Page 1 Power Xpert 9395 UPS ™ 300 kVA Installation and Operation Manual...
Page 3 Power Xpert 9395 UPS ™ 300 kVA Installation and Operation Manual...
Page 4 Protection Association, Inc. All other trademarks are property of their respective companies.  Copyright 2010-2020 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.
Page 5 2.0 FIRMWARE LICENSE 2.1 Ownership. Eaton or its third party licensors retains all title, copyright and other proprietary rights in, and ownership of the Firmware regardless of the media upon which the original or any copy may be recorded or fixed.
Page 6 5.0 GENERAL PROVISIONS 5.1 Update Policy. Eaton may from time to time, but has no obligation to, create Updates of the Firmware or components thereof. 5.2 Limitation on Liability. NOTWITHSTANDING ANY PROVISION OF THIS AGREEMENT TO THE CONTRARY, LICENSEE EXPRESSLY UNDERSTANDS AND AGREES THAT EATON, ITS AFFILIATES, AND ITS LICENSORS, WILL NOT BE LIABLE FOR: (A) ANY DIRECT, INDIRECT, INCIDENTAL, SPECIAL, CONSEQUENTIAL OR EXEMPLARY DAMAGES WHICH MAY BE INCURRED BY LICENSEE OR ANY THIRD PARTY, HOWEVER CAUSED AND UNDER ANY THEORY OF LIABILITY.
Page 7 5.13 Confidentiality. Licensee acknowledges that confidential aspects of the Firmware (including any proprietary source code) are a trade secret of Eaton, the disclosure of which would cause substantial harm to Eaton that could not be remedied by the payment of damages alone and such confidential aspects of the Firmware shall not be disclosed to third parties without the prior written consent of Eaton.
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Page 9 INTRODUCTION ..................UPS Standard Features .
Page 10: Table Of Contents
4.6.2 External Power Wiring Installation........... . 4.6.3 Battery Power Wiring .
Page 11 7.2.7 Load Off Screen..............7.2.8 System Status Screen and Controls .
Page 12 7.4.20 Single UPM Shutdown ............7-36 7.4.21 Single UPM Restart .
Page 13 9.2.4 ANNUAL Maintenance............. 9.2.5 BATTERY Maintenance .
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Page 15 Figure 1-1. Power Xpert 9395 UPS (300 kVA) Cabinet ........... . Figure 3-1.
Page 16 Figure 6-4. Path of Current Through the UPS in Battery Mode ..........Figure 6-5.
Page 17 Figure 7-37. Settings Screen............... . 7-61 Figure 7-38.
Page 18 Power Xpert 9395 UPS (300 kVA) Installation and Operation Manual 164201728—Rev 7...
Page 19 Customer Service Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.
Page 20 Introduction Figure 1-1. Power Xpert 9395 UPS (300 kVA) Cabinet 1.1.3 Customer Interface Building Alarm Monitoring – Up to five inputs in the UPS are available to connect the facility's alarm system contacts. Some system configurations may limit the number of inputs available. The UPS uses these inputs to monitor the building alarms in addition to the UPS status.
Page 21 1.2.4 Sync Control An optional Eaton 9395 Sync Control maintains the critical load outputs of two separate single module Power Xpert 9395 UPS systems in synchronization. This option facilitates the uninterrupted transfer of the load from one load bus to another by means of transfer switches. The Sync Control is housed in a wall-mounted panel that can be located between the UPS units for easy wiring.
Page 22 1.2.10 Inherent Redundancy To deliver greater reliability, the Power Xpert 9395 UPS can be configured by an authorized Eaton Customer Service Engineer for inherent redundancy if a FI-UPM is installed. When configured, the UPS automatically becomes redundant if the load is at or below the capacity of the UPMs minus the capacity of one UPM. Under normal conditions the UPMs in the UPS share the load equally.
Page 23 Introduction In High Alert mode the unit transfers from ESS mode to double-conversion mode or if in double-conversion mode remains in double-conversion mode for a default time period of one hour. High Alert mode allows the user to place the unit in double-conversion mode when outside conditions could cause a power disturbance. At the completion of the time period, the unit defaults back to ESS mode.
Page 24 Introduction eNotify Remote Monitoring and Diagnostics Service – An optional service that provides 24/7 remote monitoring of 43 alarms, temperature/humidity and battery charge information, daily heartbeat check, and monthly report. The service also provides customer notification of significant alarms, remote diagnostics, and dispatch of technicians.
Page 25 Introduction Symbols, Controls, and Indicators The following are examples of symbols used on the UPS or accessories to alert you to important information: RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric shock symbol. CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for additional information, such as important operating and maintenance instructions.
Page 26 Please use the following e-mail for manual comments, suggestions, or to report a technical error in this manual. E-ESSDocumentation@eaton.com Warranty To view the UPS warranty please click on the link or copy the address to download from the Eaton website: UPS Product Warranty https://www.eaton.com/content/dam/eaton/products/backup-power-ups-surge-it-power-distribution/ backup-power-ups/portfolio/eaton-three-phase-ups-warranty.pdf Power Xpert 9395 UPS (300 kVA) Installation and Operation Manual 164201728—Rev 10...
Page 27 Chapter 2 Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the UPS and batteries. Read all instructions before operating the equipment and save this manual for future reference.
Page 28 Safety Warnings Observe all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the equipment. CAUTION To prevent damage to the wiring channel and wiring in the UPS cabinet base when lifting or moving the cabinet: Lift and move the cabinet using only the front or rear forklift slots. Verify that the forklift forks are in a horizontal position before inserting them into the forklift slots.
Page 29 Section 1 Installation...
Page 31 If the UPS is to be operated at an altitude higher than 1000m (3000 ft), contact an Eaton service representative for important information about high altitude operation. The operating environment must meet the weight, clearance, and environmental requirements specified.
Page 32 The UPS equipment operating environment must meet the weight requirements shown in Table 3-1 and the size requirements shown in Figure 3-1 through Figure 3-7. Dimensions are in millimeters (inches). For Field Installed UPM (FI-UPM) weights and dimensions, refer to the Eaton 9395 Field Installed UPM Mechanical Installation Manual, listed in paragraph 1.7.
Page 33 UPS Installation Plan and Unpacking CAUTION If Eaton battery cabinets are located in the same room as the UPS, the battery cabinet environmental requirements supercede the UPS requirements. Operating temperatures above the recommended range will result in decreased battery life and performance, and will reduce or void the battery warranty.
Page 34 UPS Installation Plan and Unpacking [1.6] [32.7] 871.7 [34.3] Dimensions are in millimeters [inches]. Figure 3-2. UPS Cabinet Dimensions (Right Side View) [1.2] 475.4 [14.8] [18.7] [1.2] 758.8 [24.9] [20] Front Dimensions are in millimeters [inches]. Figure 3-3. UPS Cabinet Dimensions (Top View) Power Xpert 9395 UPS (300 kVA) Installation and Operation Manual 164201728—Rev 10...
