Page 1 Eaton® Power Xpert ™ 9395 High Performance (9395P-600) UPS Installation and Operation Manual For use with 380V, 400V, 415V, and 480V Single UPM (200–600 kVA), Two UPM (400–550 kVA), and Plus 1 (400–600 kVA) UPS Models Also for use with 600V Single UPM (200–275 kVA), Two UPM (300–550 kVA), and Plus 1 (600 kW-...
Page 2 Eaton reserves the right to change specifications without prior notice. Eaton and Power Xpert are registered trademarks and PredictPulse is a trademark of Eaton or its subsidiaries and affiliates. CA Technologies is a registered trademark of CA, Inc. IBM and AS/400 are registered trademarks of International Business Machines Corporation.
Page 3 Dear Customer, On behalf of everyone at Eaton, we thank you for partnering with us, and trusting us to maintain your business continuity and preventing downtime at your facility. Our suite of backup power, power distribution and power management products are designed to protect you from a host of threats including power outages, surges, lighting strikes, and enable you to monitor and control your power infrastructure.
Page 4 Licensee or other subsidiary of Licensee’s parent, to copy, distribute, or otherwise transfer the Firmware without the prior written consent of Eaton. Licensee may transfer the Firmware directly to a third party only in connection with the sale of the Eaton product in which it is installed.
Page 5 TO THE EXTENT PERMITTED BY APPLICABLE LAW, THE USE OF THE PRODUCT IS AT LICENSEE’S SOLE RISK. 5.0 GENERAL PROVISIONS 5.1 Update Policy. Eaton may from time to time, but has no obligation to, create Updates of the Firmware or components thereof. 5.2 Limitation on Liability. NOTWITHSTANDING ANY PROVISION OF THIS AGREEMENT TO THE...
Page 6 Firmware pursuant to license arrangements between Eaton and such third parties. Third Party Licensor components in the Firmware are not licensed or warranted under the terms of this document, but are instead subject to the Third Party Licensors’...
Page 7 Eaton, the disclosure of which would cause substantial harm to Eaton that could not be remedied by the payment of damages alone and such confidential aspects of the Firmware shall not be disclosed to third parties without the prior written consent of Eaton.
Page 9 3.2.3 Installation Considerations ........................18 3.2.4 Standard 380V, 400V, 415V, and 480V Model Configurations ............... 22 3.2.5 600V Model Configurations........................30 3.2.6 UPS System Power Wiring Preparation ....................36 Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 10: Table Of Contents
6.2 Single UPS ............................124 6.2.1 Modes............................124 6.2.2 Online Mode............................ 124 6.2.3 Energy Saver System (ESS) Mode ......................125 6.2.4 Variable Module Management System ....................126 6.2.5 Bypass Mode........................... 126 Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 11 7.5 Multiple UPS Distributed Bypass Operation....................180 7.5.1 Starting the Distributed Bypass System in Online Mode................180 7.5.2 Starting the Distributed Bypass System in Bypass Mode................181 7.5.3 Starting a Single UPM........................182 Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 12 1 1 0 0 P P r r o o d d u u c c t t S S p p e e c c i i f f i i c c a a t t i i o o n n s s ................................................... . 2 2 0 0 5 5 10.1 Model Numbers ........................... 205 10.2 Specifications............................205 10.2.1 UPS Input............................205 10.2.2 UPS Output ........................... 206 10.2.3 UPS Environmental ......................... 207 Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 13 Typical Alarm Relay Connection....................... 91 Figure 38. Terminal Blocks TB1, TB2, and TB3 Connector Assignments ..............92 Figure 39. Typical Battery Interface Connection – Common Battery System............94 Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 14 Three UPM Common Rectifier Feed, Common Battery, IOM Configuration ........... 141 Figure 75. Three UPM Common Rectifier Feed, Separate Battery, IOM Configuration ..........142 Figure 76. Simplified Dual-Feed UPS with Maintenance Bypass Panel ..............143 Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 15 Energy Advantage Architecture (EAA) Screen .................. 174 Figure 115. Disable ESS Screen ........................174 Figure 116. High Alert Timer Screen......................175 Figure 117. Statistics Basic Screen ....................... 175 Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 16 Supervisory Contact Module II ...................... 197 Figure 127. ISBM and UPM Section Air Filter Locations - Continuous Static Switch..........201 Figure 128. FI-UPM Section Air Filter Locations ....................202 Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 17 Supplied Intercabinet Wiring Terminal Hardware Kit ................50 Table 21. Supplied External Wiring Terminal Hardware Kit .................. 50 Table 22. Recommended Installation Parts and Tools (Not Supplied by Eaton) ............50 Table 23. 600V Power Cable Conduit Recommendations ................... 51 Table 24.
Page 18 SCM II Status Indicators and Connections..................197 Table 48. UPS Filter Sizes........................... 200 Table 49. UPS Input ..........................205 Table 50. UPS Output ..........................206 Table 51. UPS Environmental ........................207 xviii Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 19 C C h h a a p p t t e e r r 1 1 I I n n t t r r o o d d u u c c t t i i o o n n The Eaton ®...
Page 20 Figure 1. Standard Single UPM and Two UPM UPS Configurations (all except the 600V model) ISBM ISBM Standard ISBM and 1 x UPM Standard ISBM and 2 x UPM (380V, 400V, 415V, and 480V models) (380V, 400V, 415V, and 480V models) Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 21 Figure 2. 600V Single UPM and Two UPM UPS Configurations (600V model only) 600V ISBM 600V ISBM and 1 x UPM (600V models only) 600V ISBM 600V ISBM and 2 x UPM (600V models) Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 22 Standard ISBM and 2 x UPM Section, Upgraded with Plus 1 Field Installed FI-UPM Plus 1 Field Installed FI-UPM (380V, 400V, 415V, and 480V) (380V, 400V, 415V, and 480V) Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 23 600V ISBM Section and 1 x UPM Section, Upgraded with Plus 1 Field Installed FI-UPM (600V only) 600V ISBM UPMs FI-UPM 600V ISBM Section and 2 x UPM Section, Upgraded with Plus 1 Field Installed FI-UPM (600V only) Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 24 Service Engineer, or the warranty terms become void (see Section 1.11 Warranty). This service is offered as part of the sales contract for the UPS system. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.
Page 25 UPS. No input or output wiring changes are needed for adding redundancy. Operation remains the same as the original UPS. Refer to the Eaton Power Xpert 9395P UPS Field Installed UPM Mechanical Installation Manual (P-164000503) for specifics on the FI-UPM usage with the 9395P-600.
Page 26 1 1 . . 4 4 . . 8 8 I I n n h h e e r r e e n n t t R R e e d d u u n n d d a a n n c c y y To deliver greater reliability, the 9395P-600 UPS can be configured by an authorized Eaton Customer Service Engineer for inherent redundancy.
Page 27 • PredictPulse™ Remote Monitoring and Management Service– PredictPulse is a subscription monitoring and management service from Eaton that collects and analyzes data from connected power infrastructure devices, providing us with the insight needed to make recommendations and take action on your behalf.
Page 28 U U s s i i n n g g T T h h i i s s M M a a n n u u a a l l This manual describes how to install and operate the Eaton 9395P-600/450 UPS. Read and understand the procedures described in this manual to ensure trouble-free installation and operation.
