Eaton Power Xpert 9395 Installation And Operation Manual
Integrated battery cabinet
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Summary of Contents for Eaton Power Xpert 9395
- Page 1 ® ® Eaton Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation and Operation Manual...
- Page 3 ® ® Eaton Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation and Operation Manual...
- Page 4 International Business Machines Corporation. Modbus is a registered trademark of Schneider Automation. All other trademarks are property of their respective companies. ©Copyright 2020 Eaton, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton.
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Page 5: Table Of Contents
UPS Systems Using the Power Xpert 9395 Battery Cabinet ....... . - Page 6 TABLE OF CONTENTS This page intentionally left blank. ® Eaton Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687—Rev 06 www.eaton.com/powerquality...
- Page 7 Typical Power Xpert 9395 Model 1085 or 1085HR Battery Cabinet .......
- Page 8 This page intentionally left blank. ® Eaton Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687—Rev 06 www.eaton.com/powerquality...
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Page 9: Introduction
Model 1085 or 1085HR with a single battery voltage range is available to meet application runtime needs. Up to six cabinets may be installed to further extend battery runtime. The cabinets match the UPS cabinet in style and color. Figure 1-1 shows the Power Xpert 9395 Model 1085 or 1085HR Battery Cabinet. -
Page 10: Ups Systems Using The Power Xpert 9395 Battery Cabinet
Read through each procedure before beginning the procedure. Perform only those procedures that apply to the battery system being installed. Refer to the appropriate Power Xpert 9395, 9395P, or 9395C UPS Installation and Operation manual for circuit breaker, control and power wiring, and installation specifications. -
Page 11: Conventions Used In This Manual
This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center. ® Eaton Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687—Rev 06 www.eaton.com/powerquality... -
Page 12: For More Information
Please use the following e-mail address for manual comments, suggestions, or to report an error in this manual: E-ESSDocumentation@eaton.com Warranty To view the UPS warranty please click on the link or copy the address to download from the Eaton website: UPS Product Warranty https://www.eaton.com/content/dam/eaton/products/backup-power-ups-surge-it-power-distribution/ backup-power-ups/portfolio/eaton-three-phase-ups-warranty.pdf... -
Page 13: Safety Warnings
Contacting any part of a grounded battery can cause a risk of electric shock. An electric shock is less likely if you disconnect the grounding connection before you work on the batteries. ® Eaton Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687—Rev 06 www.eaton.com/powerquality... - Page 14 Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements en vigueur dans votre localité. Ne jamais jeter les batteries au feu. L'exposition aux flammes risque de les faire exploser. ® Eaton Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687—Rev 06 www.eaton.com/powerquality...
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Page 15: Installation Plan And Unpacking
The recommended installation location for battery cabinets located adjacent to the UPS is on the right side of the UPS cabinet. This location will allow for future expansion using an external module. ® Eaton Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687—Rev 06 www.eaton.com/powerquality... - Page 16 Replacement Price Book for more information. These documents can be found at www.eaton.com/powerquality or contact your service representative for information on how to obtain copies. ® Eaton Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687—Rev 06 www.eaton.com/powerquality...
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Page 17: Figure 3-1. Model 1085 Or 1085Hr Battery Cabinet Dimensions (Front View)
Figure 3-1. Model 1085 or 1085HR Battery Cabinet Dimensions (Front View) DIMENSIONS ARE IN MILLIMETERS [INCHES] Figure 3-2. Model 1085 or 1085HR Battery Cabinet Dimensions (Right Side View) ® Eaton Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687—Rev 06 www.eaton.com/powerquality... -
Page 18: Figure 3-3. Model 1085 Or 1085Hr Battery Cabinet Dimensions (Top View)
Figure 3-3. Model 1085 or 1085HR Battery Cabinet Dimensions (Top View) Front DIMENSIONS ARE IN MILLIMETERS [INCHES] Figure 3-4. Model 1085 or 1085HR Battery Cabinet Dimensions (Bottom View) ® Eaton Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687—Rev 06 www.eaton.com/powerquality... -
Page 19: Power Wiring Preparation
Each battery cabinet has its own overcurrent protection device with a built-in shunt trip (or UVR for 9395C) feature that must be used in all configurations. Refer to the appropriate Power Xpert 9395 UPS Installation and Operation manual listed in paragraph 1.7 for UPS cabinet conduit and terminal specifications and locations. - Page 20 90°C. If wire is run in an ambient temperature greater than 30°C, higher temperature wire and/or larger size wire may be necessary. Table 3-3. External Power Wiring Requirements for Power Xpert 9395 Model 1085/1085HR Battery Cabinet to UPS or to Common Disconnect Minimum...
- Page 21 External DC input overcurrent protection and disconnect switch for the remote battery location is to be provided by the user. Refer to the appropriate Power Xpert 9395, 9395P, or 9395C UPS Installation and Operation manual for the maximum rating for continuous-duty rated circuit breakers satisfying the criteria for both.