Page 35 UPS Installation Plan and Unpacking Front [24.1] [1.6] [14] [1.4] Dimensions are in millimeters [inches]. Figure 3-4. UPS Cabinet Dimensions (Bottom View) 1446 [56.9] 1406 [55.4] [1.5] 1330 [2.3] [52.4] [2.7] [13.6] [32.7] [13.6] Front 12.7 [0.5] X 15.8 [0.62] Slot (6X) Dimensions are in millimeters [inches].
Page 36 UPS Installation Plan and Unpacking 1873.9 [73.8] 37.6 [16] [33.7] 1333.8 [32.7] [52.5] Dimensions are in millimeters [inches]. Figure 3-6. UPS Cabinet Center of Gravity 0.87 115.8 [0.22] [4.56] 88.9 [3.50] 114.3 95.3 [4.50] [3.57] (Square) 1.57 [0.40] Needed to remove key Front View 1/2”...
Page 37 CANNOT be used. DO NOT bond the inverter center point (E12) to ground: this is an internal UPS function and requires no additional work by the installer or user. Please contact the Eaton help desk listed in Chapter 1 for additional guidance regarding dual high impedance ground sources.
Page 38 UPS Installation Plan and Unpacking The UPS cabinet is shipped with a debris shield covering the ventilation grill on top of the unit. Do not remove the debris shield until installation is complete. However, remove the shield before operating the UPS.
Page 39 Callout letters , and map to Figure 6-5 and Figure 6-6 Battery Conductor Sizing: Eaton strongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time. Battery Cable Routing Requirements Conduit applications: * Each conduit must have a Positive, Negative, and Ground conductor.
Page 40 UPS Installation Plan and Unpacking Table 3-5. Input/Output Ratings and External Wiring Requirements for the Power Xpert 9395-300 – Common Battery Rating Units 50/60 Hz Basic Unit Rating Input and Output Voltage Volts 480/480 AC Input to UPS Rectifier (0.98 Minimum pF) Amps Full load current plus battery recharge current (3) Phases, (1) Ground...
Page 41 NOTE Callout letters , and map to Figure 6-7. Battery Conductor Sizing: Eaton strongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time. Battery Cable Routing Requirements Conduit applications: * Each conduit must have a Positive, Negative, and Ground conductor.
Page 42 UPS Installation Plan and Unpacking AC input to the UPS with separate rectifier inputs is wired as if each UPM is rated for 300 kVA (see Table 3-6).The bypass input, battery input, and output are wired the same as for a separate battery UPS (see Table 3-5).
Page 43 90ºC. See Table 3-8 for external power cable terminations, Table 3-9 for supplied external wiring terminal hardware, and Table 3-10 for recommended installation parts and tools not supplied by Eaton Corporation. Figure 4-6 and Figure 4-12 show the location of the power cable terminals inside the UPS.
Page 44 Rectifier Input, Bypass Input, Conical Washer 180500037-120 Battery Input, and Output Rectifier Input, Bypass Input, 180200001-07 Battery Input, and Output Table 3-10. Recommended Installation Parts and Tools (Not Supplied by Eaton) Part Size Quantity Manufacturer Part Number Notes Thomas & Betts 54862BE Thomas &...
Page 45 UPS Installation Plan and Unpacking Table 3-13. Power Cable Conduit Requirements Number of Wires in Minimum Conduit Number of UPS Model Voltage Terminal Conduit Trade Size Conduits AC Input to UPS Rectifier and Bypass (A, B, C, Ground) Power Xpert 480 Vac AC Input to Bypass 2-1/2...
Page 46 UPS Installation Plan and Unpacking There is no manual DC disconnect device within the UPS. A battery disconnect switch is recommended, and may be required by NEC or local codes when batteries are remotely located. The battery disconnect switch should be installed between the battery and the UPS. External DC input overcurrent protection and disconnect switch for the remote battery location is to be provided by the customer.
Page 47 DO NOT install both a source neutral and a bonding jumper. See Table 3-7 for neutral bonding jumper wire sizes. The bonding jumper must be copper wire. Eaton UPS systems are designed to operate with two optional ground schemes. Both configurations comply with international safety regulations (as seen on the UPS name plate).
Page 48 CANNOT be used. DO NOT bond the inverter center point (E12) to ground: this is an internal UPS function and requires no additional work by the installer or user. Please contact the Eaton help desk listed in Chapter 1 for additional guidance regarding dual high impedance ground sources.
Page 49 If these instructions are not followed, damage to the wiring channel and wiring will occur. Carefully inspect the outer packaging for evidence of damage during transit. CAUTION Do not install a damaged cabinet. Report any damage to the carrier and contact an Eaton service representative immediately. NOTE For the following step, verify that the forklift or pallet jack is rated to handle the weight of the cabinet (see Table 3-1 for cabinet weight).
Page 50 UPS Installation Plan and Unpacking Figure 3-8. Power Xpert 9395 UPS (450–550 kVA) Cabinet as Shipped on Pallet 3-20 Power Xpert 9395 UPS (300 kVA) Installation and Operation Manual 164201728—Rev 10...
Page 51 Chapter 4 UPS System Installation Preliminary Installation Information WARNING Installation should be performed only by qualified personnel. Refer to the following while installing the UPS system: Chapter 3 for cabinet dimensions, equipment weight, wiring and terminal data, and installation notes. Do not tilt the cabinet more than ±10...
Page 52 UPS System Installation Remove the three bolts securing the left side shipping bracket to the cabinet and three bolts securing the bracket to the pallet (see Figure 4-1). Remove the left side shipping bracket. If installing the cabinet permanently, retain the shipping bracket and securing hardware for later use. Remove the three bolts securing the right side shipping bracket to the cabinet and three bolts securing the bracket to the pallet (see Figure 4-2).
Page 53 UPS System Installation UPM Removable Front Panel Shipping Bracket Bolts Pallet Shipping Bracket Left Side Shipping Bolts Bracket Figure 4-1. Removing the Left Side Shipping Bracket Power Xpert 9395 UPS (300 kVA) Installation and Operation Manual 164201728—Rev 10...
Page 54 UPS System Installation Front Door Removable Left Front Panel Shipping Bracket Bolts Pallet Right Side Shipping Bracket Shipping Bracket Bolts Figure 4-2. Removing the Right Side Shipping Bracket Power Xpert 9395 UPS (300 kVA) Installation and Operation Manual 164201728—Rev 10...
Page 55 4.4 to complete the wiring of the UPS and battery cabinet. Battery System Installation If installing an Eaton battery cabinet, refer to the Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual, listed in paragraph 1.7.
Page 56: External Power Wiring Installation
UPS System Installation Use the procedures in the following paragraphs to connect the external and battery power wiring. 4.6.1 2Hole Barrel Lug Terminations to Bus Bar Installation Paragraphs 4.6.2 and 4.6.3 require connecting input, output, and battery power wiring using 2-hole barrel lugs. See Figure 4-3 for the hardware sequence when installing the lugs to the bus bars.
Page 57 UPS System Installation Top Access Wiring. Remove the top conduit plate from the top of the UPS. Identify all conduit requirements and mark their location. Drill and punch all conduit holes in the top conduit plate prior to mounting on the UPS. Install the conduit plate and install all conduit runs into the plate. Pull the wiring through the conduit into the wiring area.