Page 29 Phillips and Pozidriv are registered trademarks of Phillips Screw Company. ECopyright 2008–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be ECopyright 2008–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be ECopyright 2008–2010 Eaton Corporation, Raleigh, NC, USA.
Page 30 1 1 . . 1 1 1 1 W W a a r r r r a a n n t t y y To view the UPS warranty please click on the link or copy the address to download from the Eaton website: UPS Product Warranty https://www.eaton.com/content/dam/eaton/products/backup-power-ups-surge-it-power-distribution/backup-...
Page 31 Do not check UPS operation by any action that includes removal of the earth (ground) connection with loads attached. • Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic. Eaton ® Power Xpert ®...
Page 32 • Keep surroundings uncluttered, clean, and free from excess moisture. • Observe all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the equipment. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 33 End forklift slots may be used for minor positioning if the forks are kept in a horizontal position with no upward angling. If these instructions are not followed, damage to the wiring channel and wiring will occur. Eaton ® Power Xpert ®...
Page 34 Les passages de fourche à l’extrémité de l’armoire peuvent servir lors des petits déplacements, et ce, si les fourches sont en position horizontale sans pointer vers le haut. Si ces instructions ne sont pas suivies, des dommages au câblage et à son canal surviendront. Eaton ® Power Xpert ®...
Page 35 If the UPS is to be operated at an altitude higher than 1000m (3000 ft), contact an Eaton service representative for important information about high altitude operation. The operating environment must meet the weight, clearance, and environmental requirements specified.
Page 36 If the installation location does not meet the recommended environment, contact Eaton service representative for further information. 3 3 . . 2 2 . . 3 3 I I n n s s t t a a l l l l a a t t i i o o n n C C o o n n s s i i d d e e r r a a t t i i o o n n s s The UPS system installation must meet the following guidelines: •...
Page 37 Weights are in kilograms (pounds). Table 2. UPS Cabinet Maximum Weights Maximum Weight kg (lb) Model Section Shipping Installed 1500 1447 ISBM (CSS) Eaton 9395P-600/600 (3307) (3194) + 2 UPMs Eaton 9395P-600/550 Eaton 9395P-600/550 Eaton 9395P-600/450 FI-UPM (1094) (1037)
Page 38 UPS Installation Plan and Unpacking NOTE Eaton battery cabinets are located in the same room as the UPS, the battery cabinet environmental requirements supersede the UPS requirements. Operating temperatures above the recommended range will result in decreased battery life and performance, and will reduce or void the battery warranty.
Page 39 Table 5. 480V Air Conditioning and Ventilation Requirements During Full Load Operation (Continued) Heat Rejection Ventilation Required for Rating Input/Output BTU/hr x1000 Model Cooling Air Exhaust Voltage (kg-cal/hr) Eaton 9395P-600/250 250 kVA 480/480 9.3 (31.9) (CSS or IOM) 250 kVA Eaton 9395P-600/225 225 kVA 480/480 7.9 (27.0)
Page 40 TWO UPM PLUS 1 UPM:: ISBM and 2 Factory Installed UPMs (shipped joined on a single pallet), plus 1 Field Installed FI-UPM (shipped separately to be added to configuration later). See Figure 11 Figure Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 41 Front View [74.0] ISBM 1 x UPM 795.0 542.9 [31.3] [21.4] Standard ISBM and 1 x UPM (380V, 400V, 415V, and 480V models) Dimensions are in millimeters [inches]. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 42 795.0 542.9 [31.3] [21.4] 790.0 [31.1] Front View Ventilation Intake Standard ISBM and 1 x UPM (380V, 400V, 415V, and 480V models) Dimensions are in millimeters [inches]. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 43 735.9 795.0 [21.4] [29.0] [31.3] Standard ISBM and 1 x UPM with 1 Field Installed UPM (380V, 400V, 415V, and 480V models) Dimensions are in millimeters [inches]. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 44 [11.4] Ventilation Intake Front View Standard ISBM and 1 x UPM with 1 Field Installed UPM (380V, 400V, 415V, and 480V models) Dimensions are in millimeters [inches]. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 45 Front View [74.0] 2 x UPMs ISBM 1078.9 795.0 [42.5] [31.3] Standard ISBM and 2 x UPMs (380V, 400V, 415V, and 480V models) Dimensions are in millimeters [inches]. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 46 1078.9 795.0 [42.5] [31.3] 1085.0 [42.7] Ventilation Intake Front View Standard ISBM and 2 x UPMs (380V, 400V, 415V, and 480V models) Dimensions are in millimeters [inches]. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 47 735.9 1078.9 795.0 [29.0] [42.5] [31.3] Standard ISBM and 2 UPMs with 1 Field Installed UPM (380V, 400V, 415V, and 480V models) Dimensions are in millimeters [inches]. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 48 1 Field Installed FI-UPM (shipped separately to be added to configuration later). See Figure • 600V TWO UPM:: ISBM section and 2 x UPM section (shipped on separate pallets, ready to be joined). Figure Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 49 Figure 13. 600V Single UPM Configuration (Dimensions) 2617.9 [103.1] 1880.0 [74.0] ISBM 1 x UPM 1873.9 [73.8] [29.3] Front View Dimensions are in millimeters [inches]. 600V ISBM Section with 1 x UPM Section Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 50 735.9 1873.9 [29.3] [29.0] [73.8] Front View 600V ISBM Section with 1 x UPM Section and Upgraded with 1 Field Installed UPM Dimensions are in millimeters [inches]. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 51 3205.9 [126.2] 1880.0 [74.0] ISBM 2 x UPMs 1874 1331.9 [73.8] [52.4] Front View 600V ISBM Section with 2 x UPM Section Dimensions are in millimeters [inches]. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 52 735.9 1331.9 [73.8] [29.0] [52.4] Front View 600V ISBM Section with 2 x UPM Section and Upgraded with 1 Field Installed UPM Dimensions are in millimeters [inches]. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 53 Side View Dimensions 1880.0 [74.0] 360.0 [14.2] 1880.0 Side View [74.0] Center of Gravity Measurements 918.0 [36.1] Dimensions are in millimeters [inches]. NOT INTENDED FOR PERMANENT MOUNTING Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 54 (from a Wye source) for proper equipment operation. • The Eaton 9395P-600 600V and 480V unit is designed for operation on a grounded-wye source of supply. There is no additional connection point for a neutral conductor. The output of this UPS will not directly support phase to neutral loads.
Page 55 Figure NOTE: Bypass wiring data is not applicable to IOM configurations. Battery Conductor Sizing: Eaton strongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time. Battery Cable Routing Requirements Conduit applications: * Each conduit must have a Positive, Negative, and Ground conductor.
Page 56 Figure NOTE: Bypass wiring data is not applicable to IOM configurations. Battery Conductor Sizing: Eaton strongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time. Battery Cable Routing Requirements Conduit applications: * Each conduit must have a Positive, Negative, and Ground conductor.
Page 57 Figure NOTE: Bypass wiring data is not applicable to IOM configurations. Battery Conductor Sizing: Eaton strongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time. Battery Cable Routing Requirements Conduit applications: * Each conduit must have a Positive, Negative, and Ground conductor.
