Page 1 Power Xpert 9395 UPS and Plus 1 UPS 450–550 kVA Installation and Operation Manual...
Page 2: Important Safety Instructions
National Fire Protection Association, Inc. All other trademarks are property of their respective companies. ECopyright 2007-2001 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.
Page 3: Table Of Contents
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Page 7 List of Figures Figure 1‐2. Eaton Power Xpert 9395 Plus 1 UPS (450–550 kVA) Cabinet with the Field Installed UPM ......
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Page 9: Introduction
Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.
Page 10 INTRODUCTION ISBM or IOM SECTION UPM SECTION Figure 1‐1. Power Xpert 9395 UPS (450–550 kVA) Cabinet 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 11 INTRODUCTION ISBM or IOM SECTION UPM SECTION FI-UPM Figure 1‐2. Power Xpert 9395 Plus 1 UPS (450–550 kVA) Cabinet with the Field Installed UPM 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 12: Control Panel
® shipped with the UPS. See Chapter 8, “Communication,” for additional information. Options and Accessories Contact an Eaton sales representative for information about the following options. 1.2.1 Integrated Battery Cabinets Battery backup protection can be provided by equipping the UPS system with up to four Power Xpert 9395 battery cabinets containing sealed lead‐acid, maintenance‐free...
Page 13: Maintenance Bypass Module
MOBs, one UPM can be bypassed while the remaining UPMs support the load as long as the remaining UPMs have the capacity to do so. 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 14: Input Output Module Configuration
(inverter online) or if in Normal mode remains in Normal mode for a default time period of one hour. The High Alert mode time period is configurable by an Eaton Customer Service Engineer. High Alert mode allows the user to place the unit online with full protection when outside conditions could cause a power disturbance.
Page 15: Battery System
The UPS system configuration can be enhanced by adding optional accessories such as a Remote Emergency Power-off (REPO) control, RMP II, or X-Slot communication cards. 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 16: Using This Manual
In this manual, the term UPS refers only to the UPS cabinet and its internal elements. The term UPS system refers to the entire power protection system – the UPS cabinet, the battery cabinet, and options or accessories installed. 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 17: Symbols, Controls, And Indicators
This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center. 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 18: For More Information
Detailed illustrations of the cabinet, including dimension and connection point drawings. Refer to the Eaton 9315, 9390 and 9395 Sync Control Installation and Operation Manual for the following additional information: Installation instructions, including site preparation, planning for installation, and wiring and safety information.
Page 19: Safety Warnings
Keep the UPS door closed and front panels installed to ensure proper cooling airflow and to protect personnel from dangerous voltages inside the unit. Do not install or operate the UPS system close to gas or electric heat sources. 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 20 Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements en vigueur dans votre localité. Ne jamais jeter les batteries au feu. L'exposition aux flammes risque de les faire exploser. 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 21 Section I Installation 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 22 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 23: Ups Installation Plan And Unpacking
Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.
Page 24 95%, noncondensing C A U T I O N If Eaton battery cabinets are located in the same room as the UPS, the battery cabinet environmental requirements supercede the UPS requirements. Operating temperatures above the recommended range will result in decreased battery life and performance, and will reduce or void the battery warranty. Refer to Eaton's Terms and Conditions of Sale with Battery Replacement Coverage and the Battery Replacement Price Book for more information.
Page 25: Figure 3-1. Ups Cabinet Dimensions (Front View)
97 (24563) Approximately 2478 liter/sec (5250 CFM) 400/400 106 (26479) 550 kVA 480/480 107 (27020) Dimensions are in millimeters [inches]. Figure 3‐1. UPS Cabinet Dimensions (Front View) 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 26: Figure 3-2. Ups Cabinet Dimensions (Right Side View)
Dimensions are in millimeters [inches]. Figure 3‐2. UPS Cabinet Dimensions (Right Side View) Front Dimensions are in millimeters [inches]. Figure 3‐3. UPS Cabinet Dimensions (Top View) 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 27: Figure 3-4. Ups Cabinet Dimensions (Bottom View)
Dimensions are in millimeters [inches]. Figure 3‐4. UPS Cabinet Dimensions (Bottom View) Front Dimensions are in millimeters [inches]. Figure 3‐5. UPS Cabinet Dimensions (Bottom View with Mounting Brackets) 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 28: Figure 3-6. Ups Cabinet Center Of Gravity
(Square) 1.57 [0.40] Needed to remove key Front View 1/2” Knockout Pattern (Typical 5 Sides) Dimensions are in millimeters [inches]. Figure 3‐7. Remote EPO Switch Dimensions 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 29: Ups System Power Wiring Preparation
CANNOT be used. DO NOT bond the inverter center point (E12) to ground: this is an internal UPS function and requires no additional work by the installer or user. Please contact the Eaton help desk listed in Chapter 1 for additional guidance regarding dual high impedance ground sources.