Page 58 UPS System Installation Ventilation Grill Debris Shield (Remove shield before operating system.) Top Entry Conduit Landing for AC Input and Output, and DC Input (Remove panel to drill or punch TOP VIEW conduit holes.) Front Interface Entry Conduit Landings for TB1 through TB3 Wiring and X-Slot Connections (Remove panels to drill or punch conduit holes.)
Page 59 UPS System Installation UPS 1 Bypass Input to UPS Units Battery UPS 2 Battery UPS 3 Output from UPS Units Battery UPS 4 Battery NOTE Required parallel system wiring length must be equal to ensure approximately equal current sharing when in Bypass mode. For proper operation the following must be true: 1A + 1B = 2A + 2B = 3A + 3B = 4A + 4B...
Page 60 UPS System Installation AC Input to UPS Rectiﬁer (A, B, C) (See Figure 4‐6 for Detail AA.) AC Output to Critical Load (A, B, C) (See Figure 4‐6 for Detail AA.) DC Input from Battery + (E4) (See Figure 4‐9 or Figure 4‐10 for Detail BB.) Neutral (E12)
Page 61 UPS System Installation Phase A (E1) Ground Terminals AC Input to Phase B (E2) (Ground terminal bus UPS Rectiﬁer can be relocated below.) Phase C (E3) Phase C (E11) AC Output to Phase B (E10) Critical Load Phase A (E9) Neutral (E12) Phase C (E8)
Page 62 UPS System Installation Ground Terminals (Ground terminal bus can be relocated below.) UPM Rectiﬁer Input Terminal Block (See Figure 4‐9 for detail.) Phase C (E11) AC Output to Phase B (E10) Critical Load Phase A (E9) Neutral (E12) Phase C (E8) Alternate Ground AC Input to Phase B (E7)
Page 63: Battery Power Wiring
* There must be a ground cable running in the raceway with the battery cables. If using an Eaton battery cabinet, proceed to Step 2; otherwise, proceed to Step 4. Route and connect the battery cables between the UPS and battery cabinet or battery disconnect according to the instructions in the Eaton 9395 Integrated Battery Cabinet (Model IBC-L) Installation Manual, listed in paragraph 1.7 on page 1--8.
Page 64 UPS System Installation DC Input from Battery + (E4) DC Input from Battery – (E5) Figure 4-10. UPS Power Terminal Detail BB – Common Battery 4-14 Power Xpert 9395 UPS (300 kVA) Installation and Operation Manual 164201728—Rev 10...
Page 65: Installing Interface Connections
UPS System Installation DC Input from Battery + (E4) (UPM 4 – FI-UPM) DC Input from Battery + (E4) (UPM 1) DC Input from Battery + (E4) (UPM 2) DC Input from Battery – (E5) (UPM 2) DC Input from Battery –...
Page 66 UPS System Installation Remove the door. Remove the retaining screw located inside the door at the bottom hinge pivot point, then lift the door off. Retain the hardware for later use. If installing interface wiring through the left interface entry conduit landing, proceed to Step 5; otherwise, proceed to Step 7.
Page 67 UPS System Installation TB1 and TB2 X-Slot Communication Bays (See Figure 4‐12 for Detail (See Figure 4‐17 for detail.) AA.) (See Figure 4‐14 for terminal assignments.) Figure 4-12. Interface Terminal Locations Table 4-1. TB1, TB2, and TB3 Interface Connections Terminal TB1 Name Description REPO NC...
Page 68 UPS System Installation Table 4-1. TB1, TB2, and TB3 Interface Connections (Continued) Terminal TB2 Name Description Pull Chain Output: Backup control for parallel operation. Pull Chain Common Alarm Relay NC Output: General purpose normally-closed (NC) relay contact. Alarm Relay Common Alarm Relay NO Output: General purpose normally-open (NO) relay contact.
Page 69 UPS System Installation X-Slot Communication Bays Figure 4-14 for terminal assignments. Figure 4-13. Interface Terminal Detail AA Alarm Relay NC Alarm Relay Common Alarm Relay Alarm Relay NO Alarm Relay Common NOTE Alarm relay contacts have a maximum current rating of 5A and a switched voltage rating of 30 Vac and 28 Vdc. NOTE Alarm relay normally-open and normally-closed return terminals are separated on the terminal board but are electrically in common.
Page 70 UPS System Installation REPO NC REPO Return REPO NO REPO Return Battery Aux Battery Aux Common Battery Shunt Trip + Battery Shunt Trip – Output Contactor K3 NC Aux Output Contactor K3 NC Aux Common Pull Chain Pull Chain Common Alarm Relay NC Alarm Relay Common Alarm Relay NO...
Page 71: Tb1 Battery Interface Connections
12. Route the Shunt trip and Aux wiring from the battery cabinet or battery disconnect to the UPS cabinet. See Figure 4-4 and Figure 4-6 for UPS wiring access information and terminal locations. Refer to the Eaton 9395 Integrated Battery Cabinet (Model IBC-L) Installation Manual, listed in paragraph 1.7, for battery cabinet wiring access information and instructions.
Page 72: X-Slot Connections
When installing internal wiring to X-Slot terminals, route the wiring through the internal opening in the X-Slot communication bay. For installation and setup of an X-Slot card, contact an Eaton service representative (see page 1-8). To install wiring to connections: If not already installed, install the LAN and telephone drops.
Page 73 UPS System Installation Reinstall the interface entry plates and install the conduit. Route and install the LAN, telephone, and other cables to the appropriate X-Slot cards. See Figure 4-12 and Figure 4-18 for X-Slot communication bay locations. Close the front door and secure the latch. Refer to the manual supplied with the X-Slot card for operator instructions.
Page 74: Installing A Repo Switch
The REPO switch must be a normally-open or normally-closed latching–type switch not tied into any other circuits. NOTE This procedure is intended to be used for the installation of the Eaton-supplied REPO switch. If installing another manufacturer's switch, use this procedure only as a guide.
Page 75 UPS System Installation If installing interface wiring through the left interface entry conduit landing, proceed to Step 6; otherwise, proceed to Step 9. If not already accomplished, remove one top screw and two bottom screws securing the UPS left front panel (see Figure 4-2).
Page 76 UPS System Installation 16. If required, install wiring from the REPO switch to the trip circuitry of the upstream protective devices. A second contact block is provided on the REPO switch for this function (see Figure 4-19). The REPO switch wiring must be in accordance with NEC Article 725 Class 2 requirements.
Page 77: Installing Options, Accessories, And Distributed Bypass Control Wiring
Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer, or the warranty terms specified on page W-1become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.
Page 78 Accessories are mounted in installed locations and wiring is terminated inside the UPS cabinet. (OPTIONAL) The debris shield covering the UPS cabinet ventilation grill is removed. Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. 4-28 Power Xpert 9395 UPS (300 kVA) Installation and Operation Manual 164201728—Rev 10...