Page 58 Figure NOTE: Bypass wiring data is not applicable to IOM configurations. Battery Conductor Sizing: Eaton strongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time. Battery Cable Routing Requirements Conduit applications: * Each conduit must have a Positive, Negative, and Ground conductor.
Page 59 Figure 75 NOTE: Bypass wiring data is not applicable to IOM configurations. Battery Conductor Sizing: Eaton strongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time. Battery Cable Routing Requirements Conduit applications: * Each conduit must have a Positive, Negative, and Ground conductor.
Page 60 Figure NOTE: Bypass wiring data is not applicable to IOM configurations. Battery Conductor Sizing: Eaton strongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time. Battery Cable Routing Requirements Conduit applications: * Each conduit must have a Positive, Negative, and Ground conductor.
Page 61 Figure NOTE: Bypass wiring data is not applicable to IOM configurations. Battery Conductor Sizing: Eaton strongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time. Battery Cable Routing Requirements Conduit applications: * Each conduit must have a Positive, Negative, and Ground conductor.
Page 62 Figure NOTE: Bypass wiring data is not applicable to IOM configurations. Battery Conductor Sizing: Eaton strongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time. Battery Cable Routing Requirements Conduit applications: * Each conduit must have a Positive, Negative, and Ground conductor.
Page 63 Figure NOTE: Bypass wiring data is not applicable to IOM configurations. Battery Conductor Sizing: Eaton strongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time. Battery Cable Routing Requirements Conduit applications: * Each conduit must have a Positive, Negative, and Ground conductor.
Page 64 Figure NOTE: Bypass wiring data is not applicable to IOM configurations. Battery Conductor Sizing: Eaton strongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time. Battery Cable Routing Requirements Conduit applications: * Each conduit must have a Positive, Negative, and Ground conductor.
Page 65 Figure NOTE: Bypass wiring data is not applicable to IOM configurations. Battery Conductor Sizing: Eaton strongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time. Battery Cable Routing Requirements Conduit applications: * Each conduit must have a Positive, Negative, and Ground conductor.
Page 66 Figure NOTE: Bypass wiring data is not applicable to IOM configurations. Battery Conductor Sizing: Eaton strongly recommends using the specified D C conductor size and quantity shown above for optimum system performance and battery run time. Battery Cable Routing Requirements Conduit applications: * Each conduit must have a Positive, Negative, and Ground conductor.
Page 67 Table 20 Table 21 for supplied external wiring terminal hardware, and Table 22 for recommended installation parts and tools not supplied by Eaton. The torque values listed in Table 19 are the maximum allowable. Tightening further will risk breaking or twisting the stud.
Page 68 Output, and Ground Washer Rectifier Input, Bypass Input, Battery Input, 180200001-07 Output, and Ground NOTE Bypass terminations are not applicable to IOM configurations. Table 22. Recommended Installation Parts and Tools (Not Supplied by Eaton) Quantity Part Size Manufacturer Part Number...
Page 69 Wires in Conduit Conduits Conduit Trade Size AC Input to UPS Rectifier (A, B, C, Ground) Eaton 9395P-600/550 600 Vac AC Input to Bypass and Output (A, B, C, Ground) AC Input to UPS Rectifier (A, B, C, Ground) Eaton 9395P-600/500...
Page 70 Conduits Conduit Trade Size AC Input to UPS Rectifier 2 or 3 (A, B, C, Ground) Eaton 9395P-600/550 575 Vac AC Input to Bypass and Output 2 or 3 (A, B, C, Ground) AC Input to UPS Rectifier 2 or 3...
Page 71 UPS Model Conduits Conduit Size AC Input to UPS Rectifier (A, B, C, Ground) 480 Vac AC Input to Bypass and Output Eaton 9395P-600/600 (A, B, C, Ground) Eaton 9395P-600/550 Battery (Common (Positive, Negative, Ground) Battery) AC Input to UPS Rectifier...
Page 72 Terminal Conduit Conduits Trade Size Conduit AC Input to UPS Rectifier (A, B, C, Ground) Eaton 9395P-600/550 415 Vac AC Input to Bypass and Output (A, B, C, Ground) AC Input to UPS Rectifier (A, B, C, Ground) Eaton 9395P-600/500...
Page 73 Terminal Conduit Conduits Trade Size Conduit AC Input to UPS Rectifier (A, B, C, Ground) Eaton 9395P-600/550 400 Vac AC Input to Bypass and Output (A, B, C, Ground) AC Input to UPS Rectifier (A, B, C, Ground) Eaton 9395P-600/500...
Page 74 Terminal Conduit Conduits Trade Size Conduit AC Input to UPS Rectifier (A, B, C, Ground) Eaton 9395P-600/550 380 Vac AC Input to Bypass and Output (A, B, C, Ground) AC Input to UPS Rectifier (A, B, C, Ground) Eaton 9395P-600/500...
Page 75 80% breaker ratings for rectifier input. Table 29. Recommended Input Circuit Breaker Ratings (100% and 80%) Input Rating UPS Model Output kW/kVA 600V 575V 480V 415V 400V 380V 1000A Eaton 9395P-600/600 1200A 700A 700A 1000A 1000A 1000A 1000A Eaton 9395P-600/550 800A 800A 1200A...
Page 76 Table 30. Recommended Bypass, Output, and MOB Circuit Breaker Ratings (100% and 80%) Input Rating UPS Model Output kW/kVA 600V 575V 480V 415V 400V 380V 800A Eaton 9395P-600/600 1000A 600A 600A 700A 800A 800A 1000A Eaton 9395P-600/550 700A 700A 1000A...
Page 77: Table 32. Recommended Dc Input Battery Disconnect Ratings 100% - Separate Battery
Recommended disconnect size is based on a maximum full load discharge time less than 3 hours. For longer discharge times a larger disconnect may be required. Table 31. Recommended DC Input Battery Disconnect Ratings 100% – Common Battery All Ratings UPS Model Eaton 9395P-600/600 Eaton 9395P-600/550 1600A Eaton 9395P-600/500 Eaton 9395P-600/450...
Page 78 Alarm relay contacts have a maximum current rating of 5A and a switched voltage rating of 30 Vac and 28 Vdc. • Alarm relay wiring should be a minimum of 22 AWG. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 79 Les sections de l’onduleur sont lourdes (voir le Table 2). Suivre attentivement les instructions de déchargement et de déballage pour eviter de renverser les armoires, ce qui pourrait causer de graves blessures. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 80 Si ces instructions ne sont pas suivies, des dommages au câblage et à son canal surviendront. Carefully inspect the outer packaging for evidence of damage during transit. Do not install a damaged cabinet. Report any damage to the carrier and contact an Eaton service representative immediately.
Page 81 Inspect the contents for any evidence of physical damage, and compare each item with the Bill of Lading. If damage has occurred or shortages are evident, contact an Eaton service representative immediately to determine the extent of the damage and its impact on further installation.
Page 82 UPS Installation Plan and Unpacking Figure 18. Two UPM Configuration as Shipped on Pallet (380V, 400V, 415V, and 480V) Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 83 Les sections de l’onduleur sont lourdes (voir le tableau Table 2). Suivre attentivement les instructions de déchargement et de déballage pour éviter de renverser les armoires, ce qui pourrait causer de graves blessures. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 84 If not already accomplished, use a forklift or pallet jack to move the UPS to the installation area, or as close as possible, before unloading from the pallet. Use a forklift or pallet jack to install the UPS. Eaton ®...