Page 30 Select overcurrent protection input, battery, and output breakers according to the UPS nameplate rated for either 80% or 100%. Follow all applicable NEC and local codes. 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 31 Figure 6‐6 or Figure 6‐8 starting on page 6-9. Callout letters , and map to Figure 6‐10 or Figure 6‐12 starting on page 6-13. NOTE Bypass wiring data is not applicable to IOM configurations. 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 32 Figure 6‐11, Figure 6‐13, Figure 6‐16, or Figure 6‐17 starting on page 6-14. NOTE Bypass wiring data is not applicable to IOM configurations. 3-10 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 33 Table 3‐7. Neutral Bonding Jumper Wire Size (Four Wire Only - All Ratings) Neutral Bonding Jumper (Four Wire Output Only) Minimum Conductor Size AWG or kcmil Number (each) 3-11 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 34 90°C. See Table 3‐8 for external power cable terminations, Table 3‐9 for supplied external wiring terminal hardware, and Table 3‐10 for recommended installation parts and tools not supplied by Eaton Corporation. For a UPS with separate rectifier input terminals for the UPMs, E1 through E3 are pressure terminations, UL and CSA rated at 90°C.
Page 35 180500037-120 Battery Input, and Output Rectifier Input, Bypass Input, 180200001-07 Battery Input, and Output NOTE Bypass terminations are not applicable to IOM configurations. Table 3‐10. Recommended Installation Parts and Tools (Not Supplied by Eaton Part Size Quantity Manufacturer Part Number...
Page 36 Table 3‐8 on page 3-12, type of battery installation, and requirements from NEC Table 4, Electrical Metallic Tubing (EMT). NOTE 2 Bypass conduit data is not applicable to IOM configurations. 3-14 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 37 Table 3‐15 lists the recommended rating for bypass, output, and MOB circuit breakers. Bypass breakers are not required for IOM configurations. 3-15 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 38 The battery wiring used between the battery and the UPS should not allow a voltage drop of more than 1% of nominal DC voltage at rated battery current. 3-16 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 39: Ups System Interface Wiring Preparation
Alarm relay contacts have a maximum current rating of 5A and a switched voltage rating of 30 Vac and 28 Vdc. Alarm relay wiring should be a minimum of 22 AWG. 3-17 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 40: Distributed Bypass Power Wiring Preparation
CANNOT be used. DO NOT bond the inverter center point (E12) to ground: this is an internal UPS function and requires no additional work by the installer or user. Please contact the Eaton help desk listed in Chapter 1 for additional guidance regarding dual high impedance ground sources.
Page 41: Inspecting And Unpacking The Ups Cabinet
Carefully inspect the outer packaging for evidence of damage during transit. C A U T I O N Do not install a damaged cabinet. Report any damage to the carrier and contact an Eaton service representative immediately. NOTE For the following step, verify that the forklift or pallet jack is rated to handle the weight of the cabinet (see Table 3‐1 on page 3-2 for cabinet weight).
Page 42 Inspect the contents for any evidence of physical damage, and compare each item with the Bill of Lading. If damage has occurred or shortages are evident, contact an Eaton service representative immediately to determine the extent of the damage and its impact on further installation.
Page 43 UPS INSTALLATION PLAN AND UNPACKING Figure 3‐8. Power Xpert 9395 UPS (450–550 kVA) Cabinet as Shipped on Pallet 3-21 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
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Page 45: Ups System Installation
End forklift slots may be used for minor positioning if the forks are kept in a horizontal position with no upward angling. If these instructions are not followed, damage to the wiring channel and wiring will occur. 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 46 12. If installing a battery system, proceed to paragraph 4.4; otherwise, proceed to Step 13. 13. If installing a tie cabinet or distribution panel for a distributed bypass system, proceed to paragraph 4.5; otherwise, proceed to paragraph 4.6. 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 47: Figure 4-1. Removing The Left Side Shipping Bracket
UPS SYSTEM INSTALLATION UPM Removable Front Panels Pallet Shipping Bracket Bolts Shipping Bracket Left Side Shipping Bolts Bracket Figure 4‐1. Removing the Left Side Shipping Bracket 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 48: Figure 4-2. Removing The Right Side Shipping Bracket
UPS SYSTEM INSTALLATION Front Door Removable Left Front Panel Pallet Shipping Bracket Bolts Right Side Shipping Bracket Shipping Bracket Bolts Figure 4‐2. Removing the Right Side Shipping Bracket 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 49: Field Installed Upm Installation
4.5. Battery System Installation If installing an Eaton battery cabinet, refer to the Power Xpert 9395 Integrated Battery Cabinet (Model IBC-L) Installation Manual, listed in paragraph 1.8 on page 1-10. If installing a customer-supplied battery system, install the battery system according to the battery and battery system manufacturer's instructions and all applicable codes and regulations, including the NEC, Article 480.