Page 79 Controller Area Network (CAN) wiring between the UPS cabinets is properly installed. Pull-chain wiring between the UPS cabinets is properly installed. Adequate workspace exists around the UPS cabinets, the tie cabinet, and other cabinets. Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. 4-29 Power Xpert...
Page 80 UPS System Installation Notes _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ 4-30 Power Xpert 9395 UPS (300 kVA) Installation and Operation Manual 164201728—Rev 10...
Page 81: Installing Options And Accessories
Chapter 5 Installing Options and Accessories Installation Notes Read and understand the following notes while planning and performing the wiring installation: Conduit must be installed between the UPS cabinet and the device for signal wiring. Conduit must be installed between the device and the power source for power wiring. Install the signal wiring in separate conduit from the power wiring.
Page 82: Installing An Optional Powerware Hot Sync Can Bridge Card
Installing Options and Accessories Installing an Optional Powerware Hot Sync CAN Bridge Card As an option, a Powerware Hot Sync Controller Area Network (CAN) Bridge Card, shown in Figure 5-1, can be installed to provide connectivity for operational mode control of a parallel system. In addition, this card can be used to connect optional system monitoring devices, such as a Remote Monitor Panel II, a Relay Interface Module II, or a Supervisory Contact Module II to the UPS.
Page 83 Installing Options and Accessories Connections for Parallel System Control Connections for RMP II, RIM II, or SCM II Connections for Bypass Status Alarm Figure 5-2. Powerware Hot Sync CAN Bridge Card Connections Table 5-1. Powerware Hot Sync CAN Bridge Card Interface Connections J3 Terminal Name Description...
Page 84: Installing Distributed Bypass Control Wiring
NOTE Setup of the Powerware Hot Sync CAN Bridge Card for parallel operation must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. 12. Reinstall the small top internal safety shield panel and secure with the cabinet mounted screws.
Page 85 Installing Options and Accessories Pull Chain UPS 1 UPS 2 UPS 3 UPS 4 (If Installed) (If Installed) NOTE This drawing is for distributed bypass wiring purposes and is not a floor layout plan. UPSs can be placed in any physical order. Figure 5-3.
Page 86 Installing Options and Accessories Twisted Pair Twisted Pair Twisted Pair Twisted Pair Twisted Pair Twisted Pair Twisted Pair UPS 1 UPS 2 UPS 3 UPS 4 (If Installed) (If Installed) NOTE Use twisted-pair wiring between the UPS and MOB AUX contacts. Figure 5-5.
Page 87 Installing Options and Accessories Shielded Twisted Pair Shielded Twisted Pair Shielded Twisted Pair Twisted Pair Twisted Pair Twisted Pair Twisted Pair UPS 1 UPS 2 UPS 3 UPS 4 CAN Bridge Card J3 CAN Bridge Card J3 CAN Bridge Card J3 CAN Bridge Card J3 (If Installed) (If Installed)
Page 88: Installing An Optional Remote Monitor Panel
Installing Options and Accessories Table 5-4. Pull-Chain Wiring Terminations with MOBs From Function UPS 1 CAN Bridge Card J3–1 (Alarm) MOB 1 Aux 1 NC MOB Open Alarm UPS 1 CAN Bridge Card J3–2 (Alarm Return) MOB 1 Aux 1 Com UPS 1 TB2–1 (Pull Chain) MOB 1 Aux 2 NO Pull Chain...
Page 89 Installing Options and Accessories Install wiring between the UPS and RMP II. See Figure 5-2 and Table 5-1 for the Powerware Hot Sync CAN Bridge Card terminal location and wiring information, and Figure 5-7, Figure 5-8, and Table 5-5 for the RMP II terminal location and wiring information.
Page 90: Installing An Optional Relay Interface Module
If all connections are secure but the RMP II continues to self–test, replace the fuse with the spare included in the hardware kit. If a fuse replacement does not correct the problem, contact an Eaton service representative for verification that the RMP II is working correctly.
Page 91 Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. 13. Contact an Eaton service representative for verification and testing of the RIM II and its connections prior to making connections with J1 through J4 (see Table 5-6 and Figure 5-9).
Page 92: Installing An Optional Supervisory Contact Module Ii
Installing Options and Accessories 15-Pin D-Sub Connectors Figure 5-9. J1, J2, J3, and J4 15-Pin D-Sub Connectors Installing an Optional Supervisory Contact Module II To install SCM II wiring: Verify the UPS system is turned off and all power sources are removed. See Chapter 7, “UPS Operating Instructions”...
Page 93 NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. Install wiring between the SCM II terminal block TB2 and the monitoring equipment. See Figure 5-10 for terminal block location and Figure 5-11 for terminal assignments.
Page 94 Installing Options and Accessories System Normal No Redundancy On Generator Bypass Not Available On Battery UPS Alarm On Bypass Shutdown Imminent Figure 5-11. Supervisory Contact Module II TB2 NOTE Supervisory contacts are rated at 2.0A at 28 Vdc or 120 Vac and 0.15A at 115 Vdc. NOTE Supervisory contacts require an external power supply.
Page 95: Accessory Mounting Dimensions
Installing Options and Accessories Accessory Mounting Dimensions Figure 5-12 through Figure 5-14 show the dimensions of the RMP II, the RIM II, and the SCM II. Knockouts Provided on Five Surfaces Flush Mount using #10 Pan Head Screws. (Mount with vent holes facing up.) Surface Mount using #10 Pan Head Screws for Hanging.
Page 96 Installing Options and Accessories Knockouts Provided on Five Surfaces Flush Mount using #10 Pan Head Screws. (Mount with vent holes facing up.) Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Figure 5-13.
Page 97 Installing Options and Accessories Knockouts Provided on Five Surfaces Flush Mount using #10 Pan Head Screws. (Mount with vent holes facing up.) Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Figure 5-14.
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Page 99 Section 2 Operation...
Page 101: Understanding Ups Operation
Chapter 6 Understanding UPS Operation UPS System Overview The Power Xpert 9395 UPS is a continuous-duty, solid-state, transformerless (at 480 Vac), three-phase, true online system that provides conditioned and uninterruptible AC power to the UPS system's output and critical load. The basic system consists of a rectifier, battery converter, inverter, monitoring/operation control panel, integrated communication server, and digital signal processor (DSP) logic.
Page 102: Single Ups
Understanding UPS Operation Single UPS A single UPS operates independently to support an applied load from the inverter, providing conditioned and uninterruptible AC power to the critical load from the output of the module. During an outage, the inverter continues to operate, supporting power to the load from the battery supply. If the unit requires service, applied loads are transferred to the internal bypass, continuous-duty static switch either automatically or manually.
Page 103: Energy Saver System Mode
Understanding UPS Operation Static Static Bypass Input Input Switch Switch Breaker Rectiﬁer (CB1 Input Output f i t f i t r e i r e i r e t r e t Battery Converter Main Power Flow Main Power Flow Breakers Breakers Contactors...
Page 104: Harmonic Reduction System (Hrs)
Understanding UPS Operation If commercial power voltage or frequency disturbances are detected, the system forward transfers to Battery mode for minor disturbances and then to double-conversion mode for more severe disturbances. During a complete power outage, the transfer takes place within 2 ms to ensure loads being fed by the system output are not interrupted.