Page 85 Remove the three bolts securing the right side shipping bracket to the cabinet and three bolts securing the bracket to the pallet (see Figure 20). Remove the right side shipping bracket. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 86: Field Installed Upm Installation
Installation. If installing a battery system, go to paragraph 4.6 Battery System Installation. Otherwise, go to paragraph 4.7 Distributed Bypass Tie Cabinet Installation to complete the wiring of the UPS. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 87 21). Retain the hardware for later use. Figure 21. Section Joining UPM Section Left Top Panel Left Middle Panel Interior Left Side Panel Corner Channel Wireway Panel Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 88 Reinstall the corner channel (see Figure 21) and secure using the retained hardware. Reinstall the left middle panel (see Figure 21) and secure using the retained hardware. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 89 ISBM and UPM sections. Secure the bracket with the screws from the hardware kit (see Figure 23). 13. Proceed to paragraph 4.4 Electrically Connecting the Sections (600V Models Only). Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 90 Locate the wires labeled 1G3 and 2G3 for the UPM battery input. Route the wires labeled 1G3 and 2G3 through the transformer section into the I/O section and land on bus bars E4 and E5 (DC+ and DC-). See Figure Eaton ® Power Xpert ®...
Page 91 Locate the mating P61 connector in the UPM section wireway and connect the P61 connector to the J61 connector. Locate the mating P70 connector in the UPM section wireway and connect the P70 connector to the J70 connector. Eaton ® Power Xpert ®...
Page 92 45 CAN cable connector to the J39 connector (see Figure 26 Figure 27). Dress the interface harnesses and secure in place with wire ties as necessary to prevent wire damage. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 93: Installing Ups External And Battery Power Wiring
4.7 Distributed Bypass Tie Cabinet Installation; otherwise, proceed to paragraph 4.8 Installing UPS External and Battery Power Wiring. Figure 25. 600V ISBM Section Intercabinet DC Power Terminal Locations DC Power Terminals Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 94 Installation Figure 26. Pl1 Interface Board Location Pl1 Interface Board Front ISBM Section Right Side Inside View Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 95 F F i i e e l l d d I I n n s s t t a a l l l l e e d d U U P P M M I I n n s s t t a a l l l l a a t t i i o o n n If installing a Plus 1 configuration with an FI-UPM, install the FI-UPM using the instructions in the Eaton ®...
Page 96: 4.8.2 External Power Wiring Installation
Single Lug Installation Conical Washer Nut and Flat Washer Hex Nut Conic al Washer Flat Washer Bus Bar Flat Washer Bolt Head Cable Connection Bolt Orientation Double Lug Installation Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 97 Pull wiring through conduit into the ISBM section wiring area. Figure 29. ISBM and UPM Section Debris Shields Ventilation Grill Debris Shields Remove shields before operating system Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 98 ISBM section. See paragraph 3.2.6 UPS System Power Wiring Preparation for wiring and termination requirements. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 99: Battery Power Wiring
See paragraph 3.2.6 UPS System Power Wiring Preparation for wiring and termination requirements. 12. Proceed to paragraph 4.8.3 Battery Power Wiring. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 100 Installation Figure 31. ISBM Section Power Terminal Locations (380V, 400V, 415V, and 480V Models) UPS Input UPS Output Battery (+) Battery (-) Bypass Input Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 101 Installation Figure 32. ISBM Section Power Terminal Locations (600V Models) UPS Input UPS Output Battery (+) Battery (-) Bypass Input Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 102 Chapter 10 Product Specifications sur les notices techniques pour connaître les tensions maximales du chargeur de batteries.Ne pas installer une armoire endommagée. Signaler les dommages au transporteur et communiquer avec un représentant du service Eaton immédiatement. Eaton ® Power Xpert ®...
Page 103: Installing Interface Connections
Installation, Step 2. Secure with the retained hardware. Reinstall the left front panel removed in paragraph 4.8.2 External Power Wiring Installation, Step 1 and secure with the retained hardware. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 104 Des tensions dangereuses sont présentes près de l’enceinte du terminal de l’interface utilisateur si l’onduleur n’est pas totalement débranché. Use the procedures in the following paragraphs to connect the TB1, TB1 Battery, TB2, and TB3 interface connections. Eaton ® Power Xpert ®...
Page 105: Tb1 Battery Interface Connections
10. Reinstall the top internal safety shield panel and secure with the retained hardware. 11. Reinstall the front door removed in Step 3 and secure with the retained hardware. 12. Close the door and secure the latch. Eaton ® Power Xpert ®...
Page 106 Installation Figure 35. ISBM Section Interface Terminal Locations. X-Slot Communication Bays TB1, TB2, and TB3 Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 107: Table 33. Tb1, Tb2, And Tb3 Interface Connections
Building Alarm 3 Return Input: Programmable UPS alarm, activated by a remote dry contact closure. Building Alarm 4 Default function set for on generator. Default: On Generator Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 108 NOTE “Return” indicates connection to electronics circuit ground. “Common” indicates connection to common side of isolated relay contact. Figure 36. Interface Terminal Detail X-Slot Communication Bays See Figure ”Terminal Blocks TB1, TB2, and TB3 Connector Assignments” for terminal assignments. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 109 Alarm relay normally-open and normally-closed return terminals are separated on the terminal board but are electrically in common. Do not directly connect relay contacts to the mains related circuits. Reinforced insulation to the mains is required. Alarm relay wiring should be a minimum of 22 AWG Eaton ® Power Xpert ®...
Page 110 All control wiring and relay and switch contacts are customer supplied. NOTE The building alarms can be programmed to display the alarm functional name. NOTE A jumper wire must be connected between pins 1 and 2 on TB1, if the normally-closed REPO contact is not used. Eaton ® Power Xpert ®...
Page 111 11. Reinstall the front door removed in Step 3 and secure with the retained hardware. 12. If wiring X-Slot connections, proceed to paragraph 4.9.3 X-Slot Connections; otherwise, proceed to Step 13. Close the door and secure the latch. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 112: Figure 40. Typical Battery Interface Connection - Separate Battery System
When installing internal wiring to X-Slot terminals, route the wiring through the internal opening in the X-Slot communication bay. For installation and setup of an X-Slot card, contact an Eaton service representative (see paragraph Getting Help 1.10 Getting Help).
Page 113: Figure 41. X-Slot Communication Bays
A latching-type Remote Emergency Power-off (REPO) switch can be used in an emergency to shut down the UPS and remove power to the critical load from a location away from where the UPS is installed. Figure 43 shows a REPO switch. Eaton ® Power Xpert ®...
Page 114: Figure 42. Remote Epo Switch Dimensions
The REPO switch must be a normally-open or normally-closed latching–type switch not tied into any other circuits. NOTE 5 This procedure is intended to be used for the installation of the Eaton-supplied REPO switch. If installing another manufacturer's switch, use this procedure only as a guide. NOTE 6 The REPO switch wiring must be in accordance with NEC Article 725 Class 2 requirements.