Page 50: Hole Barrel Lug Terminations To Bus Bar Installation
Remove the screws securing the internal safety shield panel and remove the panel to gain access to the input, output, and battery terminals. Retain the hardware for later use. 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 51 UPM rectifier input terminal block in the UPS cabinet. See paragraph 3.2.2 on page 3-7, Table 3‐6 on page 3-11, and Table 3‐11 on page 3-13 for wiring and termination requirements. 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 52: Figure 4-4. Conduit And Wire Entry Locations
Bottom Entry Conduit Landing for AC Input and Output, and DC Input (Remove panel to drill or punch conduit holes.) Figure 4‐4. Conduit and Wire Entry Locations 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 53 See paragraph 3.2.2 on page 3-7 for wiring and termination requirements. 15. Proceed to paragraph 4.6.3. 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 54: Figure 4-5. Distributed Bypass Wire Length
NOTE Any difference in wire length will result in decreased capacity of the UPS system while on bypass. For example, a 10% difference between the longest and shortest wire lengths will result in a decrease in bypass capacity of 10%. Figure 4‐5. Distributed Bypass Wire Length 4-10 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 55: Figure 4-6. Ups Power Terminal Locations - Common Rectifier Feed
AC Input to UPS Bypass (A, B, C) (See Figure 4‐7 for detail AA.) ISBM UPM 1 UPM 2 Figure 4‐6. UPS Power Terminal Locations – Common Rectifier Feed 4-11 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 56: Figure 4-7. Ups Power Terminal Detail Aa - Common Rectifier Feed
AC Input to Alternate Ground Phase B (E7) UPS Bypass Terminal Bus Location Phase A (E6) Figure 4‐7. UPS Power Terminal Detail AA – Common Rectifier Feed 4-12 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 57: Figure 4-8. Ups Power Terminal Locations - Separate Rectifier Feed
AC Input to UPS Bypass (A, B, C) (See Figure 4‐9 for detail AA.) ISBM UPM 1 UPM 2 Figure 4‐8. UPS Power Terminal Locations – Separate Rectifier Feed 4-13 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 58: Figure 4-9. Ups Power Terminal Detail Aa - Separate Rectifier Feed
UPM Rectifiers Phase C (E3) UPM 4 (FI-UPM) – Plus 1 Model Only UPM 2 UPM 1 Figure 4‐10. UPM Rectifier Input Power Terminal Block Detail 4-14 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 59: Battery Power Wiring
To install wiring to connections: NOTE An installed FI-UPM is always designated as UPM 4. If using an Eaton battery cabinet, proceed to Step 2; otherwise, proceed to Step 4. Route and connect the battery cables between the UPS and battery cabinet or...
Page 60: Figure 4-11. Ups Power Terminal Detail Bb - Common Battery
UPS SYSTEM INSTALLATION DC Input from Battery + (E4) DC Input from Battery – (E5) Figure 4‐11. UPS Power Terminal Detail BB – Common Battery 4-16 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 61: Installing Interface Connections
Verify the UPS system is turned off and all power sources are removed. See Chapter 7, “UPS Operating Instructions,” for shutdown instructions. Unfasten the front door latch and swing the door open (see Figure 4‐2 on page 4-4). 4-17 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 62 16. If removed, reinstall the safety shield panel removed in Step 6. Secure with the retained hardware. 17. If removed, reinstall the left front panel removed in Step 5 and secure with the retained hardware. 4-18 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 63: Figure 4-13. Interface Terminal Locations
(See Figure 4‐14 for detail.) (See Figure 4‐19 on page 4-25 for detail.) (See Figure 4‐16 on page 4-22 for terminal assignments.) Figure 4‐13. Interface Terminal Locations 4-19 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 64 Building Alarm 5 Return NOTE “Return“ indicates connection to electronics circuit ground. “Common” indicates connection to common side of isolated relay contact. 4-20 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 65: Figure 4-14. Interface Terminal Detail
NOTE Do not directly connect relay contacts to the mains related circuits. Reinforced insulation to the mains is required. NOTE Alarm relay wiring should be a minimum of 22 AWG Figure 4‐15. Typical Alarm Relay Connection 4-21 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 66: Figure 4-16. Terminal Blocks Tb1, Tb2, And Tb3 Connector Assignments
NOTE A jumper wire must be connected between pins 1 and 2 on TB1, if the normally-closed REPO contact is not used. Figure 4‐16. Terminal Blocks TB1, TB2, and TB3 Connector Assignments 4-22 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 67: Tb1 Battery Interface Connections
(see Figure 4‐4 on page 4-8). 10. Reinstall the interface entry plates and install the conduit. 11. If using an Eaton battery cabinet, proceed to Step 12; otherwise, proceed to Step 15. 12. Route the shunt trip and battery aux wiring from the battery cabinet or battery disconnect to the UPS cabinet.
Page 68: Figure 4-17. Typical Battery Interface Connection - Common Battery System
NOTE Battery aux and DC shunt trip wiring should be a minimum of 18 AWG. Figure 4‐18. Typical Battery Interface Connection – Separate Battery System 4-24 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 69: X-Slot Connections
NOTE When installing external wiring to X-Slot cards, conduit must be installed to the UPS cabinet. When installing internal wiring to X-Slot terminals, route the wiring through the internal opening in the X-Slot communication bay. For installation and setup of an X-Slot card, contact an Eaton service representative (see page 1-10). To install wiring to connections: If not already installed, install the LAN and telephone drops.
Page 70: Installing A Repo Switch
NOTE The REPO switch must be a normally-open or normally-closed latching‐type switch not tied into any other circuits. NOTE This procedure is intended for installing the Eaton Corporation-supplied REPO switch. If installing another manufacturer's switch, use this procedure only as a guide.