Page 105: Bypass Mode
Understanding UPS Operation VMMS limits the maximum power available from a UPM when in VMMS mode. The default setting is 80% of the UPM full power rating. If the limit is exceeded, additional UPMs take on the increased load. The VMMS redundancy setting sets the number of redundant UPMs that the customer requires.
Page 106: Battery Mode
Understanding UPS Operation In Bypass mode, the output of the system is provided with three-phase AC power directly from the system input. While in this mode, the output of the system is not protected from voltage or frequency fluctuations or power outages from the source.
Page 107 Understanding UPS Operation During a utility power failure, the rectifier no longer has an AC utility source from which to supply the DC output current required to support the inverter. The input contactor K1 opens and the battery instantaneously supplies energy to the battery converter.
Page 108: Single Ups System Oneline Configurations
Understanding UPS Operation Single UPS System Oneline Configurations The system oneline drawings in this section show the simplified internal structure of the UPS, battery supply, and basic maintenance bypass. Voltage Oneline Drawing UPS Model System Type Input Output – Single Reverse Transfer UPS One UPM, Common Rectifier Feed, Figure 6-5 on page 6-9 9395-300...
Page 109 Understanding UPS Operation AC Input to AC Input to Battery Aux Building Alarms UPS Rectiﬁer Bypass 3 or 4 Wire A-B-C 48V Battery 3 Wire A-B-C Alarm Relays Shunt Trip Rotation Rotation X-Slot Remote EPO Interface E1, E2, E3 E6, E7, E8, E12 Interface Board Single-Feed Kit Fuse...
Page 110 Understanding UPS Operation Battery Aux Building Alarms AC Input to AC Input to Bypass UPS Rectiﬁer 48V Battery Alarm Relays 3 or 4 Wire A-B-C 3 Wire A-B-C Shunt Trip Rotation Rotation X-Slot Remote EPO Interface E1, E2, E3 E6, E7, E8, E12 Interface Board Single-Feed Kit Fuse...
Page 111 Understanding UPS Operation AC Input to AC Input to Battery Aux Building Alarms Bypass UPS Rectiﬁer 48V Battery 3 or 4 Wire A-B-C Alarm Relays 3 Wire A-B-C Shunt Trip Rotation Rotation X-Slot Remote EPO Interface E1, E2, E3 E6, E7, E8, E12 Interface Board Single-Feed Kit Input Breaker...
Page 112 Understanding UPS Operation AC Input to UPS AC Input to Bypass Battery Aux Building Alarms Rectiﬁers 3 Wire 3 or 4 Wire A-B-C 48V Battery Alarm Relays A-B-C Rotation Rotation Shunt Trip X-Slot Interface Remote EPO UPM 4 UPM 1 E6, E7, Interface Board E8, E12...
Page 113 Understanding UPS Operation AC Input AC Input To UPS To UPS Rectiﬁer Bypass Input Input CRITICAL LOAD DISTRIBUTION UNIT Output from MAINTENANCE BYPASS PANEL (Provided by Others) Backfeed Contactor Static Switch Output Contactor Battery Breaker BATTERY CABINET RIB: Rectiﬁer Input Breaker BIB: Bypass Input Breaker MIS:...
Page 114: Multiple Ups Distributed Bypass System
Understanding UPS Operation Multiple UPS Distributed Bypass System Distributed bypass parallel operation extends the normal operation of Power Xpert 9395 UPSs by offering increased capacity and/or redundant capability. The parallel system continues to maintain power to the critical loads during commercial electrical power brownout, blackout, overvoltage, undervoltage, and out–of–tolerance frequency conditions.
Page 115: Online Mode Distributed Bypass
Understanding UPS Operation The following paragraphs describe the differences in the parallel system operating modes, using block diagrams to show the power flow during each mode of operation. Online Mode  Distributed Bypass 6.4.2 In Online mode, utility AC power is supplied to the UPSs. Each UPS then conditions the incoming AC power and provides clean, regulated AC power to the tie cabinet or distribution panel for parallel systems up to four modules.
Page 116 Understanding UPS Operation If one UPS becomes unavailable, the distributed bypass system dynamically updates the redundancy calculation to determine if the remaining UPSs can support the load. If the load can be supported, the system does not switch to bypass. Figure 6-11 shows the path of electrical power through the parallel system when operating in Bypass mode.
Page 117: Battery Mode - Distributed Bypass
Understanding UPS Operation Bypass may also be used when the UPSs or UPMs in the system must be shut down to perform routine maintenance or repairs. In the Parallel Redundant (N+1) arrangement, the bypass circuitry in each UPS operates to support the applied loads on bypass.
Page 118: Multiple Ups Distributed Bypass System Oneline Configurations
Understanding UPS Operation Bypass Input UPS Input Tie Cabinet UPS 1 Output UPS 1 Battery UPS 2 Output UPS 2 Battery UPS 3 Output UPS 3 Battery UPS 4 Output UPS 4 Battery Breakers Closed Output to Main Power Flow Critical Load Open Figure 6-12.
Page 119 Understanding UPS Operation UPS 2 UPS 1 Fuse Fuse (optional) (optional) Rectiﬁer Rectiﬁer Static Static Switch Switch Fuse Fuse Fuse Fuse Fuse Fuse Inverter Inverter Battery Battery Converter Converter Fuse Fuse E4. E5 E4. E5 Battery Breaker Battery Breaker CABINET BATTERY SYSTEM BATTERY SYSTEM E10,...
Page 120 Understanding UPS Operation UPS 3 UPS 2 UPS 1 Fuse Fuse Fuse (optional) (optional) (optional) Rectiﬁer Rectiﬁer Rectiﬁer Static Static Static Switch Switch Switch Fuse Fuse Fuse Fuse Fuse Fuse Fuse Fuse Fuse Inverter Inverter Inverter Battery Battery Battery Converter Converter Converter Fuse...
Page 121 Understanding UPS Operation UPS 4 UPS 3 UPS 2 UPS 1 Fuse Fuse Fuse Fuse (optional) (optional) (optional) (optional) Rectiﬁer Rectiﬁer Rectiﬁer Rectiﬁer Static Static Static Static Switch Switch Switch Switch Fuse Fuse Fuse Fuse Fuse Fuse Fuse Fuse Fuse Fuse Fuse Fuse...
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Page 123: Ups Operating Instructions
Chapter 7 UPS Operating Instructions This section describes how to operate the UPS using either the older LCD non-touch panel or the newer color touchscreen control. Refer to Section 7.2 Using the LCD Control Panel or Section 7.5 Using the Color Touchscreen for the appropriate item.This section describes how to operate the UPS.
Page 124: Control Panel
The following paragraphs describe using the UPS control panel to monitor the UPS. See paragraph 7.2 for use of the operational controls. When the unit powers up, the screen displays the Eaton logo as shown in Figure 7-2. To advance to the Main Menu and Mimic screen, press any control panel pushbutton once.
Page 125: System Events
UPS Operating Instructions 7.2.1 Status Indicators The four symbols on the right side of the control panel are status indicators. These colored light emitting diode (LED) lamps work with the alarm horn to let you know the operating status of the UPS. Table 7-1 describes the status indicators.
