Eaton Power Xpert 9395 Installation Manual
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Eaton Power Xpert 9395 Installation Manual

Eaton Power Xpert 9395 Installation Manual

Integrated battery cabinet (model 1085 and 1085hr)
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Power Xpert 9395
Integrated Battery Cabinet (Model 1085 and 1085HR)
Installation Manual

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  • Page 1 ® Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual...
  • Page 3 ® Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual...
  • Page 4 Schneider Automation. All other trademarks are property of their respective companies. ECopyright 2007–2013 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.

  • Page 5: Table Of Contents

    ................www.eaton.com/powerquality Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687 Rev 4...
  • Page 6 ......... Figure 3‐5. Power Xpert 9395 Model 1085 or 1085HR Battery Cabinet as Shipped on Pallet .

  • Page 7: Introduction

    Up to four cabinets may be installed to further extend battery runtime. The cabinets match the UPS cabinet in style and color. Figure 1‐1 shows the Power Xpert 9395 Model 1085 or 1085HR Battery Cabinet. C A U T I O N The 1085 and 1085HR battery cabinets CANNOT be intermixed.

  • Page 8: Ups Systems Using The Power Xpert 9395 Battery Cabinet

    Figure 1‐1. Typical Power Xpert 9395 Model 1085 or 1085HR Battery Cabinet Using This Manual This manual describes how to install the Power Xpert 9395 battery cabinet. Read and understand the procedures described in this manual to ensure trouble‐free installation.

  • Page 9: Conventions Used In This Manual

    This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center. www.eaton.com/powerquality Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687 Rev 4...

  • Page 10: For More Information

    Call your local service representative All other countries: Please use the following e-mail for manual comments, suggestions, or to report a technical error in this manual. E-ESSDocumentation@eaton.com www.eaton.com/powerquality Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687 Rev 4...

  • Page 11: Safety Warnings

    Keep the battery cabinet doors closed to ensure proper cooling airflow and to protect personnel from dangerous voltages inside the unit. Do not install or operate the battery cabinet close to gas or electric heat sources. www.eaton.com/powerquality Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687 Rev 4...
  • Page 12 Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements en vigueur dans votre localité. Ne jamais jeter les batteries au feu. L'exposition aux flammes risque de les faire exploser. www.eaton.com/powerquality Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687 Rev 4...

  • Page 13: Installation Plan And Unpacking

    Have authorized service personnel perform preliminary operational checks and startup. NOTE Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the sales contract for the UPS.
  • Page 14 25°C (77°F). Operating temperatures above the recommended range will result in decreased battery life and performance, and will reduce or void the battery warranty. Refer to Eaton's Terms and Conditions of Sale with Battery Replacement Coverage and the Battery Replacement Price Book for more information.

  • Page 15: Figure 3-1. Model 1085 Or 1085Hr Battery Cabinet Dimensions (Front View)

    Figure 3‐1. Model 1085 or 1085HR Battery Cabinet Dimensions (Front View) DIMENSIONS ARE IN MILLIMETERS [INCHES] Figure 3‐2. Model 1085 or 1085HR Battery Cabinet Dimensions (Right Side View) www.eaton.com/powerquality Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687 Rev 4...

  • Page 16: Figure 3-3. Model 1085 Or 1085Hr Battery Cabinet Dimensions (Top View)

    Figure 3‐3. Model 1085 or 1085HR Battery Cabinet Dimensions (Top View) Front DIMENSIONS ARE IN MILLIMETERS [INCHES] Figure 3‐4. Model 1085 or 1085HR Battery Cabinet Dimensions (Bottom View) www.eaton.com/powerquality Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687 Rev 4...

  • Page 17: Power Wiring Preparation

    The 1085 and 1085HR battery cabinets CANNOT be intermixed. Serious damage to equipment may result. NOTE Battery Conductor Sizing: * For optimum system performance and battery run time, Eaton strongly recommends using the specified DC conductor size and quantity shown in this manual and in the UPS Installation and Operation Manual.
  • Page 18 90°C. If wire is run in an ambient temperature greater than 30°C, higher temperature wire and/or larger size wire may be necessary. Table 3‐3. External Power Wiring Requirements for the Power Xpert 9395 Model 1085 Battery Cabinet – Common Battery Each Battery Cabinet to UPS or...
  • Page 19 INSTALLATION PLAN AND UNPACKING Table 3‐5. External Power Wiring Requirements for the Power Xpert 9395 Model 1085HR Battery Cabinet – Common Battery Each Battery Cabinet to UPS or Minimum Battery Disconnect to UPS Battery Disconnect Number of UPS Model Battery...
  • Page 20 See Chapter 4, “Battery Cabinet Installation,” for the location of the power cable terminals inside the battery cabinet. Table 3‐7. Power Cable Terminations for the Power Xpert 9395 Model 1085 or 1085HR Battery Cabinet Tightening Torque...

  • Page 21: Interface Wiring Preparation

    See Chapter 4, “Battery Cabinet Installation.” for the location of the customer interface terminals inside the battery cabinet. Refer to the appropriate Power Xpert 9395 UPS Installation and Operation Manual, as referenced in paragraph 1.7, for UPS cabinet conduit and terminal specifications and locations.

