver System modes are mutually exclusive. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 189 Power is now supplied to the critical load in Online mode. It takes approximately one minute for the UPS to achieve Online mode. The Online status indicator is illuminated. The UPS status indicates ONLINE. The UPM status indicates ONLINE, CHARGING. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 190 The Variable Module Management System and Energy Saver System modes are mutually exclusive. If the Variable Module Management System mode is enabled, the Energy Saver System mode commands will not be displayed. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 191 On the System Status screen, select the UPS command. Press the CONTROLS pushbutton on the System Status menu bar. The UPS Control Command screen is displayed. On the UPS Control Command screen, select DISABLE VAR MODULE MANAGEMENT. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 192 On the System Status screen, verify the UPS status is SHUTDOWN and the UPM status is OFFLINE. 10. On the System Status screen, select the BYPASS command. 11. Press the CONTROLS pushbutton on the System Status menu bar. The Bypass Control Command screen is displayed. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 193 If the UPS is online, the UPS transfers to Battery mode and then to Online mode. The Online status indicator is illuminated. The UPS status indicates ONLINE. The UPM status indicates ONLINE. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 194 7 7 . . 3 3 . . 1 1 3 3 D D i i s s a a b b l l e e V V a a r r i i a a b b l l e e M M o o d d u u l l e e M M a a n n a a g g e e m m e e n n t t S S y y s s t t e e m m M M o o d d e e f f r r o o m m t t h h e e B B y y p p a a s s s s C C o o m m m m a a n n d d M M e e n n u u To disable Variable Module Management System mode: Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 195 If the UPS contains input breaker CB1, verify that input breaker CB1 is open. Close the UPS input feeder circuit breaker. Close the UPS Bypass input feeder circuit breaker. If the UPS contains input breaker CB1, close input breaker CB1. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 196 7 7 . . 3 3 . . 1 1 6 6 S S t t a a r r t t i i n n g g a a S S i i n n g g l l e e U U P P M M To start a single UPM: Unfasten the front door latch and swing the door open (see Figure 22). Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 197 7 7 . . 3 3 . . 1 1 7 7 T T r r a a n n s s f f e e r r f f r r o o m m O O n n l l i i n n e e t t o o B B y y p p a a s s s s M M o o d d e e To transfer the critical load to Bypass mode: In Bypass mode, the critical load is not protected from commercial power interruptions and abnormalities. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 198 Press the CONTROLS pushbutton on the UPS Control Command menu bar. The UPM 1 Control Command screen is displayed. Proceed to Step 10. On the System Status screen, select the UPM command. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 199 13. Press the SELECT pushbutton on the UPM Command menu bar. The UPM status indicates SHUTDOWN. The power module is turned off. The remaining UPMs continue to supply the critical load. Logic power remains on. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 200 Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened. If the UPS contains input breaker CB1, open the UPS input breaker CB1. Open the UPS input and bypass feeder circuit breakers. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 201 To restart the UPS after pressing the LOAD OFF pushbutton, follow the procedure in paragraph 7.3.1 Starting the UPS in Online Mode 7.3.8 Starting the UPS in Bypass Mode. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 202 All power to the critical load is lost when the REPO switch is activated in the following step. You should use this feature only when you want to de–energize the critical load. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 203: Figure 106. Repo Operation
UPS Operating Instructions NOTE The following instructions are for the Eaton-supplied REPO switch. If a customer- supplied REPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch. To use the REPO switch: Firmly push the red pushbutton until it locks into place.
Page 204 The Variable Module Management System and Energy Saver System modes are mutually exclusive. If the Variable Module Management System mode is enabled, the Energy Saver System mode commands will not be displayed. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 205 On the System Status screen, select the UPS command. Press the CONTROLS pushbutton on the System Status menu bar. The UPS Control Command screen is displayed. On the UPS Control Command screen, select START HIGH ALERT. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 206 The UPS transfers to Battery mode and then to Online mode in approximately ten seconds. The Online status indicator is illuminated. The UPS status indicates ONLINE. The UPM status indicates ONLINE. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 207 12. Press the CONTROLS pushbutton on the System Status menu bar. The Bypass Control Command screen is displayed. 13. On the Bypass Control Command screen, select GO TO BYPASS. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 208 7 7 . . 4 4 . . 