Page 126: Using The Lcd And Pushbuttons
LOAD OFF Figure 7-3. Parts of the LCD The UPS status area automatically scrolls between the Eaton model number, current date and time, active alarms, active notices, and load percent and battery runtime for the UPS. If the Environmental Monitoring Probe is installed, the temperature and humidity sensed by the probe will also be displayed.
Page 127: Using The Menu
UPS Operating Instructions 7.2.4 Using the Menu The UPS menu bar allows you to display data in the information area to help you monitor and control UPS operation. Table 7-2 shows the basic menu structure. Table 7-2. Display Function Menu Map Menu Option Description EVENTS...
Page 128 The Battery screen displays the battery voltage (Vdc), the battery current (Idc), the minutes of battery Battery  UPM time remaining, and battery temperature. Battery temperature must be set up by an authorized Eaton Customer Service Engineer. When battery life decreases to less than 20%, Check Battery is displayed.
Page 129 UPS Operating Instructions Table 7-3. Display Menu Operation (Continued) Function Subfunction Operation Firmware Versions The Versions screen provides the firmware version numbers installed on the UPS. Select VERSIONS from the System Setup Level 0 menu to display the Versions screen. To scroll through the firmware types, press the up or down arrow pushbutton on the menu bar.
Page 130 UPS Operating Instructions Table 7-3. Display Menu Operation (Continued) Function Subfunction Operation System Level 1 Setup Password The System Setup Level 1 screen can be used to set the UPS date and time, set the serial ports, change the Level 1 password, and log out of Level 1. In addition, the Level 0 functions are available. A password is required to access the Level 1 functions.
Page 131 UPS Operating Instructions 7.2.7 Load Off Screen The Load Off screen (Figure 7-5) is displayed when the LOAD OFF pushbutton is selected from the main menu bar, the UPS Control Command screen, or the Bypass Control Command screen. This screen allows the LOAD OFF process to be aborted if the LOAD OFF pushbutton was pressed accidentally.
Page 132 UPS Operating Instructions SYSTEM STATUS SHUTDOWN BYPASS AVAILABLE MAINTENANCE BYPASS UPM: OFFLINE CONTROL Figure 7-6. Typical System Status Screen Table 7-4. Typical System Status Messages Function Message Shutdown; Bypass; Online; Online with ESS; Online +VMMS; High Alert Bypass Off; On; Available Maintenance Bypass Off;...
Page 133 Charger Off Turns the battery charger off. NOTE The Energy Saver System and Variable Module Management System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer NOTE Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 134 UPS Operating Instructions Single UPS Operation The paragraphs in this section provide operating instructions for a UPS system containing only one UPS. NOTE A Field Installed UPM (FI-UPM) is always designated as UPM 4. 7.3.1 Starting the UPS in Online Mode To start the UPS system: Unfasten the front door latch and swing the door open (see Figure 4-2 on page 4-4).
Page 135 To enable Energy Saver System mode: NOTE The Energy Saver System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 136 To enable Variable Module Management System mode: NOTE The Variable Module Management System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 137 To start High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive. If the Energy Saver System mode is enabled, the Variable Module Management System mode commands will not be displayed.
Page 138 To enable Energy Saver System mode: NOTE The Energy Saver System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 139 To enable Variable Module Management System mode: NOTE The Variable Module Management System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 140 To disable Variable Module Management System mode: NOTE The Variable Module Management System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 141 UPS Operating Instructions Close the door and secure the latch. Observe the UPS control panel becoming active, indicating logic power. Press the CONTROLS pushbutton on the main menu bar. The System Status screen is displayed. On the System Status screen, the UPS status should indicate SHUTDOWN and the UPM status should indicate OFFLINE.
Page 142 UPS Operating Instructions Close the door and secure the latch. Observe the UPS control panel becoming active, indicating logic power. Press the CONTROLS pushbutton on the main menu bar. The System Status screen is displayed. On the System Status screen, the UPS status should indicate SHUTDOWN and the UPM status should indicate OFFLINE.
Page 143 UPS Operating Instructions Press the SELECT pushbutton on the Bypass Command menu bar. The UPS transfers to Bypass mode and the critical load is immediately supplied by the bypass source. If the bypass source is not available, the power module remains on and an alarm sounds. The BYPASS status indicator is illuminated.
Page 144 UPS Operating Instructions 14. Press the SELECT pushbutton on the UPM 1 Command menu bar. The UPM status indicates SHUTDOWN The power module is turned off. Logic power remains on. 15. If UPM 4 (FI-UPM) is installed, repeat Steps 5 through 14 selecting UPM 4 to shut down UPM 4. WARNING Power is present inside the UPS cabinet.
Page 145 UPS Operating Instructions Press the CONTROLS pushbutton on the System Status Command menu bar. The UPM 1 Control Command screen is displayed. On the UPM Control Command screen, select UPM ON. 10. Press the SELECT pushbutton on the UPM Command menu bar. 11.
Page 146 UPS Operating Instructions 7.3.24 Using the UPS LOAD OFF Pushbutton or Command A UPS Load Off is initiated by the LOAD OFF pushbutton from the main menu bar, the Load Off command on the UPS Control Command screen, or the Load Off command on the Bypass Control Command screen. The controls the UPS output by powering down the UPS and de–energizing the critical load.
Page 147 NOTE The following instructions are for the Eaton-supplied REPO switch. If a customer-supplied REPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch.
Page 148 UPS Operating Instructions Multiple UPS Distributed Bypass Operation The paragraphs in this section provide operating instructions for a UPS system containing multiple UPSs. NOTE A Field Installed UPM (FI-UPM) is always designated as UPM 4. 7.4.1 Starting the Distributed Bypass System in Online Mode To start the distributed bypass system: Unfasten the front door latches and swing the doors open on all of the UPSs (see Figure 4-2 on page 4-4).
Page 149 To enable Energy Saver System mode: NOTE The Energy Saver System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 150 To enable Variable Module Management System mode: NOTE The Variable Module Management System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 151 To start High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive. If the Energy Saver System mode is enabled, the Variable Module Management System mode commands will not be displayed.
Page 152 To enable Energy Saver System mode: NOTE The Energy Saver System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 153 To enable Variable Module Management System mode: NOTE The Variable Module Management System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 154 To disable Variable Module Management System mode: NOTE The Variable Module Management System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 155 UPS Operating Instructions Close the doors and secure the latches. Observe the UPS control panel displays becoming active, indicating logic power. On any UPS, press the CONTROLS pushbutton on the main menu bar. The System Status screen is displayed. On the System Status screen, verify the UPS status is SHUTDOWN and the UPM status is OFFLINE. 10.
Page 156 UPS Operating Instructions If the UPS contains input breaker CB1, close input breaker CB1. Close the door and secure the latch. Observe the UPS control panel becoming active, indicating logic power. Press the CONTROLS pushbutton on the main menu bar. The System Status screen is displayed. On the System Status screen, the UPS status should indicate SHUTDOWN and the UPM status should indicate OFFLINE.