Page 71 Terminal Board TB1 in (Either Block) UPS Cabinet 3 NO TB1‐3 Twisted Wires (2) 7 lb in 14–22 AWG (0.8 Nm) 4 NO TB1‐4 (0.75–4.0 mm 4-27 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 72: Figure 4-21. Normally-Open Repo Switch Wiring
Figure 4‐22 shows the wiring connections if the normally-closed REPO contacts are used and Figure 4‐23 shows alternative methods of connecting a REPO switch if using another manufacturer's switch. 4-28 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 73: Figure 4-22. Normally-Closed Repo Switch Wiring
NOTE REPO normally-open and normally-closed return terminals are separated on the terminal board but are electrically in common. Figure 4‐23. Normally‐Closed and Normally‐Open REPO Switch Wiring 4-29 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 74: Installing Options, Accessories, And Distributed Bypass Control Wiring
Service Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.
Page 75 - A ground conductor is properly installed. - Air conditioning equipment is installed and operating correctly. - The area around the installed UPS system is clean and dust‐free. (Eaton recommends that the UPS be installed on a level floor suitable for computer or electronic equipment.) - Adequate workspace exists around the UPS and other cabinets.
Page 76 - Pull-chain wiring between the UPS cabinets is properly installed. - Adequate workspace exists around the UPS cabinets, the tie cabinet, and other cabinets. - Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. 4-32 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 77 UPS SYSTEM INSTALLATION Notes _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ 4-33 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
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Page 79: Installing Options And Accessories
Install the Powerware Hot Sync CAN Bridge Card into an open X-Slot communication bay on the front of the UPS. See Figure 4‐13 on page 4-19 and Figure 4‐19 on page 4-25 for X-Slot communication bay locations. 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 80 RIM II (see paragraph 5.4) SCM II (see paragraph 5.5) To locate the appropriate terminals on the Powerware Hot Sync CAN Bridge Card, see Figure 5‐2 and Table 5‐1. 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 81: Figure 5-2. Powerware Hot Sync Can Bridge Card Connections
Normally‐open contact closes when UPS is on bypass. RMP II, RIM II, and SCM II connections. CAN L Can H CAN input for parallel operation. Shield 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 82: Installing Distributed Bypass Control Wiring
NOTE Setup of the Powerware Hot Sync CAN Bridge Card for parallel operation must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. 12. Reinstall the small top internal safety shield panel and secure with the cabinet mounted screws.
Page 83: Figure 5-3. Distributed Bypass System Can And Pull-Chain Simplified Interface Wiring
(If Installed) J3–8 (L) J3–8 (L) J3–8 (L) J3–8 (L) J3–9 (H) J3–9 (H) J3–9 (H) J3–9 (H) J3–10 (Shield) J3–10 (Shield) J3–10 (Shield) J3–10 (Shield) 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 84: Figure 5-5. Distributed Bypass Pull-Chain Wiring Without Mobs
TB2–1 TB2–1 (Pull Chain) (Pull Chain) (Pull Chain) (Pull Chain) TB2–2 TB2–2 TB2–2 TB2–2 (Pull Chain Common) (Pull Chain Common) (Pull Chain Common) (Pull Chain Common) 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 85: Figure 5-6. Distributed Bypass Pull-Chain Wiring With Mobs
NOTE Use twisted pair wiring between the UPS and MOB AUX contacts. NOTE Always confirm contact operation prior to wiring. Figure 5‐6. Distributed Bypass Pull-Chain Wiring with MOBs 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 86: Installing An Optional Remote Monitor Panel Ii
NOTE If mounting to a hollow wall, secure the enclosure to a wood or metal stud within the wall. Do not use hollow wall anchors. Securely mount the RMP II at the desired location. See Figure 5‐12 on page 5-15 for mounting hole locations. 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 87: Figure 5-7. Remote Monitor Panel Ii And Remote Monitor Panel Ii Terminal Locations
Terminal Terminal TB1 Signal Connections from the UPS Terminal TB3 120 Vac Power Figure 5‐7. Remote Monitor Panel II and Remote Monitor Panel II Terminal Locations 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 88: Figure 5-8. Remote Monitor Panel Ii, Relay Interface Module Ii, Or Supervisory Contact Module Ii Wiring
Ground Terminal 2.7 (24) Maximum NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. 13. To check the operation of the RMP II, ensure that the UPS is supplying the load via inverter or bypass.
Page 89: Installing An Optional Relay Interface Module Ii
12. Restart the UPS. See Chapter 7, “UPS Operating Instructions,” for startup instructions. NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date.
Page 90: Installing An Optional Supervisory Contact Module Ii
Reinstall the conduit landing plate. Install conduit between the UPS and SCM II. See Figure 5‐14 on page 5-17 for SCM II knockout hole location. 5-12 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 91: Figure 5-10. Supervisory Contact Module Ii Terminal Location
Connections from the UPS Figure 5‐10. Supervisory Contact Module II Terminal Location NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date.