1 1 1 1 S S t t a a r r t t E E n n e e r r g g y y S S a a v v e e r r S S y y s s t t e e m m H H i i g g h h A A l l e e r r t t M M o o d d e e f f r r o o m m t t h h e e B B y y p p a a s s s s C C o o m m m m a a n n d d M M e e n n u u To start High Alert mode: Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 209 The Variable Module Management System and Energy Saver System modes are mutually exclusive. If the Energy Saver System mode is enabled, the Variable Module Management System mode commands will not be displayed. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 210 On any UPS, press the CONTROLS pushbutton on the main menu bar. The System Status screen is displayed. On the System Status screen, verify the UPS status is SHUTDOWN and the UPM status is OFFLINE. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 211 If the UPS contains input breaker CB1, verify that input breaker CB1 is open. Close the UPS input feeder circuit breaker. Close the UPS Bypass input feeder circuit breaker. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 212 In Bypass mode, the critical load is not protected from commercial power interruptions and abnormalities. On any UPS, press the CONTROLS pushbutton on the main menu bar. The System Status screen is displayed. On the System Status screen, select the BYPASS command. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 213 Proceed to Step 10. On the System Status screen, select the UPM command. Press the CONTROLS pushbutton on the System Status Command menu bar. The UPM 1 Control Command screen is displayed. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 214 13. Press the SELECT pushbutton on the UPM Command menu bar. The UPM status indicates SHUTDOWN. The power module is turned off. The remaining UPMs continue to supply the critical load. Logic power remains on. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 215 Press the CONTROLS pushbutton on the System Status menu bar. The Bypass Control Command screen is displayed. On the Bypass Control Command screen, select GO TO BYPASS. Press the SELECT pushbutton on the Bypass Command menu bar. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 216 If UPM 4 (FI-UPM) is installed, proceed to Step 8; otherwise, proceed to Step 12. On the System Status screen, select the UPM command. he UPS Control Command screen is displayed. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 217 10. Verify no alarms are active on UPS being restarted. 11. Verify the External Communications Failure alarm has cleared and no other alarms are active on the online UPSs. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 218 On the System Status screen, select the CHARGER command. Press the CONTROLS pushbutton on the System Status menu bar. The Charger Control Command screen is displayed. On the Charger Control Command screen, select CHARGER ON. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 219 7.4.8 Starting the Distributed Bypass System in Bypass Mode. Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened. To use the LOAD OFF command: Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 220 NOTE The following instructions are for the Eaton-supplied REPO switch. If a customer- supplied REPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch.
Page 221 UPS. Descriptions of the control panel functions follow. For a description of the UPS control panel functions, see paragraph 7.6 Using the Color Touchscreen Control Panel. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 222: Figure 107. Ups Color Touchscreen Control Panel Location (Typical)
UPS Operating Instructions Figure 107. UPS Color Touchscreen Control Panel Location (Typical) Color Touchscreen Control Panel ISBM Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 223: Figure 108. Ups Color Touchscreen Control Panel (Typical)
When the unit powers up, the screen displays as shown in Figure 108. When power is applied to the system, the display advances to the Sign In screen shown in Figure 109. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 224: Table 36. Status Indicators
The Alarm indicator may be illuminated along with other indicators. Lit Flashing There is a new UPS alarm condition. The indicator flashes until acknowledged by pressing any control panel pushbutton once. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 225: Figure 109. Parts Of The Touch Screen
The UPS status area automatically displays the Eaton model number, current time and date, active alarms, active notices, and load percent and battery run time for the UPS. If the Eaton Environmental Monitoring Probe is installed, the temperature and humidity sensed by the probe will also be displayed. The small head symbol between the system model and time allows the operator select a different language from an imbedded list.
Page 226: Figure 110. Sign In Or Password Request Screen
Description Level Name Passcode USER NONE USER CONTROL 1111 USER + CONTROL CONFIGURATION 0101 USER + CONTROL + CONFIGURATION Service Only USER + CONTROL + CONFIGURATION + SERVICE SERVICE Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 227: Figure 111. Home Screen
Yellow lines indicates an out-of-tolerance condition. NOTE Screens shown are representative examples of system operation. The screen data will vary based on system activity at the time of observation. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 228: Figure 112. Main Menu And Power Maps Screen (Online Mode)
See Average Efﬁciency Figure See Consumption Figure Touching the LOAD kVA button displays the Output kVA screen shown in Figure 113. Figure 113. Output kVA Screen from Home Screen Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 229: Figure 114. Average Efficiency Screen From Home Screen