Page 115: Figure 43. Repo Switch
Contact Block (Either Block) Cabinet 3 NO TB1 3 Twisted Wires (2) 14 22 AWG (0.75 7 lb in (0.8 Nm) 4 NO TB1 4 4.0 mm2) Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 116: Figure 44. Normally-Open Repo Switch Wiring
Figure 45 shows the wiring connections if the normally-closed REPO contacts are used and Figure 46 shows alternative methods of connecting a REPO switch if using another manufacturer's switch. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 117: Figure 45. Normally-Closed Repo Switch Wiring
NOTE he REPO switch must be a latching-type switch not tied to any other circuits. NOTE REPO normally-open and normally-closed return terminals are separated on the terminal board but are electrically in common. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 118 (see Section ). This service is offered as part of the sales contract for the UPS system. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.
Page 119 Accessories are mounted in installed locations and wiring is terminated inside the UPS cabinet. (OPTIONAL) o The debris shield covering the UPS cabinet ventilation grill is removed. o Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. Eaton ®...
Page 120 Pull-chain wiring between the UPS cabinets is properly installed. o Adequate workspace exists around the UPS cabinets, the tie cabinet, and other cabinets. o Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. Eaton ®...
Page 121 Installation Notes _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 122 Installation Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 123: Installing An Optional Hot Sync Can Bridge Card
In addition, this card can be used to connect optional system monitoring devices, such as a Remote Monitor Panel II, a Relay Interface Module II, or a Supervisory Contact Module II to the UPS. Eaton ® Power Xpert ®...
Page 124: Figure 47. Hot Sync Can Bridge Card
Install the Hot Sync CAN Bridge Card into an open X-Slot communication bay on the front of the UPS. See Figure 35 Figure 41 for X-Slot communication bay locations. To locate the appropriate terminals on the Hot Sync CAN Bridge Card, see Figure 48 Table Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 125: Figure 48. Hot Sync Can Bridge Card Connections
Normally open contact closes when UPS is on bypass. RMP II, RIM II, and SCM II connections. CAN L CAN Input for parallel operation. Can H Shield Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 126 NOTE Setup of the Hot Sync CAN Bridge Card for parallel operation must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. 12. Reinstall the small top internal safety shield panel and secure with the cabinet mounted screws.
Page 127: Figure 49. Distributed Bypass System Can And Pull-Chain Simplified Interface Wiring
CAN Bridge Card J3 CAN Bridge Card J3 CAN Bridge Card J3 (If Installed) (If Installed) NOTE External CAN connections between UPSs require shielded twisted pair wire. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 128: Figure 51. Distributed Bypass Pull-Chain Wiring Without Mobs
Twisted Pair Twisted Pair UPS 1 UPS 2 UPS 3 UPS 4 (If Installed) (If Installed) NOTE Use twisted pair wiring between the UPS and MOB AUX contacts. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 129: Table 37. Pull-Chain Wiring Terminations
TB2–1 TB2–1 TB2–1 (Pull Chain) (Pull Chain) (Pull Chain) (Pull Chain) TB2–2 TB2–2 TB2–2 TB2–2 (Pull Chain Common) (Pull Chain Common) (Pull Chain Common) (Pull Chain Common) Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 130: Figure 52. Distributed Bypass Pull-Chain Wiring With Mobs
NOTE If MOB contacts have pigtail leads, use the same wire gauge to connect to UPS and use the correct crimp connections for the wire gauge. NOTE External CAN connections between UPS cabinets require shielded twisted pair wire. NOTE Use twisted pair wiring between the UPS and MOB AUX contacts. NOTE Always conﬁrm contact operation prior to wiring. Eaton ® Power Xpert ®...
Page 131: Table 38. Pull-Chain Wiring Terminations With Mobs
Figure 58 for mounting hole locations. NOTE When installing signal wiring for CAN card J3 terminals, conduit must be installed between the device and the UPS cabinet. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 132: Figure 53. Remote Monitor Panel Ii And Remote Monitor Panel Ii Terminal Locations
Figure 53. Remote Monitor Panel II and Remote Monitor Panel II Terminal Locations Ground Terminal Terminal TB1 Signal Connections from the UPS Terminal TB3 120 Vac Power Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 133: Figure 54. Remote Monitor Panel Ii, Relay Interface Module Ii, Or Supervisory Contact Module Ii Wiring
If a fuse replacement does not correct the problem, contact an Eaton service representative for verification that the RMP II is working correctly. 12. To test the indicator lamps, press and hold the horn silence pushbutton for three seconds. All lamps should illuminate, and the horn sounds continuously until you release the pushbutton.
Page 134 Setup of the Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. 11. Contact an Eaton service representative for verification and testing of the RIM II and its connections prior to making connections with J1 through J4 (see...
Page 135: Figure 55. J1, J2, J3, And J4 15-Pin D-Sub Connectors
Remove the UPS cabinet top interface conduit landing plates to drill or punch conduit holes (see Figure 30). Reinstall the conduit landing plate. Install conduit between the UPS and SCM II. See Figure 60 for SCM II knockout hole location. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 136: Figure 56. Supervisory Contact Module Ii Terminal Location
Connections from the UPS NOTE Setup of the Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. Install wiring between the SCM II terminal block TB2 and the monitoring equipment. See...
Page 137: Figure 57. Supervisory Contact Module Ii Tb2
Supervisory contacts are rated at 2.0A at 28 Vdc or 120 Vac and 0.15A at 115 Vdc. NOTE Supervisory contacts require an external power supply. Internal 24 Vdc is not capable of supplying contact current. Eaton ® Power Xpert ®...
Page 138: Figure 58. Remote Monitor Panel Ii Dimensions
Flush Mount using #10 Pan Head Screws. (Mount with vent holes facing up.) Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 139: Figure 59. Relay Interface Module Ii Dimensions
Flush Mount using #10 Pan Head Screws. (Mount with vent holes facing up.) Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 140: Figure 60. Supervisory Contact Module Ii Dimensions
Flush Mount using #10 Pan Head Screws. (Mount with vent holes facing up.) Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 141: Figure 61. Main Elements Of The Ups System
U U P P S S S S y y s s t t e e m m O O v v e e r r v v i i e e w w The Eaton 9395P-600 UPS is a continuous-duty, solid–state, transformerless (at 480 Vac), three-phase, true online system that provides conditioned and uninterruptible AC power to the UPS system's output and critical load.
Page 142 6 6 . . 2 2 . . 1 1 M M o o d d e e s s The Eaton 9395P-600 UPS supports a critical load in five different modes of operation: NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 143: Figure 62. Path Of Current Through The Ups In Online Mode
Power line filtering and spike protection for the load are provided by the input and output filter networks, and the UPS actively monitors the critical bus for power disturbances. When in this mode, the input and output contactors are closed and the link is maintained through the diode bridge. Eaton ® Power Xpert ®...
Page 144 Some power line filtering and spike protection is provided to the load but no active power conditioning or battery support is available to the output of the system in the Bypass mode of operation. Eaton ® Power Xpert ®...
Page 145: Figure 63. Path Of Current Through The Ups In Bypass Mode
NOTE On a UPS conﬁgured as an IOM, the bypass input, static switch, bypass breaker (CB4), and K5 are not present. NOTE On a UPS conﬁgured with a Continuous Static Switch (CSS), bypass breaker (CB4) is not present. Eaton ®...
Page 146 DC current to the converter and inverter. At this point, the unit returns to Online mode. Depending on the total load and the duration of the battery discharge, battery current limit alarms may be seen for a short time due to the current required to recharge the battery. Eaton ® Power Xpert ®...