  • Page 22: Inspecting And Unpacking The Battery Cabinet

    NOTE While waiting for installation, protect the unpacked cabinet from moisture, dust, and other harmful contaminants. Failure to store and protect the UPS properly may void your warranty. 3-10 www.eaton.com/powerquality Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687 Rev 4...

  • Page 23: Figure 3-5. Power Xpert 9395 Model 1085 Or 1085Hr Battery Cabinet As Shipped On Pallet

    INSTALLATION PLAN AND UNPACKING Figure 3‐5. Power Xpert 9395 Model 1085 or 1085HR Battery Cabinet as Shipped on Pallet 3-11 www.eaton.com/powerquality Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687 Rev 4...
  • Page 24 INSTALLATION PLAN AND UNPACKING This page intentionally left blank. 3-12 www.eaton.com/powerquality Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687 Rev 4...

  • Page 25: Installation

    Refer to the following while installing the battery system: Chapter 3 for cabinet dimensions, equipment weight, wiring and terminal data, and installation notes. Refer to the applicable Power Xpert 9395 UPS Installation and Operation Manual listed in paragraph 1.7 for UPS cabinet conduit and terminal specifications and locations.

  • Page 26: Figure 4-1. Removing Shipping Supports

    Turn each jacking bolt consecutively, two full turns, until the 4 6 supports clear the floor by approximately 3 mm (1/8”). www.eaton.com/powerquality Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687 Rev 4...

  • Page 27: Model 1085 Or 1085Hr Battery Cabinet Installation

    There are no battery cabinet‐to‐UPS mechanical attachment requirements for this type of system. However, individual battery cabinets must be attached and grounded to each other, as described in this section. www.eaton.com/powerquality Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687 Rev 4...

  • Page 28: Figure 4-2. Ups With Model 1085 Or 1085Hr Battery Cabinet

    Figure 4‐2. UPS with Model 1085 or 1085HR Battery Cabinet Verify that the UPS is properly installed and secured. Refer to the applicable Power Xpert 9395 UPS Installation and Operation manual listed in paragraph 1.7 for UPS cabinet conduit and terminal specifications and locations.

  • Page 29: Figure 4-3. Battery Cabinet To Battery Cabinet Joining Brackets

    Large Bracket (see Figure 4‐4) NOTE When cabinets are properly aligned, all cabinet doors are flush. Figure 4‐3. Battery Cabinet to Battery Cabinet Joining Brackets www.eaton.com/powerquality Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687 Rev 4...

  • Page 30: Figure 4-4. Battery Cabinet Bottom Joining Brackets And Ground Wire

    16. If not already secured, secure the side panel at the bottom using M4 hex-head screws previously removed. 17. Proceed to paragraph 4.3.2. www.eaton.com/powerquality Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687 Rev 4...

  • Page 31: External Power Wiring Installation

    C A U T I O N The 1085 and 1085HR battery cabinets CANNOT be intermixed. Serious damage to equipment may result. www.eaton.com/powerquality Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687 Rev 4...

  • Page 32: Figure 4-6. Battery Cabinet Conduit And Wire Entry Locations

    Route and connect the other end of the battery cables to the UPS cabinet battery input terminals E4 and E5 and ground terminals. Refer to the applicable Power Xpert 9395 Installation and Operation manual listed in paragraph 1.7 for UPS cabinet terminal locations and termination requirements.

  • Page 33: Figure 4-7. 1085 Battery Power And Interface Terminal Locations

    Route and connect the battery disconnect output cables to the UPS cabinet battery input terminals E4 and E5 and ground terminals. Refer to the applicable Power Xpert 9395 Installation and Operation manual listed in paragraph 1.7 for UPS cabinet terminal locations and termination requirements.

  • Page 34: Figure 4-8. 1085Hr Battery Power And Interface Terminal Locations

    NOTE Use pressure and bus bar terminations as necessary for connecting cables between the UPS and battery cabinets. Figure 4‐8. 1085HR Battery Power and Interface Terminal Locations 4-10 www.eaton.com/powerquality Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687 Rev 4...

  • Page 35: External Interface Wiring Installation

    (see Figure 4‐9 and Figure 4‐10, and Figure 5‐6) to the battery disconnect interface terminals through conduit. Use top or bottom entry on the battery cabinet. 4-11 www.eaton.com/powerquality Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687 Rev 4...

  • Page 36: Figure 4-9. Battery Breaker Interface Wiring

    NOTE Battery Aux and DC Shunt Trip wiring should be a minimum of 18 AWG. Multiple Battery Cabinets Figure 4‐9. Battery Breaker Interface Wiring 4-12 www.eaton.com/powerquality Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687 Rev 4...

  • Page 37: Figure 4-10. Terminal Block Tb1 Connector Assignments - First Cabinet

    48 Vdc Battery Shunt Trip  From UPS (contractor Battery Aux Return supplied wiring) Battery Aux Figure 4‐10. Terminal Block TB1 Connector Assignments – First Cabinet 4-13 www.eaton.com/powerquality Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687 Rev 4...