Page 157 UPS Operating Instructions All of the UPSs transfer to Bypass mode and the critical load is immediately supplied by the bypass source. If the bypass source is not available, the power module remains on and an alarm sounds. The BYPASS status indicator is illuminated. The Bypass status indicates ON. The UPM status indicates READY.
Page 158 UPS Operating Instructions Logic power remains on. 15. If UPM 4 (FI-UPM) is installed, repeat Steps 5 through 14 selecting UPM 4 to shut down UPM 4. 16. Repeat Steps 2 through 15 for each UPS in the distributed bypass system. WARNING Power is present inside the UPS cabinet.
Page 159 UPS Operating Instructions On the UPM Control Command screen, select UPM ON. 10. Press the SELECT pushbutton on the UPM Command menu bar. 11. Verify the following messages display sequentially on the UPM status line: DC STARTING, CHARGER OFF INVERTER STARTING INVERTER SYNCING READY The UPM rectifier and inverter turn on.
Page 160 UPS Operating Instructions Open the input and bypass feeder circuit breakers for the UPS being shut down. The UPS is now completely shut down. External Communications Failure alarm is active on remaining online UPSs. This is an expected event and will clear upon UPS restart.
Page 161 UPS Operating Instructions 18. Open the input and bypass feeder circuit breakers for the UPS being shut down. The UPS is now completely shut down. External Communications Failure alarm is active on remaining online UPSs. This is an expected event and will clear upon UPS restart.
Page 162 UPS Operating Instructions 2. Transfer the UPSs to bypass by performing the procedure in paragraph 7 .4.17. Perform the LOAD OFF procedure in paragraph 7 .4.27. The input, output, battery, and bypass backfeed contactors open, and the power module is turned off. WARNING Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened.
Page 163 UPS Operating Instructions When LOAD OFF is selected and held for three seconds, the input, output, battery, and bypass backfeed contactors open, and the power module is turned off on the UPS. If another UPS is to be shut down, proceed to that UPS and repeat Steps 1 and 2. CAUTION Do not attempt to restart the system after Load Off until the cause of the shutdown has been identified and cleared.
Page 164 NOTE The following instructions are for the Eaton-supplied REPO switch. If a customer-supplied REPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch.
Page 165 UPS Operating Instructions Color Touchscreen Control Panel ISBM Figure 7-8. UPS Color Touchscreen Control Panel (Typical) Power Xpert 9395 UPS (300 kVA) Installation and Operation Manual 164201728—Rev 10 7-43...
Page 166 UPS Operating Instructions Using the Color Touchscreen Control Panel The following sections describe the UPS control panel and how to monitor and control UPS operation. (Symbols enlarged to show detail) Figure 7-9. UPS Color Touchscreen Control Panel (Typical) The color touchscreen control panel consists of: A color liquid crystal touch screen display (1) A horizontal row of LED indicators (2) Before system power up, the panel displays a system status screen similar to the one shown in Figure 7-9.
Page 167 UPS Operating Instructions 7.6.1 Status Indicators The symbols on the bottom of the control panel are status indicators. These colored light emitting diode (LED) lamps work with the alarm horn to let you know the operating status of the UPS. See Table 7-6. Table 7-6.
Page 168 The UPS status area automatically displays the Eaton model number, current time and date, active alarms, active notices, and load percent and battery run time for the UPS. If the Eaton Environmental Monitoring Probe is installed, the temperature and humidity sensed by the probe will also be displayed. The small head symbol between the system model and time allows the operator select a different language from an imbedded list.
Page 169 UPS Operating Instructions 7.6.3 Using the Main Menu Buttons The UPS menu bar shown in Figure 7-12 allows you to display data in the information area to help you monitor and control UPS operation. Table 7-8 shows the basic menu structure. Table 7-8.
Page 170 UPS Operating Instructions 7.6.4 Power Maps Screen (Online Mode) Figure 7-13 shows the Main Menu and Power Maps screen. The Power Maps screen displays immediately after entering the access code. The Power Maps screen shows a real-time graphical representation of the operating status. Figure 7‐14 Figure 7‐15 Figure 7‐16...
Page 171 UPS Operating Instructions Touching the AVERAGE EFFICIENCY button displays the system efficiency screen shown in Figure 7-15. Figure 7-15. Average Efficiency Screen from Home Screen Touching the CONSUMPTION button displays the screen shown in Figure 7-16. Figure 7-16. Consumption Screen from Home Screen Power Xpert 9395 UPS (300 kVA) Installation and Operation Manual 164201728—Rev 10 7-49...
Page 172 UPS Operating Instructions 7.6.5 Power Maps Screen (Bypass Mode) Figure 7-17 shows the Bypass screen. The Bypass screen displays only when the system is in Bypass mode. The Bypass screen shows a real-time graphical representation of the operating status. Touching any of the buttons on the right side of the screen takes the user directly to that information screen. Figure 7‐14 Figure 7‐15 Figure 7‐16...
Page 173 UPS Operating Instructions 7.6.7 Meters Summary Screen Figure 7-19 shows the Meters Summary screen. This screen allows selection of the various metering readout functions of Input, Output and overall System status. The three left items in the OVERVIEW section of the screen are not active buttons but are status detail panels. They show individual conditions of the UPS at that time.
Page 174 UPS Operating Instructions 7.6.8 Input Meters Screen Figure 7-20 shows the Input Meters screen. This screen displays the individual phase and total power values of the system. Figure 7-20. Input Meters Screen The Bypass Meters Screen shown in Figure 7-21 displays values pertaining to the Bypass conditions. Figure 7-21.
Page 175 UPS Operating Instructions The Output Meters Screen shown in Figure 7-22 displays values pertaining to the system output. Figure 7-22. Output Meters Screen Power Xpert 9395 UPS (300 kVA) Installation and Operation Manual 164201728—Rev 10 7-53...
Page 176 UPS Operating Instructions 7.6.9 Input Meters Detail Screen Figure 7-23 shows the Input Meters detail screen. This screen displays the individual values of the system in additional detail. The Bypass, Output, and Battery meters screens display similar values relevant to their monitoring of the system.
Page 177 UPS Operating Instructions 7.6.10 Battery Meters Screens Figure 7-25 shows the Battery Meters basic screen. Figure 7-26 shows the Battery Log access screen. Figure 7-25. Battery Meters Screen Figure 7-26. Battery Log Screen Power Xpert 9395 UPS (300 kVA) Installation and Operation Manual 164201728—Rev 10 7-55...
Page 178 UPS Operating Instructions Figure 7-27 shows the Battery Log Detail screen. Figure 7-28 shows the Battery Log Summary screen. Figure 7-27. Battery Log Detail Figure 7-28. Battery Log Summary Screen 7-56 Power Xpert 9395 UPS (300 kVA) Installation and Operation Manual 164201728—Rev 10...
Page 179 UPS Operating Instructions 7.6.11 System Events Main Screen When the UPS system is running in Online mode, it continually monitors itself and the incoming utility power. In Battery or Bypass modes, the UPS may issue alarms to display exactly what event caused the change from Online mode.