Page 147: Figure 64. Path Of Current Through The Ups In Battery Mode
NOTE On a UPS conﬁgured as an IOM, the bypass input, static switch, bypass breaker (CB4), and K5 are not present. NOTE On a UPS conﬁgured with a Continuous Static Switch (CSS), bypass breaker (CB4) is not present. Eaton ®...
Page 148: Table 41. Oneline Configurations
The following voltages apply: 380V, 400V, 415V, 480V and 600V. Table 41. Oneline Configurations Oneline Drawing UPS Model System Type Eaton 9395P-600/300 Eaton 9395P-600/275 Single Reverse Transfer UPS – One UPM, Rectifier Feed, Battery Figure 65 Eaton 9395P-600/250...
Page 149 Understanding UPS Operation Table 41. Oneline Configurations (Continued) Oneline Drawing UPS Model System Type Eaton 9395P-600/600 Eaton 9395P-600/550 Single Reverse Transfer UPS – Two UPM, Common Rectifier Feed, Figure 73 Eaton 9395P-600/500 Separate Battery, IOM Configuration Eaton 9395P-600/450 Eaton 9395P-600/400...
Page 150: Figure 65. One Upm, Rectifier Feed, Battery System, Dual-Feed Configuration, Continuous Static Switch
Breaker BATTERY SYSTEM (Not supplied with the UPS) NOTE Callout letters , and map to the applicable Input/Output Ratings and External Wiring Requirements Table in Chapter 3. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 151: Figure 66. One Upm, Common Rectifier Feed, Common Battery, Dual-Feed Configuration, Continuous Static
Breaker BATTERY SYSTEM (Not supplied with the UPS) NOTE Callout letters , and map to the applicable Input/Output Ratings and External Wiring Requirements Table in Chapter 3. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 152: Figure 67. One Upm, Common Rectifier Feed, Separate Battery, Dual-Feed Configuration, Continuous Static Switch
(Not supplied with the UPS) (Not supplied with the UPS) NOTE Callout letters , and map to the applicable Input/Output Ratings and External Wiring Requirements Table in Chapter 3. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 153: Figure 68. Two Upm, Common Rectifier Feed, Common Battery, Dual-Feed Configuration, Continuous Static
Breaker BATTERY SYSTEM (Not supplied with the UPS) NOTE Callout letters , and map to the applicable Input/Output Ratings and External Wiring Requirements Table in Chapter 3. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 154: Figure 69. Two Upm, Common Rectifier Feed, Separate Battery, Dual-Feed Configuration, Continuous Static
(Not supplied with the UPS) (Not supplied with the UPS) NOTE NOTE Callout letters , and map to the applicable Input/Output Ratings and External Wiring Requirements Table in Chapter 3. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 155: Figure 70. Two Upm, Common Rectifier Feed, Common Battery, Dual-Feed Configuration, Continuous Static
Breaker BATTERY SYSTEM (Not supplied with the UPS) NOTE Callout letters , and map to the applicable Input/Output Ratings and External Wiring Requirements Table in Chapter 3 Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 156: Figure 71. Two Upm, Common Rectifier Feed, Separate Battery, Dual-Feed Configuration, Continuous Static Switch, Fi-Upm
(Not supplied with the UPS) (Not supplied with the UPS) NOTE Callout letters , and map to the applicable Input/Output Ratings and External Wiring Requirements Table in Chapter 3. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 157: Figure 72. Two Upm, Common Rectifier Feed, Common Battery, Iom Configuration
Breaker BATTERY SYSTEM (Not supplied with the UPS) NOTE Callout letters , and map to the applicable Input/Output Ratings and External Wiring Requirements Table in Chapter 3. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 158: Figure 73. Two Upm, Common Rectifier Feed, Separate Battery, Iom Configuration
(Not supplied with the UPS) (Not supplied with the UPS) NOTE Callout letters , and map to the applicable Input/Output Ratings and External Wiring Requirements Table in Chapter 3. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 159: Figure 74. Three Upm Common Rectifier Feed, Common Battery, Iom Configuration
Breaker BATTERY SYSTEM (Not supplied with the UPS) NOTE Callout letters , and map to the applicable Input/Output Ratings and External Wiring Requirements Table in Chapter 3. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 160: Figure 75. Three Upm Common Rectifier Feed, Separate Battery, Iom Configuration
(Not supplied with the UPS) (Not supplied with the UPS) NOTE Callout letters , and map to the applicable Input/Output Ratings and External Wiring Requirements Table in Chapter 3. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 161: Figure 76. Simplified Dual-Feed Ups With Maintenance Bypass Panel
DO NOT use a single feed or a single feeder breaker to supply both the UPS or RIB and the maintenance bypass. If a bypass input breaker (BIB) is installed in the maintenance bypass and a single-feed UPS is being installed, a single feed to the maintenance bypass is acceptable for supplying both the UPS and the bypass. Eaton ® Power Xpert ®...
Page 162: Energy Saver System (Ess) Mode
6 6 . . 4 4 . . 1 1 M M u u l l t t i i p p l l e e U U P P S S P P a a r r a a l l l l e e l l S S y y s s t t e e m m M M o o d d e e s s Similar to the single UPS system, the Eaton 9395P-600 UPS parallel system supports a critical load in five different modes of operation.
Page 163: Figure 77. Path Of Current Through The Upss In Online Mode - Distributed Bypass
UPS 2 Output UPS 2 Battery UPS 3 Output UPS 3 Battery UPS 4 Output UPS 4 Battery Breakers Closed Output to Main Power Flow Critical Load Open Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 164: Figure 78. Path Of Current Through The Upss In Bypass Mode - Distributed Bypass
UPS 2 Output UPS 2 Battery UPS 3 Output UPS 3 Battery UPS 4 Output UPS 4 Battery Breakers Closed Output to Main Power Flow Critical Load Open Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 165 UPMs begin shutting down until there are no longer enough UPMs online to support the connected load. When this event occurs, the system shuts down. If the bypass source is available, the system transfers to bypass instead of shutting down. Eaton ® Power Xpert ®...
Page 166: Figure 79. Path Of Current Through The Upss In Battery Mode - Distributed Bypass
Depending on the total load and the duration of the battery discharge, battery and rectifier input current limit alarms may be seen for a short time due to the current required to recharge the batteries. Eaton ® Power Xpert ®...
Page 167 UPM in the UPSs, but represent each UPS in the distributed bypass system. The following voltages apply: 380V, 400V, 415V, 480V and 600V. Oneline Drawing System Type UPS Model Eaton 9395P-600/600 Eaton 9395P-600/550 Eaton 9395P-600/500 Eaton 9395P-600/450 Eaton 9395P-600/400 Figure 80 Multiple UPS –...