  • Page 38: Figure 4-11. Terminal Block Tb1 Connector Assignments - Middle Cabinets

    Jumper Position for Last Cabinet in Multi-Cabinet Installations From Previous Not Used Battery Cabinet Figure 4‐12. Terminal Block TB1 Connector Assignments – Last Cabinet 4-14 www.eaton.com/powerquality Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687 Rev 4...

  • Page 39: Internal Battery String Connection

    1.7, to complete the UPS wiring. Battery Breaker Fixed Right Battery Power Connector (black) String Connectors (red) Figure 4‐13. 1085 Battery String Connection 4-15 www.eaton.com/powerquality Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687 Rev 4...

  • Page 40: Initial Startup

    Installation Checklist to be sure all applicable equipment installation requirements have been completed. NOTE The Installation Checklist MUST be completed prior to starting the battery system for the first time. 4-16 www.eaton.com/powerquality Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687 Rev 4...
  • Page 41 - Battery Shunt trip and Aux contact signal wiring is connected from the battery breaker to the UPS. - The EMP is installed and set up by an authorized Eaton Corporation Customer Service Engineer. - Air conditioning equipment is installed and operating correctly.
  • Page 42 INSTALLATION Notes _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ 4-18 www.eaton.com/powerquality Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687 Rev 4...

  • Page 43: Oneline Drawings And Schematics

    NOTE See paragraph 3.2.2 for wiring installation notes and Table 3‐3 for wiring requirements. Figure 5‐2. Battery Cabinet Oneline with Disconnect – Common Battery (275 and 500 kVA RT and 275 kVA Plus 1 UPS) www.eaton.com/powerquality Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687 Rev 4...

  • Page 44: Figure 5-3. Battery Cabinet Oneline - Separate Battery (275 Kva Plus 1 And 500 Kva Rt Ups)

    NOTE See paragraph 3.2.2 for wiring installation notes and Table 3‐3 for wiring requirements. Figure 5‐3. Battery Cabinet Oneline – Separate Battery (275 kVA Plus 1 and 500 kVA RT UPS) www.eaton.com/powerquality Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687 Rev 4...

  • Page 45: Figure 5-4. Battery Cabinet Oneline With Disconnect - Separate Battery (275 Kva Plus 1 And 500 Kva Rt Ups)

    NOTE See paragraph 3.2.2 for wiring installation notes and Table 3‐3 for wiring requirements. Figure 5‐4. Battery Cabinet Oneline with Disconnect – Separate Battery (275 kVA Plus 1 and 500 kVA RT UPS) www.eaton.com/powerquality Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687 Rev 4...

  • Page 46: Schematics

    Figure 5‐8 show the battery cabinet breaker CB1 control wiring. Figure 5‐5. 1085 or 1085HR Battery Cabinet with Three-Pole Breaker Power Wiring Schematic www.eaton.com/powerquality Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687 Rev 4...

  • Page 47: Figure 5-6. Battery Cabinet Breaker Cb1 Control Wiring Schematic - First Cabinet

    Figure 5‐6. Battery Cabinet Breaker CB1 Control Wiring Schematic – First Cabinet Middle Cabinets in Multi-Cabinet Installations Figure 5‐7. Battery Cabinet Breaker CB1 Control Wiring Schematic – Middle Cabinets www.eaton.com/powerquality Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687 Rev 4...

  • Page 48: Figure 5-8. Battery Cabinet Breaker Cb1 Control Wiring Schematic - Last Cabinet

    ONELINE DRAWINGS AND SCHEMATICS Last Cabinet in Multi-Cabinet Installations Figure 5‐8. Battery Cabinet Breaker CB1 Control Wiring Schematic – Last Cabinet www.eaton.com/powerquality Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687 Rev 4...

  • Page 49: Maintenance

    Never dispose of batteries in a fire. Batteries may explode when exposed to flame. Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic. www.eaton.com/powerquality Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687 Rev 4...

  • Page 50: Performing Preventive Maintenance

    Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic. A battery can cause electrical shock, burn from high short‐circuit current, or fire. Observe proper precautions. www.eaton.com/powerquality Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687 Rev 4...
  • Page 51 C A U T I O N Do not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center. www.eaton.com/powerquality Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687 Rev 4...
  • Page 52 MAINTENANCE This page intentionally left blank. www.eaton.com/powerquality Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687 Rev 4...
  • Page 53 Eaton-built battery cabinets (individually and collectively, the ”Warranted Items”) are free from defects in material and workmanship. If, in the opinion of Eaton, a Warranted Item is defective and the defect is within the terms of this Warranty, Eaton's sole obligation will be to repair or replace such defective item (including by providing service, parts, and labor, as applicable), at the option of Eaton.
  • Page 54 WARRANTY This page intentionally left blank. www.eaton.com/powerquality Power Xpert 9395 Integrated Battery Cabinet (Model 1085 and 1085HR) Installation Manual 164201687 Rev 4...
  • Page 56 *1642016874* 164201687 4...

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