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Page 22: Interface Wiring Preparation
See Chapter 4, “Battery Cabinet Installation. ” for the location of the customer interface terminals inside the battery cabinet. Refer to the appropriate Power Xpert 9395 UPS Installation and Operation Manual, as referenced in paragraph 1.7 for UPS cabinet conduit and terminal specifications and locations. -
Page 23: Inspecting And Unpacking The Battery Cabinet
While waiting for installation, protect the unpacked cabinet from moisture, dust, and other harmful contaminants. Failure to store and protect the UPS properly may void your warranty. ® Eaton Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687—Rev 06 www.eaton.com/powerquality... -
Page 24: Figure 3-5. Power Xpert 9395 Model 1085 Or 1085Hr Battery Cabinet As Shipped On Pallet
Installation Plan and Unpacking Figure 3-5. Power Xpert 9395 Model 1085 or 1085HR Battery Cabinet as Shipped on Pallet ® 3-10 Eaton Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687—Rev 06 www.eaton.com/powerquality... -
Page 25: Installation
Refer to the following while installing the battery system: Chapter 3 for cabinet dimensions, equipment weight, wiring and terminal data, and installation notes. Refer to the applicable Power Xpert 9395 UPS Installation and Operation Manual listed in paragraph 1.7 for UPS cabinet conduit and terminal specifications and locations. -
Page 26: Figure 4-1. Removing Shipping Supports
6. Turn each jacking bolt consecutively, two full turns, until the 4 6 supports clear the floor by approximately 3 mm (1/8”). ® Eaton Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687—Rev 06 www.eaton.com/powerquality... -
Page 27: Model 1085 Or 1085Hr Battery Cabinet Installation
There are no battery cabinet-to-UPS mechanical attachment requirements for this type of system. However, individual battery cabinets must be attached and grounded to each other, as described in this section. ® Eaton Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687—Rev 06 www.eaton.com/powerquality... -
Page 28: Figure 4-2. Ups With Model 1085 Or 1085Hr Battery Cabinet
Figure 4-2. UPS with Model 1085 or 1085HR Battery Cabinet Verify that the UPS is properly installed and secured. Refer to the applicable Power Xpert 9395 UPS Installation and Operation manual listed in paragraph 1.7 for UPS cabinet conduit and terminal specifications and locations. -
Page 29: Figure 4-3. Battery Cabinet To Battery Cabinet Joining Brackets
Top View with Small Bracket Battery Cabinet 2 Battery Cabinet 1 Large Bracket (see Figure 4 4) Figure 4-3. Battery Cabinet to Battery Cabinet Joining Brackets ® Eaton Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687—Rev 06 www.eaton.com/powerquality... -
Page 30: Figure 4-4. Battery Cabinet Bottom Joining Brackets And Ground Wire
16. If not already secured, secure the side panel at the bottom using M4 hex-head screws previously removed. 17 . Proceed to paragraph 4.3.2. ® Eaton Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687—Rev 06 www.eaton.com/powerquality... -
Page 31: External Power Wiring Installation
To install wiring connections: DANGER LETHAL VOLTAGE is present when performing the remaining steps in this section and subsequent sections. ® Eaton Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687—Rev 06 www.eaton.com/powerquality... -
Page 32: Figure 4-6. Battery Cabinet Conduit And Wire Entry Locations
UPS cabinet battery input terminals E4 and E5 and ground terminals. Refer to the applicable Power Xpert 9395 Installation and Operation manual listed in paragraph 1.7 for UPS cabinet terminal locations and termination requirements. -
Page 33: Figure 4-7. 1085 Battery Power And Interface Terminal Locations
Route and connect the battery disconnect output cables to the UPS cabinet battery input terminals E4 and E5 and ground terminals. Refer to the applicable Power Xpert 9395 Installation and Operation manual listed in paragraph 1.7 for UPS cabinet terminal locations and termination requirements. -
Page 34: Figure 4-8. 1085Hr Battery Power And Interface Terminal Locations
NOTE Use pressure and bus bar terminations as necessary for connecting cables between the UPS and battery cabinets. Figure 4-8. 1085HR Battery Power and Interface Terminal Locations ® 4-10 Eaton Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687—Rev 06 www.eaton.com/powerquality... -
Page 35: External Interface Wiring Installation
Connect the wiring to terminal strip TB1 in the battery cabinet (see Figure 4-11). Connect the wiring to terminal strip TB2 in the UPS cabinet. Refer to the applicable Power Xpert 9395 Installation and Operation manual listed in paragraph 1.7 for UPS cabinet terminal locations and assignments, and termination requirements. -
Page 36: Figure 4-9. Battery Breaker Interface Wiring
12. Connect the wiring to the terminals in the battery disconnect. Connect the wiring to terminal strip TB2 in the UPS cabinet. Refer to the applicable Power Xpert 9395 Installation and Operation manual listed in paragraph 1.7 for UPS cabinet terminal locations and assignments, and termination requirements. -
Page 37: Figure 4-10. 9395C Battery Breaker Interface Wiring
NOTE Battery Aux and DC Undervoltage Trip wiring should be a minimum of 18 AWG. Multiple Battery Cabinets Figure 4-10. 9395C Battery Breaker Interface Wiring ® Eaton Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687—Rev 06 www.eaton.com/powerquality 4-13... -
Page 38: Figure 4-11. Terminal Block Tb1 Connector Assignments - First Cabinet
48 Vdc Battery Shunt Trip or UVR (contractor Battery Aux Return supplied wiring) Battery Aux Figure 4-11. Terminal Block TB1 Connector Assignments – First Cabinet ® 4-14 Eaton Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687—Rev 06 www.eaton.com/powerquality... -
Page 39: Figure 4-12. Terminal Block Tb1 Connector Assignments - Middle Cabinets
Jumper Position for Last Cabinet in Multi-Cabinet Installations From Previous Not Used Battery Cabinet Figure 4-13. Terminal Block TB1 Connector Assignments – Last Cabinet ® Eaton Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687—Rev 06 www.eaton.com/powerquality 4-15... -
Page 40: Internal Battery String Connection
Replace the doors that were removed in paragraph 4.2. Secure all battery cabinets by closing and latching the doors. Return to the appropriate Power Xpert 9395 UPS Installation and Operation manual, as referenced in paragraph 1.7 to complete the UPS wiring. -
Page 41: Initial Startup
Figure 4-15. 1085HR Battery String Connection Initial Startup Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the sales contract for the UPS. -
Page 42: Installation Checklist
The debris shields covering the UPS cabinet ventilation grills are removed. Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. ® 4-18 Eaton Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687—Rev 06 www.eaton.com/powerquality... - Page 43 Installation Checklist Notes ® Eaton Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687—Rev 06 www.eaton.com/powerquality 4-19...