Page 168: Figure 80. Typical Distributed Bypass System (1+1 And 2+0 Configurations)
– Overcurrent Protection supplied by customer AC Output to NOTE This oneline does not show each UPM in the UPSs, but represents each UPS in the distributed bypass system. Critical Load Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 169: Figure 81. Typical Distributed Bypass System (2+1 And 3+0 Configurations)
– Overcurrent Protection supplied by customer AC Output to NOTE This oneline does not show each UPM in the UPSs, but represents each UPS in the distributed bypass system. Critical Load Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 170: Figure 82. Typical Distributed Bypass System (3+1 And 4+0 Configurations)
– Overcurrent Protection supplied by customer AC Output to NOTE This oneline does not show each UPM in the UPSs, but represents each UPS in the distributed bypass system. Critical Load Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 171: Figure 83. Ups Controls (380V, 400V, 415V, And 480V)
Identifies the touchscreen control panel and the location of the CB1 circuit breaker (optional). Figure 83. UPS Controls (380V, 400V, 415V, and 480V) Color Touchscreen Control Panel AC Input Breaker CB1 (optional) Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 172: Figure 84. Ups Color Touchscreen Control Panel (Typical)
U U s s i i n n g g t t h h e e C C o o l l o o r r T T o o u u c c h h s s c c r r e e e e n n C C o o n n t t r r o o l l P P a a n n e e l l The following sections describe the UPS control panel and how to monitor and control UPS operation. Figure 84. UPS Color Touchscreen Control Panel (Typical) (Symbols enlarged to show detail) Eaton ® Power Xpert ®...
Page 173: Table 42. Status Indicators
7 7 . . 3 3 . . 2 2 U U s s i i n n g g t t h h e e T T o o u u c c h h S S c c r r e e e e n n The touch screen control panel provides an operator interface with the UPS system. Figure 85 identifies the display areas discussed in the following sections. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 174: Figure 85. Parts Of The Touch Screen
The UPS status area automatically displays the Eaton model number, current time and date, active alarms, active notices, and load percent and battery run time for the UPS. If the Eaton Environmental Monitoring Probe is installed, the temperature and humidity sensed by the probe will also be displayed. The small head symbol between the system model and time allows the operator select a different language from an imbedded list.
Page 175: Figure 86. Sign In Or Password Request Screen
Displays performance meters for the system or critical load. CONTROLS Allows access to various system performance control screens. POWER MAPS Allows operator to observe system power flow. LOGS Allows access to system information logs. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 176: Figure 87. Home Screen
Figure 88 shows the Main Menu and Power Maps screen. The Power Maps screen displays immediately after entering the access code. The Power Maps screen shows a real-time graphical representation of the operating status. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 177: Figure 88. Main Menu And Power Maps Screen (Online Mode)
Touching the LOAD kVA button displays the Output kVA screen shown in Figure Figure 89. Output kVA Screen from Home Screen Touching the AVERAGE EFFICIENCY button displays the system efficiency screen shown in Figure Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 178: Figure 90. Average Efficiency Screen From Home Screen
7 7 . . 3 3 . . 5 5 P P o o w w e e r r M M a a p p s s S S c c r r e e e e n n ( ( B B y y p p a a s s s s M M o o d d e e ) ) Figure 92 shows the Bypass screen. The Bypass screen displays only when the system is in Bypass mode. The Bypass screen shows a real-time graphical representation of the operating status. Eaton ® Power Xpert ®...
Page 179: Figure 92. Bypass Screen
Input, Output and overall System status. The three left items in the OVERVIEW section of the screen are not active buttons but are status detail panels. They show individual conditions of the UPS at that time. Eaton ® Power Xpert ®...
Page 180: Figure 94. Meters Summary Screen
7 7 . . 3 3 . . 8 8 I I n n p p u u t t M M e e t t e e r r s s S S c c r r e e e e n n Figure 95 shows the Input Meters screen. This screen displays the individual phase and total power values of the system. Eaton ® Power Xpert ®...
Page 181: Figure 95. Input Meters Screen
Bypass conditions. Figure 96. Bypass Meters Screen The Output Meters Screen shown in Figure 97 displays values pertaining to the system output. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 182: Figure 97. Output Meters Screen
Input Meters detail screen. This screen displays the individual values of the system in additional detail. The Bypass, Output, and Battery meters screens display similar values relevant to their monitoring of the system. Figure 98. Input Meters Detail Screen Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 183: Figure 99. Select Source Screen
7 7 . . 3 3 . . 1 1 0 0 B B a a t t t t e e r r y y M M e e t t e e r r s s S S c c r r e e e e n n s s Figure 100 shows the Battery Meters basic screen. Figure 100. Battery Meters Screen Eaton ® Power Xpert ®...
Page 184: Figure 101. Battery Log Screen
UPS Operating Instructions Figure 101 shows the Battery Log access screen. Figure 101. Battery Log Screen Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 185: Figure 102. Battery Log Detail
Figure 102 shows the Battery Log Detail screen. Figure 102. Battery Log Detail Figure 103 shows the Battery Log Summary screen. Figure 103. Battery Log Summary Screen Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 186: Figure 104. System Events Screen
The operator can also use the UP/DOWN arrows above and below the blue field (2) showing the number of events in the log. See Figure 105. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 187: Figure 105. User Log Screen
Press the SYSTEM CONTROLS pushbutton on the main menu bar to display the System Status screen. Online operation, transfer to bypass, UPM start up and shutdown, and LOAD OFF commands are controlled through this screen. In addition, the screen displays the current status of the UPS, indicates whether the UPS is in Eaton ® Power Xpert ®...
Page 188: Figure 107. System Status Screen
Figure 108 shows the Module Controls screen. This screen allows control of the individual modules within the system. It also gives their values and status. Figure 108. Module Controls Screen Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 189: Figure 109. Module Control Detail Screen
The Metering Method screen allows the operator to select line-to-line or line-to-neutral monitoring values. See Figure 110 Figure 111. Figure 110. Online Mode Metering Method Option Screen Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 190: Figure 111. Bypass Mode Metering Method Option Screen
Touching the CLEAN SCREEN button disables the screen for 30 seconds to allow the user to safely clean the screen without affecting operation. Figure 112. Settings Screen Eaton ® Power Xpert ®...
Page 191: Figure 113. Configuration Options Screen
The various Energy Advantage Architecture operations are described in the UPS Installation and Operation manual for your system. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 192: Figure 114. Energy Advantage Architecture (Eaa) Screen
ESS mode running at that time. Figure 115. Disable ESS Screen This screen shown in Figure 116 asks the operator if they want to start the High Alert mode timer. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 193: Figure 116. High Alert Timer Screen
The screen shown in Figure 117 allows the operator to query the system for various operational statistics such as shown in Figure 118. Figure 117. Statistics Basic Screen Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 194: Figure 118. Statistics Data Detail Screen
7 7 . . 3 3 . . 1 1 9 9 U U P P S S M M o o d d u u l l e e M M a a p p S S c c r r e e e e n n The screen shown Figure 120 allows the operator to control the individual UPMs. Eaton ® Power Xpert ®...
Page 195: Figure 120. Ups Module Map Screen
7 7 . . 3 3 . . 2 2 0 0 S S y y s s t t e e m m O O v v e e r r v v i i e e w w S S c c r r e e e e n n The screen shown Figure 121 displays values for all UPS and UPM parameters. Figure 121. System Overview Screen Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 196 U U P P S S O O p p e e r r a a t t i i o o n n u u s s i i n n g g t t h h e e C C o o l l o o r r T T o o u u c c h h s s c c r r e e e e n n C C o o n n t t r r o o l l P P a a n n e e l l NOTE The Energy Saver System mode commands are displayed only if installed at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 197 à l’étape suivante. N’utiliser cette fonction que pour mettre la charge critique hors tension. NOTE The following instructions are for the Eaton-supplied REPO switch. If a customer- supplied REPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch.