Page 92: Figure 5-11. Supervisory Contact Module Ii Tb2
NOTE Supervisory contacts are rated at 2.0A at 28 Vdc or 120 Vac and 0.15A at 115 Vdc. NOTE Supervisory contacts require an external power supply. Internal 24 Vdc is not capable of supplying contact current. 5-14 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 93: Accessory Mounting Dimensions
Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Figure 5‐12. Remote Monitor Panel II Dimensions 5-15 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 94: Figure 5-13. Relay Interface Module Ii Dimensions
Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Figure 5‐13. Relay Interface Module II Dimensions 5-16 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 95: Figure 5-14. Supervisory Contact Module Ii Dimensions
Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Figure 5‐14. Supervisory Contact Module II Dimensions 5-17 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
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Page 97 Section II Operation 5-19 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 98 5-20 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 99: Understanding Ups Operation
UPS allows you to either transfer to an alternative power system (such as a generator) or shut down your critical load in an orderly manner. 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 100: Single Ups
DC converter, depending on the system voltage and the size of the battery string attached to the unit. 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 101: Figure 6‐2. Path Of Current Through The Ups In Online Mode
If the UPS suffers an internal failure, it switches automatically to Bypass mode and remains in that mode until the failure is corrected and the UPS is back in service. 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 102: Energy Saver System Mode
Energy Saver mode is a normal operating mode, and not an alarm condition. While the UPS is in this mode, the ONLINE light on the front display will illuminate. 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 103: Variable Module Management System
(customer configurable). At the completion of the hour, the UPS defaults back to VMMS mode. If the High Alert command is received during the one hour, the one hour timer will be restarted. 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 104: Bypass Mode
K3 opens to isolate the inverter. The backfeed protection contactor is normally always closed, ready to support the static switch unless the bypass input source becomes unavailable. 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 105: Battery Mode
If the bypass source is available, the UPS transfers to bypass instead of shutting down. 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 106: Ups System Oneline Configurations
Figure 6‐17 on page 6-20 9395-550/500 Rectifier Feed, Separate Battery, IOM Configuration 9395-550/550 9395-550/450 Simplified Dual-Feed UPS with Maintenance Bypass Figure 6‐18 on page 6-21 9395-550/500 Panel 9395-550/550 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 107: Figure 6‐6. Ups System – Common Rectifier Feed, Common Battery, Dual‐Feed Configuration
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐6. UPS System – Common Rectifier Feed, Common Battery, Dual‐Feed Configuration 164201701 Rev 3 www.eaton.com/powerquality Power Xpert...
Page 108: Figure 6‐7. Ups System – Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐7. UPS System – Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration 6-10 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 109: Figure 6‐8. Plus 1 Ups System – Common Rectifier Feed, Common Battery, Dual‐Feed Configuration
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐8. Plus 1 UPS System – Common Rectifier Feed, Common Battery, Dual‐Feed Configuration 6-11 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 110: Figure 6‐9. Plus 1 Ups System – Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐9. Plus 1 UPS System – Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration 6-12 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 111: Figure 6‐10. Ups System – Common Rectifier Feed, Common Battery, Iom Configuration
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐10. UPS System – Common Rectifier Feed, Common Battery, IOM Configuration 6-13 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 112: Figure 6‐11. Ups System – Common Rectifier Feed, Separate Battery, Iom Configuration
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐11. UPS System – Common Rectifier Feed, Separate Battery, IOM Configuration 6-14 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 113: Figure 6‐12. Plus 1 Ups System – Common Rectifier Feed, Common Battery, Iom Configuration
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐12. Plus 1 UPS System – Common Rectifier Feed, Common Battery, IOM Configuration 6-15 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 114: Figure 6‐13. Plus 1 Ups System – Common Rectifier Feed, Separate Battery, Iom Configuration
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐13. Plus 1 UPS System – Common Rectifier Feed, Separate Battery, IOM Configuration 6-16 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 115: Figure 6‐14. Ups System – Separate Rectifier Feed, Separate Battery, Dual‐Feed Configuration
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐14. UPS System – Separate Rectifier Feed, Separate Battery, Dual‐Feed Configuration 6-17 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 116: Figure 6‐15. Plus 1 Ups System – Separate Rectifier Feed, Separate Battery, Dual‐Feed Configuration
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐15. Plus 1 UPS System – Separate Rectifier Feed, Separate Battery, Dual‐Feed Configuration 6-18 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 117: Figure 6‐16. Ups System – Separate Rectifier Feed, Separate Battery, Iom Configuration
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐16. UPS System – Separate Rectifier Feed, Separate Battery, IOM Configuration 6-19 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 118: Figure 6‐17. Plus 1 Ups System – Separate Rectifier Feed, Separate Battery, Iom Configuration
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐17. Plus 1 UPS System – Separate Rectifier Feed, Separate Battery, IOM Configuration 6-20 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 119: Figure 6‐18. Simplified Dual-Feed Ups With Maintenance Bypass Panel
(BIB) is installed in the maintenance bypass and a single-feed UPS is being installed, a single feed to the maintenance bypass is acceptable for supplying both the UPS and the bypass. Figure 6‐18. Simplified Dual-Feed UPS with Maintenance Bypass Panel 6-21 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 120: Multiple Ups Distributed Bypass System