- Page 44 Installation Checklist This page intentionally left blank. ® 4-20 Eaton Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687—Rev 06 www.eaton.com/powerquality...
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Page 45: Oneline Drawings And Schematics
NOTE See paragraph 3.2.2 for wiring installation notes and Table 3 3 for wiring requirements. Figure 5-2. Battery Cabinet Oneline with Disconnect – Common Battery (275 and 500 kVA RT and 275 kVA Plus 1 UPS) ® Eaton Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687—Rev 06 www.eaton.com/powerquality... -
Page 46: Figure 5-3. Battery Cabinet Oneline - Separate Battery (275 Kva Plus 1 And 500 Kva Rt Ups)
NOTE See paragraph 3.2.2 for wiring installation notes and Table 3 3 for wiring requirements. Figure 5-3. Battery Cabinet Oneline – Separate Battery (275 kVA Plus 1 and 500 kVA RT UPS) ® Eaton Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687—Rev 06 www.eaton.com/powerquality... -
Page 47: Figure 5-4. Battery Cabinet Oneline With Disconnect - Separate Battery (275 Kva Plus 1 And 500 Kva Rt Ups)
NOTE See paragraph 3.2.2 for wiring installation notes and Table 3 3 for wiring requirements. Figure 5-4. Battery Cabinet Oneline with Disconnect – Separate Battery (275 kVA Plus 1 and 500 kVA RT UPS) ® Eaton Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687—Rev 06 www.eaton.com/powerquality... -
Page 48: Schematics
Figure 5-5 show the battery cabinet three-pole internal power wiring. Figure 5-6 through Figure 5-8 show the battery cabinet breaker CB1 control wiring. Figure 5-5. 1085 or 1085HR Battery Cabinet with Three-Pole Breaker Power Wiring Schematic ® Eaton Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687—Rev 06 www.eaton.com/powerquality... -
Page 49: Figure 5-6. Battery Cabinet Breaker Cb1 Control Wiring Schematic - First Cabinet
Figure 5-6. Battery Cabinet Breaker CB1 Control Wiring Schematic – First Cabinet Middle Cabinets in Multi-Cabinet Installations Figure 5-7. Battery Cabinet Breaker CB1 Control Wiring Schematic – Middle Cabinets ® Eaton Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687—Rev 06 www.eaton.com/powerquality... -
Page 50: Figure 5-8. Battery Cabinet Breaker Cb1 Control Wiring Schematic - Last Cabinet
Oneline Drawings and Schematics Last Cabinet in Multi-Cabinet Installations Figure 5-8. Battery Cabinet Breaker CB1 Control Wiring Schematic – Last Cabinet ® Eaton Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687—Rev 06 www.eaton.com/powerquality... -
Page 51: Maintenance
Perform the following steps daily: Check the area surrounding the battery cabinet. Ensure the area is not cluttered, allowing free access to the unit. ® Eaton Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687—Rev 06 www.eaton.com/powerquality... -
Page 52: Battery Maintenance
Do not discard the batteries in the trash. This product contains sealed, lead-acid batteries and must be disposed of properly. For more information, contact your local recycling/reuse or hazardous waste center. ® Eaton Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687—Rev 06 www.eaton.com/powerquality... - Page 53 Ne pas éliminer les déchets d’équipements électriques et électroniques (DEEE) aux ordures. Pour connaître la méthode d’élimination appropriée, communiquer avec le centre régional de récupération/réutilisation ou d’élimination des déchets dangereux. ® Eaton Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687—Rev 06 www.eaton.com/powerquality...
- Page 54 Maintenance This page intentionally left blank. ® Eaton Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687—Rev 06 www.eaton.com/powerquality...
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