Page 198: Figure 122. Repo Operation
Close all UPS Bypass input feeder circuit breakers. *Close input breaker CB1. Close the doors and secure the latches. Observe the UPS control panel displays becoming active, indicating logic power. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 199 On the System Status screen, verify the UPS status is OK and the UPM status is OFFLINE. Verify no alarms are active on the Events Log screen. 10. On the System Status screen, select the UPS Controls command. Eaton ® Power Xpert ®...
Page 200 The UPM Control Command screen is displayed. 17. On the UPM Control Command screen, select UPM GO TO ONLINE. 18. Press the SELECT pushbutton on the UPM Command menu bar. The UPM transfers to Online mode. The UPM status indicates ONLINE. Eaton ® Power Xpert ®...
Page 201 The UPM Control Command screen is displayed. On the UPM Control Command screen, select UPM GO TO ONLINE. Press the SELECT pushbutton on the UPM Command menu bar. The UPM transfers to Online mode. The UPM status indicates ONLINE. Eaton ® Power Xpert ®...
Page 202 To shut down a single UPS: Confirm that the remaining UPSs can support the additional critical load current provided by this UPS before opening the MOB. This prevents the remaining UPSs from going into overload when the MOB is opened. Eaton ® Power Xpert ®...
Page 203 7 7 . . 5 5 . . 8 8 S S i i n n g g l l e e U U P P S S R R e e s s t t a a r r t t To restart a single UPS from a shutdown state: Close the MOB for the UPS being restarted. Close UPS input and bypass feeder circuit breakers for the UPS being restarted. Eaton ® Power Xpert ®...
Page 204 UPS being shut down. The input, output, battery, and bypass backfeed contactors open, and the power module turns off. Logic power remains on. The input, output, battery, and bypass backfeed contactors open, and the power module is turned off. Eaton ® Power Xpert ®...
Page 205 To abort the shutdown, press CANCEL. When LOAD OFF pushbutton is pressed and held for three seconds, the input, output, battery, and bypass backfeed contactors open, and the power module is turned off on the UPS.On the System Status screen, select either the UPS or the BYPASS command. Eaton ® Power Xpert ®...
Page 206 When LOAD OFF is selected and held for three seconds, the input, output, battery, and bypass backfeed contactors open, and the power module is turned off on the UPS. If another UPS is to be shut down, proceed to that UPS and repeat Steps 1 and 6. Eaton ® Power Xpert ®...
Page 207 NOTE The following instructions are for the Eaton-supplied REPO switch. If a customer- supplied REPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch.
Page 208 UPS Operating Instructions Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 209: Figure 123. Optional X-Slot Cards
LAN drops for use with X-Slot connectivity cards must be provided by facility planners or the customer. For installation and setup of an X-Slot card, contact an Eaton service representative (see section ). Refer to the manual supplied with the X-Slot card for user instructions.
Page 210 Real-time alarm events for all subscribed devices via the PredictPulse mobile app (Apple and Android). You can track all alarms by device. As critical alarms occur, Eaton will acknowledge them so you know when Eaton has diagnosed the alarm (and pending notification of resolution).
Page 211 , which allows graceful shutdown of operating systems. Eaton’s Intelligent Power Software gives you all the tools you need to monitor and manage power devices on your network, even in a virtualized environment. This innovative software solution combines the most critical applications in ensuring system uptime and data integrity: not only power monitoring and management, but also graceful shutdown during an extended power outage.
Page 212: Figure 124. Remote Monitor Panel Ii
Communication Figure 124. Remote Monitor Panel II The RMP II contains a local horn and the backlit status indicators listed in Table Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 213: Table 45. Rmp Ii Status Indicators
SHUTDOWN IMMINENT The UPS is preparing to shut down because the UPS is in Battery mode and the DC voltage is approaching its low limit. This indicator is accompanied by a horn. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 214: Figure 125. Relay Interface Module Ii
Contacts are closed when approximately two minutes of battery time is remaining before the critical load is lost. UTILITY FAILURE Pins 6 and 15 Contacts are closed when Utility Failure is detected. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 215: Figure 126. Supervisory Contact Module Ii
TB2–7 through TB2–9 BYPASS NOT AVAILABLE TB2–10 through TB2–12 ON BATTERY TB2–13 through TB2–15 UPS ALARM TB2–16 through TB2–18 ON BYPASS TB2–19 through TB2–21 SHUTDOWN IMMINENT TB2–22 through TB2–24 Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 216 Communication Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 217 THE BATTERY STRING YOURSELF. VOLTAGES ARE ALWAYS PRESENT IN THE BATTERY STRING. If you suspect that a battery string needs service, contact an Eaton service representative. If the string requires service, refer to the battery manufacturer's operating manual for instructions on battery maintenance or contact an Eaton service representative.
Page 218: Table 48. Ups Filter Sizes
Ensure the UPS is in Online mode (Online status indicator is illuminated). If an alarm lamp is illuminated or the Online status indicator is not illuminated, contact an Eaton service representative. 9 9 . . 2 2 . . 2 2 M M O O N N T T H H L L Y Y M M a a i i n n t t e e n n a a n n c c e e...
Page 219: Figure 127. Isbm And Upm Section Air Filter Locations - Continuous Static Switch
If opened, close the front door and secure the latch. Figure 127. ISBM and UPM Section Air Filter Locations - Continuous Static Switch ISBM Section Air Filters UPM Section Air Filters Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 220: Figure 128. Fi-Upm Section Air Filter Locations
See for the filter location. The FI-UPM filter size is 20" x 44" x 0.25". Contact an Eaton service representative for a replacement filter. To remove the filter: Remove one top screw and two bottom screws securing the FI-UPM front panel (refer to the Eaton ®...
Page 221 9 9 . . 2 2 . . 4 4 A A N N N N U U A A L L M M a a i i n n t t e e n n a a n n c c e e Annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system. Contact an Eaton service representative for more information about service offerings.
Page 222 M M a a i i n n t t e e n n a a n n c c e e T T r r a a i i n n i i n n g g A basic training course, available from Eaton Corporation, gives you a competent working knowledge of the UPS system operation and teaches you how to perform first level corrective maintenance.
Page 223: Table 49. Ups Input
The UPS is available in 50 or 60 Hz with various output power ratings. Models Power Rating Frequency Eaton 9395P-600/600 (one or two UPM) 600 kVA, 600 kVA 50/60 Hz 600 kVA, 550 kVA Eaton 9395P-600/550 (one or two UPM)
Page 224: Table 50. Ups Output
110% for 10 minutes 125% for 120 seconds Overload Capability 150% for 15 seconds NOTE The 125% and 150% overloads are based on the non-derated hardware capability of the UPS. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 225: Table 51. Ups Environmental
Electrostatic Discharge (ESD) Meets IEC 801-2 specifications. Withstands up to 25 kV pulse without damage and with Immunity no disturbance or adverse effect to the critical load. Eaton ® Power Xpert ® 9395P-600 (300V-600V) Installation and Operation Manual 164000710—Rev 07...
Page 226 16400071007 164000710 07...

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