In Bypass mode, the critical load is directly supported by utility power through the bypass circuits in each UPS. In Battery mode, the battery provides DC power, which maintains UPM operation. The UPM batteries support the critical load. 6-22 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 121: Online Mode – Distributed Bypass
Battery Breakers Closed Output to Main Power Flow Critical Load Open Figure 6‐19. Path of Current through the UPSs in Online Mode – Distributed Bypass 6-23 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 122: Bypass Mode – Distributed Bypass
Battery Breakers Closed Output to Main Power Flow Critical Load Open Figure 6‐20. Path of Current through the UPSs in Bypass Mode – Distributed Bypass 6-24 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 123: Battery Mode – Distributed Bypass
The UPSs remain in this operating mode until the input power to the rectifier is again within the specified voltage or frequency acceptance windows. 6-25 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 124: Figure 6‐21. Path Of Current Through The Upss In Battery Mode – Distributed Bypass
6-26 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 125: Multiple Ups Distributed Bypass System Oneline Configurations
Figure 6‐23 on page 6-29 9395-550/500 2+1 and 3+0 Configurations 9395-550/550 9395-550/450 Multiple UPS – Distributed Bypass Figure 6‐24 on page 6-30 9395-550/500 3+1 and 4+0 Configurations 9395-550/550 6-27 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 126: Figure 6‐22. Typical Distributed Bypass System (1+1 And 2+0 Configurations)
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐22. Typical Distributed Bypass System (1+1 and 2+0 Configurations) 6-28 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 127: Figure 6‐23. Typical Distributed Bypass System (2+1 And 3+0 Configurations)
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐23. Typical Distributed Bypass System (2+1 and 3+0 Configurations) 6-29 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 128: Figure 6‐24. Typical Distributed Bypass System (3+1 And 4+0 Configurations)
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐24. Typical Distributed Bypass System (3+1 and 4+0 Configurations) 6-30 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 129: Ups Operating Instructions
UPS operation. Figure 7‐1 shows the UPS controls and indicators. Control Panel AC Input Breaker CB1 (Optional) (Not available with separate rectifier feed option) ISBM UPM 1 UPM 2 Figure 7‐1. UPS Controls and Indicators 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 130: Circuit Breakers
The following paragraphs describe using the UPS control panel to monitor the UPS. See paragraph 7.3 for use of the operational controls. When the unit powers up, the screen displays the Eaton logo as shown in Figure 7‐2. To advance to the Main Menu and Mimic screen, press any control panel pushbutton once.
Page 131: Status Indicators
LCD in the UPS status area. This message is also written to the Active Events Log and may be added to the History Log. The messages are divided into four categories: alarms, notices, status, and commands. 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 132: Using The Lcd And Pushbuttons
LOAD OFF Figure 7‐3. Parts of the LCD The UPS status area automatically scrolls between the Eaton model number, current date and time, active alarms, active notices, and load percent and battery runtime for the UPS. If the Environmental Monitoring Probe is installed, the temperature and humidity sensed by the probe will also be displayed.
Page 133: Using The Menu
DATE: 02 / 25 / 2004 INPUT BATT STSW OUTPUT BYPASS CONTROLS LOAD OFF EVENTS METERS SETUP Figure 7‐4. Main Menu and Mimic Screen (Online Mode) 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 134: Display Menu Operation
The Battery screen displays the battery voltage (Vdc), the battery current (Idc), the minutes of Battery – UPM battery time remaining, and battery temperature. Battery temperature must be set up by an authorized Eaton Customer Service Engineer. When battery life decreases to less than 20%, Check Battery is displayed. Statistics The Statistics screen displays the hours on line and the total kW hours used.
Page 135 When finished making changes, use the left or right arrow pushbutton to highlight SAVE and the up or down arrow pushbutton to select YES. To complete the save function and return to the System Setup screen, select the return arrow pushbutton 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 136: System Status Screen And Controls
For detailed information about using the System Controls, see paragraph 7.3. SYSTEM STATUS SHUTDOWN BYPASS AVAILABLE MAINTENANCE BYPASS CHARGER UPM: OFFLINE CONTROLS Figure 7‐5. Typical System Status Screen 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 137 Turns the battery charger on. Charger Off Turns the battery charger off. NOTE The Energy Saver mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 138: Load Off Screen
The System Status CONTROLS screen is displayed. On the System Status screen, verify the UPS status is SHUTDOWN and the UPM status is OFFLINE. 7-10 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 139: Starting The Ups In Bypass Mode
If the UPS contains input breaker CB1, close input breaker CB1. Close the door and secure the latch. Observe the UPS control panel becoming active, indicating logic power. 7-11 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 140: Starting The Upms
UPM 1 Control Command screen is displayed. 14. On the UPM 1 Control Command screen, select UPM ON 15. Press the pushbutton on the UPM 1 Command menu bar. SELECT 7-12 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 141: Starting A Single Upm
Observe the UPS control panel becoming active, indicating logic power. Press the pushbutton on the main menu bar. The System Status CONTROLS screen is displayed. 7-13 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 142: Transfer From Online To Bypass Mode
System Status menu bar. The Bypass CONTROLS Control Command screen is displayed. On the Bypass Control Command screen, select GO TO BYPASS 7-14 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 143: Transfer From Bypass To Online Mode
7.3.7 Transfer from Online to Energy Saver Mode To transfer the critical load to Energy Saver mode: NOTE The Energy Saver mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. Press the pushbutton on the main menu bar.
Page 144: Transfer From Energy Saver To Online Mode
7.3.9 Transfer from Online to High Alert Mode To transfer the critical load to High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. Press the pushbutton on the main menu bar.
Page 145: Transfer From High Alert To Online Mode
7.3.10 Transfer from High Alert to Online Mode To transfer the critical load to Online mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. Press the pushbutton on the main menu bar. The System Status CONTROLS screen is displayed.