Touching the AVERAGE EFFICIENCY button displays the system efficiency screen shown in Figure 114. Figure 114. Average Efficiency Screen from Home Screen Touching the CONSUMPTION button displays the screen shown in Figure 115. Figure 115. Consumption Screen from Home Screen Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 230: Figure 116. Bypass Screen
This type of pop-up allows the user to confirm that the requested command is valid. Figure 117. Typical Command Confirmation Screen (Charger Off) Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 231: Figure 118. Meters Summary Screen
24 hours, 7 days, 30 days, or 1 year. This is true of all the meters screens listed in the top section. Figure 118. Meters Summary Screen See Average Efﬁciency Figure See Consumption Figure Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 232: Figure 119. Input Meters Screen
Input Meters screen. This screen displays the individual phase and total power values of the system. Figure 119. Input Meters Screen The Bypass Meters Screen shown in Figure 120 displays values pertaining to the Bypass conditions. Figure 120. Bypass Meters Screen Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 233: Figure 121. Output Meters Screen
UPS Operating Instructions The Output Meters Screen shown in Figure 121 displays values pertaining to the system output. Figure 121. Output Meters Screen Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 234: Figure 122. Input Meters Detail Screen
Figure 122. Input Meters Detail Screen The Select Source screen shown in Figure 123 allows the operator to choose the individual source for system readings. Figure 123. Select Source Screen Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 235: Figure 124. Battery Meters Screen
7 7 . . 6 6 . . 1 1 0 0 B B a a t t t t e e r r y y M M e e t t e e r r s s S S c c r r e e e e n n s s Figure 124 shows the Battery Meters basic screen. Figure 124. Battery Meters Screen Figure 125 shows the Battery Log access screen. Figure 125. Battery Log Screen Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 236: Figure 126. Battery Log Detail
UPS Operating Instructions Figure 126 shows the Battery Log Detail screen. Figure 126. Battery Log Detail Figure 127 shows the Battery Log Summary screen. Figure 127. Battery Log Summary Screen Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 237: Figure 128. System Events Screen
The operator can also use the UP/DOWN arrows above and below the blue field (2) showing the number of events in the log. See Figure 129. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 238: Figure 129. User Log Screen
Selecting an event opens the Event Detail screen shown in Figure 130. This screen details the specifics of the event for the user to see. Figure 130. User Log Detail Screen Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 239: Figure 131. System Status Screen
Figure 131. System Status Screen Figure 132 shows the Module Controls screen. This screen allows control of the individual modules within the system. It also gives their values and status. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 240: Figure 132. Module Controls Screen
Figure 133. Module Control Detail Screen The Metering Method screen allows the operator to select line-to-line or line-to-neutral monitoring values. See Figure 134 Figure 135. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 241: Figure 134. Online Mode Metering Method Option Screen
UPS Operating Instructions Figure 134. Online Mode Metering Method Option Screen Figure 135. Bypass Mode Metering Method Option Screen Indicates an Event (System on Bypass) Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 242: Figure 136. Settings Screen
7 7 . . 6 6 . . 1 1 5 5 C C o o n n f f i i g g u u r r a a t t i i o o n n O O p p t t i i o o n n s s S S c c r r e e e e n n The screen shown in Figure 137 allows the operator to affect changes to various system values. Figure 137. Configuration Options Screen Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 243: Figure 138. Energy Advantage Architecture (Eaa) Screen
Figure 138. Energy Advantage Architecture (EAA) Screen The screen shown in Figure 139 asks the operator to verify disabling the ESS mode running at that time. Figure 139. Disable ESS Screen Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 244: Figure 140. Hrs Metering Screen
UPS Operating Instructions The screen shown in Figure 140 shows the HRS metering values. Figure 140. HRS Metering Screen Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 245: Figure 141. High Alert Timer Screen
7 7 . . 6 6 . . 1 1 7 7 S S t t a a t t i i s s t t i i c c s s B B a a s s i i c c S S c c r r e e e e n n The screen shown in Figure 142 allows the operator to query the system for various operational statistics such as shown in Figure 143. Figure 142. Statistics Basic Screen Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 246: Figure 143. Statistics Data Detail Screen
7 7 . . 6 6 . . 1 1 9 9 U U P P S S M M o o d d u u l l e e M M a a p p S S c c r r e e e e n n The screen shown in Figure 145 allows the operator to control the individual UPMs. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 247: Figure 145. Ups Module Map Screen