Page 180 UPS Operating Instructions The user log window ( ) allows the operator to enter any number up to the number shown to the right of the box. Each window shows five events. The operator can also use the UP/DOWN arrows above and below the blue field ( ) showing the number of events in the log.
Page 181 UPS Operating Instructions 7.6.13 System Status Screen and Controls Press the SYSTEM CONTROLS pushbutton on the main menu bar to display the System Status screen. Online operation, transfer to bypass, UPM start up and shutdown, and LOAD OFF commands are controlled through this screen.
Page 182 UPS Operating Instructions Figure 7-34 shows the Module Control Detail screen. By selecting any of the modules shown on the previous screen (Figure 7-33), the user can observe full details of an individual module. It also allows the user to move through various modules and modes while within this screen.
Page 183 UPS Operating Instructions Indicates an Event (System on Bypass) Figure 7-36. Bypass Mode Metering Method Option Screen 7.6.14 Settings Screen The screen shown in Figure 7-37 gives the operator access to basic system information such as serial number, installed firmware version, etc. Touching the CLEAN SCREEN button disables the screen for 30 seconds to allow the user to safely clean the screen without affecting operation.
Page 184 UPS Operating Instructions 7.6.15 Configuration Options Screen The screen shown in Figure 7-38 allows the operator to affect changes to various system values. Figure 7-38. Configuration Options Screen 7.6.16 Energy Advantage Architecture (EAA) Screen This screen shown in Figure 7-39 allows the operator to activate the various energy saving and power efficiency modes of the system.
Page 185 UPS Operating Instructions Figure 7-40. Disable ESS Screen This screen shown in Figure 7-40 asks the operator to verify disabling the ESS mode running at that time. Figure 7-41. HRS Metering Screen The screen shown in Figure 7-41 shows the HRS metering values. Power Xpert 9395 UPS (300 kVA) Installation and Operation Manual 164201728—Rev 10 7-63...
Page 186 UPS Operating Instructions Figure 7-42. High Alert Timer Screen This screen shown in Figure 7-42 asks the operator if they want to start the High Alert mode timer. 7.6.17 Statistics Basic Screen The screen shown in Figure 7-43 allows the operator to query the system for various operational statistics such as shown in Figure 7-44.
Page 187 UPS Operating Instructions Figure 7-44. Statistics Data Detail Screen 7.6.18 ESS Comparison Screen The screen shown Figure 7-45 allows the operator to visually obtain EAA mode efficiency values. Figure 7-45. ESS Comparison Screen Power Xpert 9395 UPS (300 kVA) Installation and Operation Manual 164201728—Rev 10 7-65...
Page 188 UPS Operating Instructions 7.6.19 UPS Module Map Screen The screen shown Figure 7-46 allows the operator to control the individual UPMs. Figure 7-46. UPS Module Map Screen 7.6.20 System Overview Screen The screen shown Figure 7-47 displays values for all UPS and UPM parameters. Figure 7-47.
Page 189 UPS Operation using the Color Touchscreen Control Panel NOTE The Energy Saver System mode commands are displayed only if installed at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
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Page 191 LAN and telephone drops for use with X-Slot connectivity cards must be provided by facility planners or the customer. For installation and setup of an X-Slot card, contact an Eaton service representative (see page 1-8). Refer to the manual supplied with the X-Slot card for user instructions.
Page 192 The eNotify Service runs on common protocols and transport mechanisms, making the connectivity between the Power Xpert 9395 UPS and the Eaton Remote Monitoring servers easy to set up. By using common e-mail transport mechanism, you do not have to open your network to proprietary or potentially unsecure protocols and transports.
Page 193 Communication Building Alarm Monitoring This standard feature lets you connect the UPS to your building alarms, such as smoke detectors or over-temperature alarms. The customer interface terminals for external connections are located inside the UPS. You should use twisted-pair wires for each alarm input and common. The building alarms can be programmed to display the alarm functional name.
Page 194 Communication The RMP II contains a local horn and the backlit status indicators listed in Table 8-1. Table 8-1. RMP II Status Indicators SYSTEM NORMAL The UPS is energized (either with utility power or battery backup) and is supplying conditioned power to the critical load. NO REDUNDANCY This indicator applies only to parallel systems when one cabinet is not functioning.
Page 195 Communication Relay Interface Module II An optional RIM II uses relay contact closures to indicate the operating status and alarm condition of the UPS system. The module uses a serial interface line and may support up to eight critical loads. The RIM II can be flush–mounted or surface–mounted on a desktop, or secured to a wall.
Page 196 Communication Supervisory Contact Module II An optional SCM II establishes an interface between the UPS system and the customer's monitor. This interface allows the customer to monitor operational status of the UPS system equipment. The SCM II can be flush–mounted or surface–mounted on a desktop, or secured to a wall. Figure 8-4 shows the SCM II. Figure 8-4.
Page 197 THE BATTERY STRING YOURSELF. VOLTAGES ARE ALWAYS PRESENT IN THE BATTERY STRING. If you suspect that a battery string needs service, contact an Eaton service representative. If the string requires service, refer to the battery manufacturer's operating manual for instructions on battery maintenance or contact an Eaton service representative.
Page 198 Figure 9-1 for filter locations. The ISBM filter size is 12" x 20" x 0.25" and the UPM filter size is 20" x 44" x 0.25". Contact an Eaton service representative for replacement filters. To remove the filters: Remove one top screw and two bottom screws securing the UPM front panel (see Figure 4-1. Lift the panel straight up to remove it from the panel hanger bracket at the top of the cabinet.
Page 199 See Figure 9-2 for the filter location. The FI-UPM filter size is 20" x 44" x 0.25". Contact an Eaton service representative for a replacement filter. To remove the filter: Remove one top screw and two bottom screws securing the FI-UPM front panel (refer to the Eaton 9395 Field Installed UPM Mechanical Installation Manual).
Page 200 9.2.4 ANNUAL Maintenance Annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system. Contact an Eaton service representative for more information about service offerings. 9.2.5 BATTERY Maintenance Contact an Eaton service representative for battery maintenance.
Page 201 Maintenance Training A basic training course, available from Eaton Corporation, gives you a competent working knowledge of the UPS system operation and teaches you how to perform first level corrective maintenance. For more information about training and other services, contact the Help Desk (see page 1-8).
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Page 203 Chapter 10 Product Specifications 10.1 Model Numbers The UPS is housed in a free–standing cabinet with safety shields behind the door and front panels. The UPS is available in 50 or 60 Hz with various output power ratings. Models Power Rating Frequency Power Xpert 9395-300 300 kVA...
Page 204 Product Specifications 10.2.2 UPS Output UPS Output Capacity 100% rated current ±1% (10% to 100% load) Output Voltage Regulation Output Voltage Adjustment 480 Vac nominal, adjustable from 466 Vac to 494 Vac (Nominal +/3%) Output Voltage Harmonic Content 1.5% maximum THD (linear load) 5% maximum THD (nonlinear load) Output Current See Table 3-4 or Table 3-5.
Page 206 *164201728 7* 164201728 10...

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