Page 146: Transfer From Energy Saver To Bypass Mode
7.3.13 Transfer from Bypass to High Alert Mode To transfer the critical load to High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. Press the pushbutton on the main menu bar.
Page 147: Transfer From High Alert To Bypass Mode
7.3.14 Transfer from High Alert to Bypass Mode To transfer the critical load to Bypass mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. Press the pushbutton on the main menu bar. The System Status CONTROLS screen is displayed.
Page 148: Transfer From High Alert To Energy Saver Mode
To transfer the critical load to Energy Saver mode: NOTE The High Alert and Energy Saver mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. Press the pushbutton on the main menu bar. The System Status CONTROLS screen is displayed.
Page 149: Single Upm Shutdown
On the System Status screen, select the command. The UPS Control Command screen screen is displayed. On the UPS Control Command screen, select the UPM to restart. 7-21 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 150: Ups And Critical Load Shutdown
CONTROLS Control Command screen is displayed. On the Charger Control Command screen, select CHARGER ON Press the pushbutton on the Charger Command menu bar. SELECT 7-22 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 151: Using The Ups Load Off Pushbutton Or Command
The System Status CONTROLS screen is displayed. On the System Status screen, select either the or the command. BYPASS 7-23 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 152 7.3.1 on page 7-10 or 7.3.2 on page 7-11. W A R N I N G Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened. 7-24 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 153: Using The Remote Emergency Power-Off Switch
NOTE The following instructions are for the Eaton-supplied REPO switch. If a customer-supplied REPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch.
Page 154: Multiple Ups Distributed Bypass Operation
UPS is in Bypass mode. If Auto Bypass is not enabled, the UPS outputs remain off until the UPSs transfer to Online mode. 7-26 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 155: Starting The Distributed Bypass System In Bypass Mode
11. On the System Status screen, select the command. BYPASS 12. Press the pushbutton on the System Status menu bar. The Bypass CONTROLS Control Command screen is displayed. 7-27 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 156: Starting The Ups Upms
The UPM 1 rectifier and inverter turn on. If the Inherent Redundancy option is enabled, a loss of redundancy alarm will be issued. Silence the alarm and continue to Step 17. 7-28 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 157: Starting A Single Upm
11. On the System Status screen, select the command. The UPS Control Command screen screen is displayed. 12. On the UPS Control Command screen, select the UPM to start. 7-29 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 158: Transfer From Online To Bypass Mode
The Bypass status indicates ON. The BYPASS UPM status indicates READY. The power module remains on. W A R N I N G Power is present inside the UPS cabinet. 7-30 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 159: Transfer From Online To Energy Saver Mode
Transfer from Online to Energy Saver Mode To transfer the critical load to Energy Saver mode: NOTE The Energy Saver mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. On any UPS, press the pushbutton on the main menu bar.
Page 160: Transfer From Online To High Alert Mode
Transfer from Online to High Alert Mode To transfer the critical load to High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. On any UPS, press the pushbutton on the main menu bar.
Page 161: Transfer From Bypass To Energy Saver Mode
Transfer from High Alert to Online Mode To transfer the critical load to Online mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. On any UPS, press the pushbutton on the main menu bar.
Page 162: Transfer From Bypass To High Alert Mode
Transfer from Bypass to High Alert Mode To transfer the critical load to High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. On any UPS, press the pushbutton on the main menu bar.
Page 163: Transfer From Energy Saver To High Alert Mode
Transfer from High Alert to Bypass Mode To transfer the critical load to Bypass mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. On any UPS, press the pushbutton on the main menu bar.
Page 164: Transfer From Online To Bypass Mode And Shut Down All Upms
To transfer the critical load to Energy Saver mode: NOTE The High Alert and Energy Saver mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. On any UPS, press the pushbutton on the main menu bar. The System CONTROLS Status screen is displayed.
Page 165: Single Upm Restart
The System Status CONTROLS screen is displayed. On the System Status screen, select the command. The UPS Control Command screen screen is displayed. 7-37 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 166: Single Ups Shutdown Using Load Off
UPM status indicates READY. The power module remains on. NOTE Load Off will turn off only the UPS being shut down. The remaining UPSs will remain online suppling power to the critical load. 7-38 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 167: Single Ups Shutdown Using Upm Shutdown
UPM 1 Press the pushbutton on the UPS Control Command menu bar. CONTROLS 10. On the UPM 1 Control Command screen, select UPM OFF 7-39 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 168: Single Ups Restart
On the System Status screen, verify the UPS status is SHUTDOWN and the UPM status is SHUTDOWN. Close the battery breaker for the UPS being restarted. 10. Verify no alarms are active on UPS being restarted. 7-40 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 169: Ups And Critical Load Shutdown
Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened. If the UPSs contain input breakers (CB1), open all UPS input breakers. Open the input and bypass feeder circuit breakers on all UPSs . 7-41 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 170: Charger Control
When LOAD OFF is selected and held for three seconds, the input, output, battery, and bypass backfeed contactors open, and the power module is turned off on the UPS. 7-42 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 171 7.4.1 on page 7-26 or 7.4.2 on page 7-27. W A R N I N G Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened. 7-43 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 172: Using The Remote Emergency Power-Off Switch
NOTE The following instructions are for the Eaton-supplied REPO switch. If a customer-supplied REPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch.