U U P P S S O O p p e e r r a a t t i i o o n n u u s s i i n n g g t t h h e e C C o o l l o o r r T T o o u u c c h h s s c c r r e e e e n n C C o o n n t t r r o o l l P P a a n n e e l l NOTE The Energy Saver System mode commands are displayed only if installed at the factory or by an Eaton Customer Service Engineer. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 248 To obtain any system information, follow the on screen prompts to get to the proper screen. The operator cannot inadvertently cause a system dump or disconnect unless they override a warning pop-up. Value or information screens DO NOT affect system operation. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 249 UPS Operating Instructions Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 250: Figure 147. Optional X-Slot Cards
C C h h a a p p t t e e r r 8 8 C C o o m m m m u u n n i i c c a a t t i i o o n n This chapter describes the communication features of the Power Xpert 9395 UPS and provides information about connecting hardware and using Terminal mode.
Page 251 The eNotify Service runs on common protocols and transport mechanisms, making the connectivity between the Power Xpert 9395 UPS and the Eaton Remote Monitoring servers easy to set up. By using common e-mail transport mechanism, you do not have to open your network to proprietary or potentially unsecure protocols and transports.
Page 252 150m (500 ft) from the UPS. The RMP II contains backlit status indicators and a local horn. The RMP II can be flush–mounted or surface–mounted on a desktop, or secured to a wall. Figure 148 shows an RMP II. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 253: Figure 148. Remote Monitor Panel Ii
Communication Figure 148. Remote Monitor Panel II The RMP II contains a local horn and the backlit status indicators listed in Table Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 254: Table 39. Rmp Ii Status Indicators
The UPS is preparing to shut down because the UPS is in Battery mode and the DC voltage is approaching its low limit. This indicator is accompanied by a horn. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 255: Figure 149. Relay Interface Module Ii
BATTERY WEAK Pins 5 and 14 time is remaining before the critical load is lost. Contacts are closed when Utility Failure is detected. UTILITY FAILURE Pins 6 and 15 Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 256: Figure 150. Supervisory Contact Module Ii
TB2–7 through TB2–9 ON GENERATOR TB2–10 through TB2–12 BYPASS NOT AVAILABLE TB2–13 through TB2–15 ON BATTERY TB2–16 through TB2–18 UPS ALARM TB2–19 through TB2–21 ON BYPASS TB2–22 through TB2–24 SHUTDOWN IMMINENT Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 257 Communication Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 258 THE BATTERY STRING YOURSELF. VOLTAGES ARE ALWAYS PRESENT IN THE BATTERY STRING. If you suspect that a battery string needs service, contact an Eaton service representative. If the string requires service, refer to the battery manufacturer's operating manual for instructions on battery maintenance or contact an Eaton service representative.
Page 259: Table 42. Ups Filter Sizes
Ensure the UPS is in Normal mode (Normal status indicator is illuminated). If an alarm lamp is illuminated or the Normal status indicator is not illuminated, contact an Eaton service representative. 9 9 . . 2 2 . . 2 2 M M O O N N T T H H L L Y Y M M a a i i n n t t e e n n a a n n c c e e...
Page 260: Figure 151. Isbm Section Air Filter Locations
If opened, close the front door and secure the latch. Figure 151. ISBM Section Air Filter Locations Middle Right ISBM Air Filter Bottom Left ISBM Air Filters Bottom Right ISBM Air Filters Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 261: Figure 152. Two Upm Section Air Filter Locations
UPS Maintenance Figure 152. Two UPM Section Air Filter Locations UPM Air Filters Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 262 The FI-UPM filter size is 20" x 44" x 0.25". Contact an Eaton service representative for a replacement filter. To remove the filter: Remove one top screw and two bottom screws securing the FI-UPM front panel (refer to the Eaton 9395 Field Installed UPM Mechanical Installation Manual).
Page 263 9 9 . . 2 2 . . 4 4 A A N N N N U U A A L L M M a a i i n n t t e e n n a a n n c c e e Annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system. Contact an Eaton service representative for more information about service offerings.
Page 264 A basic training course, available from Eaton Corporation, gives you a competent working knowledge of the Copyright 2008–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.
Page 265 UPS Maintenance Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 266 6 kV OC, 3 kA SC per ANSI 62.41 and IEC 801 4 Battery Voltage 480 Vdc Battery Charging Capacity Configurable per UPM at nominal line voltage: Up to 120A Battery Shunt Trip 48 Vdc Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 267 Meets FCC Regulation 47, Part 15, for class A devices Meets IEC 801-2 specifications. Withstands up to 25 kV pulse without damage Electrostatic Discharge (ESD) Immunity and with no disturbance or adverse effect to the critical load. Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 268 Product Specifications Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201725—Rev 15...
Page 269 16420172515 164201725 15...

This manual is also suitable for:

Power xpert 9395 plus 1 Power xpert plus 1 Power xpert 9395-550/450 Power xpert 9395-550/500 Power xpert 9395-550/550

Eaton Power Xpert 9395 Installation And Operation Manual

Quick Links

Need help?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Eaton Power Xpert 9395

Summary of Contents for Eaton Power Xpert 9395

This manual is also suitable for:

Table of Contents