Page 173: Communication
PDU's parameters to a Building Management System (BMS). It has a built-in switching hub that allows one additional network device to be connected to the network without the requirement of an additional network drop. 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 174: Enotify Service
LAN and telephone drops for use with X-Slot connectivity cards must be provided by facility planners or the customer. For installation and setup of an X-Slot card, contact an Eaton service representative (see page 1-10). Refer to the manual supplied with the X-Slot card for user instructions.
Page 175: Lansafe Power Management Software
For connection and setup of a modem, or to enable Remote Notify and Call Home features within the UPS, contact an Eaton service representative (see page 1-10). Remote Notification allows the UPS to use a standard off‐the‐shelf PC modem as a telephone interface.
Page 176: Terminal Mode
See paragraph 7.2 on page 7-2, “Using the Control Panel,” for instructions on navigating the control panel. 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 177: Event History Log
If a port is operating in Terminal mode and is connected to a computer, you can press [Esc] [H] to print the entire log with a firmware version header. The log in Terminal mode is always in English. 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 178: Figure 8‐2. Sample Event History Log
102 NOTICE: INVERTER L1 CURRENT LIMIT (PM1) 103 NOTICE: INVERTER L2 CURRENT LIMIT (PM1) 104 NOTICE: INVERTER L3 CURRENT LIMIT (PM1) Figure 8‐2. Sample Event History Log 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 179: Building Alarm Monitoring
RMP II contains backlit status indicators and a local horn. The RMP II can be flush‐mounted or surface‐mounted on a desktop, or secured to a wall. Figure 8‐3 shows an RMP II. Figure 8‐3. Remote Monitor Panel II 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 180 The UPS is preparing to shut down because the UPS is in Battery mode and the DC voltage is approaching its low limit. This indicator is accompanied by a horn. 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 181: Relay Interface Module Ii
Contacts are closed when approximately two minutes of battery time is remaining before the critical load is lost. UTILITY FAILURE Pins 6 and 15 Contacts are closed when Utility Failure is detected. 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 182: Supervisory Contact Module Ii
BYPASS NOT AVAILABLE TB2‐10 through TB2‐12 ON BATTERY TB2‐13 through TB2‐15 UPS ALARM TB2‐16 through TB2‐18 ON BYPASS TB2‐19 through TB2‐21 SHUTDOWN IMMINENT TB2‐22 through TB2‐24 8-10 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 183: Ups Maintenance
Eaton service representative. If the string requires service, refer to the battery manufacturer's operating manual for instructions on battery maintenance or contact an Eaton service representative. Observe these precautions when working on or around batteries: Remove watches, rings, or other metal objects.
Page 184: Performing Preventive Maintenance
Check the UPS air filters (located behind the front panels) and wash or replace as necessary. See Figure 9‐1 for filter locations. The ISBM filter sizes are 12” 20” 0.25” and the UPM filter sizes are 20” 44” 0.25”. Contact an Eaton service representative for a replacement filter. To remove the filters: Remove one top screw and two bottom screws securing each UPM front panel (see Figure 4‐1 on page 4-3).
Page 185: Figure 9‐1. Ups Filter Locations
If the UPS is a Plus 1 model, check the Field Installed UPM (FI-UPM) air filter (located behind the front panel) and wash or replace as necessary. See Figure 9‐2 for the filter location. The FI-UPM filter size is 20” 44” 0.25”. Contact an Eaton service representative for a replacement filter. To remove the filter:...
Page 186: Periodic Maintenance
ANNUAL Maintenance Annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system. Contact an Eaton service representative for more information about service offerings. 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 187: Battery Maintenance
Maintenance Training A basic training course, available from Eaton Corporation, gives you a competent working knowledge of the UPS system operation and teaches you how to perform first level corrective maintenance. For more information about training and other services, contact the Help Desk (see page 1-10).
Page 188 UPS MAINTENANCE This page intentionally left blank. 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 189: Product Specifications
Configurable per UPM at nominal line voltage: Up to 120A with less than 85% load Up to 80A with 100% load Battery Shunt Trip 48 Vdc 10-1 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 190: Ups Output
Electrostatic Discharge (ESD) Meets IEC 801‐2 specifications. Withstands up to 25 kV pulse Immunity without damage and with no disturbance or adverse effect to the critical load. 10-2 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
Page 191 Powerware-built battery cabinets (individually and collectively, the ”Warranted Items”) are free from defects in material and workmanship. If, in the opinion of Eaton, a Warranted Item is defective and the defect is within the terms of this Warranty, Eaton's sole obligation will be to repair or replace such defective item (including by providing service, parts, and labor, as applicable), at the option of Eaton.
Page 192 WARRANTY This page intentionally left blank. 164201701 Rev 3 www.eaton.com/powerquality Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual...
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Power xpert 9395

Eaton Power Xpert Plus 1 Installation And Operation Manual

1 Introduction

2 Safety Warnings

3 UPS Installation Plan and Unpacking

4 UPS System Installation

5 Installing Options and Accessories

6 Understanding UPS Operation

7 UPS Operating Instructions

8 Communication

9 UPS Maintenance

10 Product Specifications

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Summary of Contents for Eaton Power Xpert Plus 1